Routine Maintenance
5
5.1Maintenance Schedule
5.2Maintenance Chart
5.3Maintenance Work Completed
39 |
39 Gerade |
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Routine Maintenance |
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5.1 Maintenance Schedule |
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Operating Hours (OP) every 1) |
check |
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see |
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once |
every |
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clean |
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after |
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Section |
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2) |
10 OH |
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1000 |
2000 |
3000 |
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change |
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50-150 |
or daily |
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Operation |
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Oil level in engine / separate container 9) |
6.1.2/3.1.4 |
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Engine leaks |
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Oil bathand dry type air cleaners 3) 4) 5) |
6.4 |
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Battery and cable connectors |
6.7.1 |
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Cooling system (depending on engine use 3) |
6.3.1 |
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●7) |
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●6) |
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Engine oil (depending on engine use) 4) 6) |
6.1.1 |
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●7) |
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●6) |
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Oil filter cartridge (depending on oil change interval) 4) 6) |
6.1.3 |
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Fuel filter cartridge |
6.2.1 |
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●2) |
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Valve clearance (adjust if necessary) |
6.6.1 |
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Engine mounts (retighten if necessary) |
9.2 |
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V-belts (retension if necessary) |
6.5 |
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Toothed belts 8) 10) |
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Injection |
valves |
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Fuel pump / strainer 5) |
6.2.2 |
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Fuel leakage line (change defective lines) 11) |
6.2.3 |
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The specified engine maintenance times are maximum values. Depending on the operating environment, shorter maintenance intervals may be required. Please observe the operating instructions of the equipment manufacturer.
1) |
recommended maximum |
7) |
for oil change intervals, turbocharged engines, see Section 6.1.1 |
2) |
once when commissioning new and reconditioned engines |
8) |
without toothed belt ventilation renew after 3000 running hours, after 5 years at the |
3) |
clean if needed |
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latest if running hours are not reached: in both cases together with idler pulley |
4) |
Oil quality API-CF-4, CG-4, CH-4 or ACEA-E1-3/96 and E4-98 |
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with toothed belt ventilation renew after 4500 running hours, after 5 years at the latest |
5) |
change if required |
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if running hours are not reached: in both cases together with idler pulley |
6) |
for oil change intervals, naturally aspirated engines, see |
9) |
during run-in period, check 2 x daily |
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Section 6.1.1 |
10) |
retensioning of toothed belts is not permitted |
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11) |
Change at the latest after 2 years . |
40
5.2 Maintenance Chart
Routine Maintenance
5
Themaintenancechartshownhereissuppliedasaselfadhesive label with each engine. It should be affixed where it can be seen clearly on the engine or driven equipment.
Check that this is the case.
Ifnecessary,askyourengineorequipmentsupplierfor a fresh supply of labels.
Routine work should be carried out according to the schedulein5.1.
Stop the engine before carrying out
anymaintenancework.
!
a ex.
in.
AIR |
OIL |
in. |
0,3 mm |
h |
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0.012 in. |
Std. |
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ex. |
0,5 mm |
125- |
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0.020 in. |
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2000 |
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1000 |
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BFL
10 |
500 |
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FL |
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1000 |
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BFL |
API CD |
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500 |
ACEA E1-96 |
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FL |
1000 |
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1000 |
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OIL |
F |
1000 |
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10 |
OIL |
UE |
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max. |
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L |
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BFL |
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OIL |
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500 |
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B/FL 1011F |
FL |
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1000 |
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0297 7279 |
1 |
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41 |
41 Gerade |