Emerson 627W, 627WH Instruction Manual

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Instruction Manual

Form 5447

March 2009

Types 627W and 627WH

Types 627W and 627WH Direct-Operated

Pressure Reducing Liquid Regulators

!Warning

Fisher® regulators must be installed, operated, and maintained in accordance with federal, state, and local codes, rules and regulations, and manufacturer’s instructions.

Installation, operation, and maintenance procedures performed by unqualified personnel may result in improper adjustment and unsafe operation. Either condition may result in equipment damage or personal

injury. Use qualified personnel when installing, operating, and maintaining the Types 627W and 627WH regulators.

Introduction

Scope of the Manual

This Instruction Manual provides installation, startup, adjustment, maintenance, and parts ordering information for the Types 627W and 627WH pressure reducing regulators for liquid service. Only personnel qualified through training or experience should install, operate, and maintain these regulators. If there are any questions concerning these instructions, contact your local Sales Office before proceeding.

Description

The Types 627W and 627WH (Figure 1) are directoperated pressure reducing regulators for liquid service. On the internal registration version, downstream pressure is registered internally through the body to the underside of the diaphragm.

Types 627W and 627WH direct-operated regulators are also available in a downstream control line version for external pressure registration. The control line version has a blocked throat with an O-ring stem

W4793

Figure 1. Types 627W and 627WH

Pressure Reducing Liquid Regulator

seal and a 1/4 NPT control line connection in the diaphragm case. The stem seal separates the body outlet pressure from the diaphragm case.

Specifications

Refer to Specifications lists for Types 627W and 627WH constructions on page 2. Specifications for a given regulator as it originally comes from the factory are stamped on the spring case nameplate.

D102504X012

www.emersonprocess.com/regulators

Types 627W and 627WH

Specifications

Available Construction

Type 627W: Direct-operated pressure reducing liquid regulator (Figure 2)

Type 627WH: Type 627W with a diaphragm limiter to deliver a higher outlet pressure (Figure 2)

Control Line Option: Type 627W or 627WH with a stem seal between the body outlet pressure

and diaphragm case. Pressure is measured under the diaphragm through the 1/4 NPT

downstream control line connection (Figure 2)

Body Sizes and End Connection Styles

NPT: NPS 3/4, 1, or 2

CL150, CL300, CL600 RF Flanged:

NPS 1 or 2 (DN 25 or 50)

PN 16/25/40: NPS 1 or 2 (DN 25 or 50)

Maximum Spring and Diaphragm Casing Pressure(1)

See Table 1

Body Pressure Shell Rating(1)

NPT (Steel): 2000 psig (138 bar)

NPT (Ductile Iron): 1000 psig (68,9 bar) CL600 RF Flanged (Steel): 1500 psig (103 bar)

Maximum Operating Inlet and Outlet Pressure Ranges(1)

See Table 2 for pressures by orifice and spring range

Outlet Pressure Ranges

Type 627W: 10 to 150 psig (0,69 to 10,3 bar) Type 627WH: 140 to 500 psig (9,7 to 34,5 bar) See Table 2 for pressures by orifice and spring range

Orifice Sizes

Standard: 1/4 or 1/2-inch (6,4 or 13 mm) Optional: 3/32,1/8, 3/16, or 3/8-inch (2,4; 3,2; 4,8; or 9,5 mm)

See Table 8

Temperature Capabilities

See Table 4

Pressure Registration

Standard: Internal

Optional: External through 1/4 NPT control line connection in the diaphragm case

Spring Case Vent Connection

3/4 NPT with removable screened vent assembly

Elastomer Temperature Ranges(1)

See Table 4

Control Line Connection

1/4 NPT downstream control line connection

Wide-Open Cv and IEC Sizing Coefficients

See Table 5

Approximate Weight

10 pounds (5 kg)

Option

Outlet Pressure Gauge (Brass):

0 to 30 psi (0 to 2,1 bar)

0 to 60 psi (0 to 4,1 bar)

0 to 160 psi (0 to 11,0 bar)

0 to 300 psi (0 to 20,7 bar)

0 to 600 psi (0 to 41,4 bar)

1.   The pressure/temperature limits in this Instruction Manual or any applicable standard limitation should not be exceeded.

Table 1. Maximum Spring and Diaphragm Casing Pressure(1)

MAXIMUM  PRESSURE  DESCRIPTION

DIAPHRAGM CASING material

TYPE 627W

TYPE 627WH

Psig

bar

Psig

bar

 

 

Maximum pressure to spring and diaphragm casings to prevent

Ductile iron

250

17,2

- - - -

- - - -

leak to atmosphere (internal parts damage may occur)

Steel or Stainless steel

250

17,2

800

55,2

 

 

 

 

 

 

 

Maximum pressure to spring and diaphragm casings to prevent

Ductile iron

465

32,1

- - - -

- - - -

burst of casings during abnormal operation (leak to atmosphere

 

 

 

 

 

Steel or Stainless steel

1500

103

1500

103

and internal parts damage may occur)

 

 

 

 

 

 

Maximum diaphragm casing overpressure (above setpoint) to

All materials

60

4,1

120

8,3

prevent damage to internal parts

 

 

 

 

 

1. If the spring case is pressurized, a metal adjusting screw cap is required. Contact your local Sales Office for details.

2

Emerson 627W, 627WH Instruction Manual

Types 627W and 627WH

 

ADJUSTING

SCREENED

SCREW CAP

 

VENT

 

ASSEMBLY

ADJUSTING

 

SCREW

 

SPRING CASE

 

CONTROL SPRING

INTERNAL

REGISTRATION

DISK ASSEMBLY

DIAPHRAGM

PUSHER

POST

W6306-1

DETAIL OF TYPE 627W WITH INTERNAL

DOWNSTREAM PRESSURE REGISTRATION

 

 

 

 

 

ADJUSTING

 

 

 

 

 

SCREW CAP

 

 

 

 

 

ADJUSTING

 

 

 

 

 

SCREW

SCREENED

 

 

VENT

 

SPRING CASE

ASSEMBLY

 

 

 

 

 

 

CONTROL SPRING

 

 

 

 

 

DIAPHRAGM

 

 

 

 

 

head

DIAPHRAGM

 

INTERNAL

 

REGISTRATION

LIMITER

 

 

DISK ASSEMBLY

O-RING

 

 

 

 

DIAPHRAGM

 

 

LIMITER

 

 

 

 

 

 

 

DIAPHRAGM

PUSHER

POST

W6305-1

DETAIL OF TYPE 627WH WITH INTERNAL

DOWNSTREAM PRESSURE REGISTRATION

1/4 NPT

CONTROL LINE CONNECTION

W6483-2

DETAIL OF TYPE 627W WITH EXTERNAL

DOWNSTREAM PRESSURE REGISTRATION

1/4 NPT

CONTROL LINE CONNECTION

W5482-1

DETAIL OF TYPE 627WH WITH EXTERNAL DOWNSTREAM PRESSURE REGISTRATION AND CONNECTION FOR OUTLET PRESSURE GAUGE

Figure 2. Types 627W and 627WH Construction Details

3

Types 627W and 627WH

inlet pressure

OUTlet pressure

ATMOSPHERIC pressure

M1037

Figure 3. Type 627W Operational Schematic (Also Typical of Type 627WH)

Principle of Operation

The Type 627W or 627WH (refer to Figure 2) is a direct-operated regulator. On the internal registration version, downstream pressure is registered internally through the body to the under side of the diaphragm. When the downstream pressure is at or above the set pressure, the disk is held against the seat, and there is no flow through the regulator. When demand

increases, downstream pressure drops slightly allowing the spring to extend, moving the stem down and the disk away from the seat. This allows flow through the body to the downstream system.

Types 627W and 627WH direct-operated regulators are also available in a downstream control line version. This version has a stem seal between the body outlet pressure and diaphragm case. Pressure is registered under the diaphragm through the 1/4 NPT downstream control line connection (Figure 2).

Installation

!Warning

Personal injury, equipment damage, or leakage due to escaping liquid or bursting of pressure-containing parts may result if this regulator is

overpressured or installed where service

connection could exceed the limits given in Tables 1, 2, and 4 or where conditions exceed any ratings of the adjacent piping or piping connections.

To avoid such injury or damage, provide pressure-relieving or pressure-limiting devices to prevent service conditions from exceeding those limits.

Additionally, the control line could be broken off the regulator by physical damage, causing personal injury and property damage due to escaping liquid. To avoid such injury and damage, install the regulators and control line where they are protected from physical damage.

caution

Liquid pressure control systems should be designed using engineering practices to eliminate quick control starting or stopping of the flow stream, which can produce water hammer.

Regulator operation within ratings does not preclude the possibility of damage from debris in the lines or from external sources. A regulator should be inspected for damage periodically and after any overpressure condition. Key numbers referenced in this section are

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