• No part of this manual may be reproduced in any form.
• All specifications and designs are subject to change without notice.
The products in this manual are controlled based on Japan’s “Foreign Exchange and
Foreign Trade Law”. The export from Japan may be subject to an export license by the
government of Japan.
Further, re-export to another country may be subject to the license of the government of
the country from where the product is re-exported. Furthermore, the product may also be
controlled by re-export regulations of the United States government.
Should you wish to export or re-export these products, please contact FANUC for advice.
In this manual we have tried as much as possible to describe all the various matters.
However, we cannot describe all the matters which must not be done, or which cannot be
done, because there are so many possibilities.
Therefore, matters which are not especially described as possible in this manual should be
regarded as ”impossible”.
This manual contains the program names or device names of other companies, some of
which are registered trademarks of respective owners. However, these names are not
followed by ® or ™ in the main body.
This manual describes the maintenance of the FANUC LASER C series,
as well as the structure, configuration, and operation of the laser oscillator .
This manual is aimed at those personnel responsible for laser oscillator
maintenance.
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1. OVERVIEW
1.1
ORGANIZATION OF
THE MANUAL
This manual is organized as described below.
1. Overview
This chapter describes the organization of this manual, applicable
models, related manuals, and notes on reading this manual.
2. Safety
This chapter describes the handling of lasers, and provides warnings,
cautions and notes on high voltages, high temperatures, and toxicity.
All users must read this chapter carefully to ensure safety.
3. Internal Structure
This chapter describes the structure and operation of the laser
oscillator.
4. Installation
This chapter describes the installation and checking of the laser
oscillator.
5. Maintenance
This chapter provides information on when and how the consumable
parts of the laser oscillator must be replaced.
6. Troubleshooting
This chapter describes the actions to be applied in the event of a fault
occurring in the laser oscillator.
7. Oscillator Connections
This chapter describes the internal connections of the electrical
system, cooling system, and gas system.
8. Unit Configuration
This chapter describes the internal units of the laser oscillator.
9. Setting and Adjustment
This chapter describes how to set and adjust the controls of the laser
oscillator.
10.Replacement Procedures
This chapter describes how to replace the individual units and parts of
the laser oscillator.
11.Laser Optical System
This chapter describes how to clean, replace, and align the optical
components of the laser oscillator.
In this manual, the words Warning and Caution, corresponding to
different levels of safety requirements, are provided to ensure the user’s
safety and protect against damage to the laser oscillator.
Moreover, sections entitled Note are used to provide supplementary
information.
Before attempting to use the laser oscillator, read Section 2.1 to 2.1 1, and
also the descriptions in the W arnings, Cautions, and Notes that appear in
the text.
Warning : Warnings are provided where there is a danger of death or
serious injury if the laser oscillator is handled incorrectly.
Caution : Cautions are provided where there is a danger of injury or
damage to the laser oscillator if the laser oscillator is handled
incorrectly.
Note: Notes provide supplementary information other than
Warnings and Cautions.
Before starting any maintenance work, take time to become familiar with
the functions of the individual units constituting the laser oscillator, the
relationships between the units, and the locations where the units are
installed.
WARNING
Never attempt handling, adjustment, or replacement work
using a method or procedure other than those described
and specified in this manual. Otherwise, dangerous laser
light may be emitted.
The function of the laser machining system depends not only on the laser
oscillator but also on other system components such as the machine,
power magnetics cabinet, servo system, CNC, and operator’s panel. This
manual covers the laser oscillator only . For information about equipment
other than the laser oscillator, refer to the appropriate manuals provided
by the machine tool builder.
T ake time to become familiar with the contents of this manual. Store this
manual in a safe place.
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2
SAFETY
2. SAFETY
C1500B, C2000C (C2000B), C3000D (C3000C), C4000A, C6000B
produce the rated output laser power of 1500W , 2000W, 3000W , 4000W,
6000W. The CO
and is invisible to human eyes. The adequate care must be taken when
laser is operated, therefore. When removing the panel, always turn
CO
2
the power source of f and confirm no power is applied to the laser machine.
This oscillator fulfills the requirements of the relevant product safety
standard of EN60825–1:1994.
laser beam is the wavelength of 10.6 mm, far infrared,
2
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2. SAFETY
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2.1
LASER BEAM
1) Potential hazards
Laser oscillator emits CO
laser beam(10.6 mm), which is high power
2
and invisible.
D Being directly exposed to the CO
laser beam could severely burn
2
you.
D The CO
laser beam could be scattered by your workpiece and burn
2
your eyes or skin.
FANUC LASER C series have a laser diode. The laser diode beam
is visible (red) and low power. It is used to ensure that the CO
beam is correctly positioned on your workpiece.
D The laser diode beam is not considered harmful to your skin. But
if you stared head on into the laser diode beam, it could harm your
eyes.
2) Safety recommendations
Never expose the eyes and skin to the laser beam. Be careful of the
laser beam when the inspection and maintenance.
Do not turn on the power supply to the oscillator when the door and
panel open and do not drive. It is exposed to radiation of the laser beam
and high voltage.
Do the countermeasure (For instance, installing safety glasses and the
protection gloves) to danger in case of stopping no finish and nor
opening the panel while it energizes the oscillator.
laser
2
Install beam safety cover after mirror cleaning or replacement. If not
beam safety cover installation, do not operation and alignment.
Confirm the protection pipe (Safety cover) is installed. If it dose not
install the protection pipe, it will put the finger in the laser beam and
there is possibility to be burned.
When entering the area exposed to the scattered beam, wear the safety
glasses. Mount the stand made of acrylic resin or any material which
can absorb the CO
laser beam to protect the personnel from the
2
scattered beam.
Avoid exposure of any part of your body to the CO
laser beam.
2
When testing the beam output, any personnel other than the
maintenance personnel should be out of the working environment.
In designing a material processing machine utilizing F ANUC LASER
C series, be sure that the CO
laser beam goes from laser to the
2
workpiece only through the enclosed beam delivery system. This
prevents the exposure to laser beam by the operator switch could
otherwise take place. It is absolutely necessary to include the
instructions given here in the manuals of the laser material–processing
machine as a whole, which are to be read.
3) Position of laser beam emission
Fig. 2.1 (a) is the position of panel that laser beam exposure is
occurred without panel in C1500B, C2000B, C2000C,
C3000C, C3000D, when you maintain the oscillator.
Fig. 2.1 (b) is the position of panel that laser beam exposure is
occurred without panel in C4000A, when you maintain
the oscillator.
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2. SAFETY
Fig. 2.1 (c) is the position of panel that laser beam exposure is
occurred without panel in C6000B, when you maintain
the oscillator.
Fig. 2.1 (d) is the beam path in the cabinet of C1500B, C2000B,
C2000C.
Fig. 2.1 (e) is the beam path in the cabinet of C3000C, C3000D.
Fig. 2.1 (f) is the beam path in the cabinet of C4000A.
Fig. 2.1 (g) is the beam path in the cabinet of C6000B.
Fig. 2.1 (a) The position of panel that laser beam exposure is occurred without panel in
C1500B, C2000B, C2000C, C3000C, C3000D.
Fig. 2.1 (b) The position of panel that laser beam exposure is occurred without panel in C4000A.
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2. SAFETY
Fig. 2.1 (c) The position of panel that laser beam exposure is occurred without panel in C6000B.
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Fig. 2.1 (d) The beam path in the cabinet of C1500B, C2000B, C2000C.
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2. SAFETY
Fig. 2.1 (e) The beam path in the cabinet of C3000C, C3000D.
Fig. 2.1 (f) The beam path in the cabinet of C4000A.
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2. SAFETY
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Fig. 2.1 (g) The beam path in the cabinet of C6000B.
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2. SAFETY
2.2
HIGH VOLTAGE
1) Potential hazards
There is RF voltage of 3 to 4kV
in the cabinet of the laser oscillator .
o–p
There is 200 VAC power in the relay panel, be careful not to touch the
high voltage.
2) Safety recommendations
When it checks the oscillator and exchange the unit, intercept a main
breaker of the oscillator and the power supply. Lock the breaker to
prevent misconnection and display the sign while working.
Install safety cover after unit replacement or cable connection. Unless
safety cover is installed, never start operation.
Follow standard industrial safety practices for working with high
voltage.
EXAMPLES
D Do not work on the laser oscillator if you are tired or have taken
medicine.
D Use the buddy system.
D Do not wear anything metal, like a ring, bracelet, watch, belt
buckle, earrings, or keys.
D They might contact high voltage.
D Never stand on a wet surface.
D Do not touch electrical components in the cabinets with both hands
at once. Keep one hand in a pocket.
3) Position of high voltage
Fig. 2.2 (a) is the position of high voltage in C1500B (Front side,
Back side).
Fig. 2.2 (b) is the position of high voltage in C2000B (Front side,
Back side).
Fig. 2.2 (c) is the position of high voltage in C2000C (Front side,
Back side).
Fig. 2.2 (d) is the position of high voltage in C3000C (Front side,
Back side,AUX ).
Fig. 2.2 (e) is the position of high voltage in C3000D (Front side,
Back side).
Fig. 2.2 (f) is the position of high voltage in C4000A (Front side,
Back side).
Fig. 2.2 (g) is the position of high voltage in C6000B (Front side,
Back side).
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2. SAFETY
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Front side
Back side
Fig. 2.2. (a) The position of high voltage in C1500B (Front side, Back side)
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2. SAFETY
Front side
Back side
Fig. 2.2. (b) The position of high voltage in C2000B (Front side, Back side)
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2. SAFETY
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Front side
Back side
Fig. 2.2.(c) The position of high voltage in C2000C (Front side, Back side)
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2. SAFETY
Front side
Back side
Auxiliary unit
Fig. 2.2.(d) The position of high voltage in C3000C(Front , Back , AUX )
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2. SAFETY
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Front side
Back side
Fig. 2.2.(e) The position of high voltage in C3000D(Front side, Back side)
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2. SAFETY
Front side
Back side
Fig. 2.2.(f) The position of high voltage in C4000A (Front side, Back side)
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2. SAFETY
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Front side
Back side
Fig. 2.2.(g) The position of high voltage in C6000B (Front side, Back side)
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2. SAFETY
2.3
SAFETY
ENCLOSURE (AT
YOUR WORK
STATION)
2.4
FIRE
1) Potential hazards
laser beam is delivery from oscillator. Direct or scattered beam
CO
2
is exposed.
2) Safety recommendations
Mount the safety enclosure made of acrylic resin which can absorb the
laser beam around the working environment.
Mount the interlock switch on the safety enclosure door which
extinguishes the laser beam output when the door is open. Never
perform operation without safety cover of laser machine.
1) Potential hazards
When you work with the laser oscillator or machine, hot fragments or
slag can scatter from your workpiece. The CO
reflection of it could ignite flammable material.
2) Safety recommendations
The direct or scattered laser beam can ignite flammable materials such
as paper, cloth, and wood. Provide a beam absorber behind the
workpiece and around it during maintenance. The absorber can be
anodized aluminum, graphite or brick.
Put a shield between yourself and the workpiece when the CO
beam is on. Even diffuse reflections can harm eyes and skin and may
ignite flammable material.
laser beam or a
2
laser
2
2.5
TOXIC FUME
1) Potential hazards
Some materials such as certain plastics can emit toxic fume when they
burn under the laser beam.
2) Safety recommendations
Install the exhaust system to remove toxic fume from the work
environment.
Consult the manufacturer of the material you are processing to learn
if it creates any fumes when heated or burned.
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2. SAFETY
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2.6
HIGH TEMPERATURE
1) Potential hazards
When you touch a part of high temperature, your skin burn.
2) Safety recommendations
The pipes of the gas circular system are very a high temperature. Do
not touch pipes, heat exchanger and turbo blower because it does not
do the burn. It is hot immediately after having stopped driving. After
getting cold enough in case of removing, dismount it.
3) Position of high temperature
Fig. 2.6 (a) is the position of high temperature in C1500B (Front side,
Back side).
Fig. 2.6 (b) is the position of high temperature in C2000B (Front side,
Back side).
Fig. 2.6 (c) is the position of high temperature in C2000C (Front side,
Back side).
Fig. 2.6 (d) is the position of high temperature in C3000C (Front side,
Back side, Aux).
Fig. 2.6 (e) is the position of high temperature in C3000D (Front side,
Back side).
Fig. 2.6 (f) is the position of high temperature in C4000A (Front side,
Back side).
Fig. 2.6 (g) is the position of high temperature in C6000B (Front side,
Back side).
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2. SAFETY
Front side
Back side
Fig. 2.6 (a) The position of high temperature in C1500B (Front side, Back side)
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2. SAFETY
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Front side
Back side
Fig. 2.6 (b) The position of high temperature in C2000B (Front side, Back side)
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