YAMAHA VT500XLJ PARTS CATALOGUE 04

VT500XLJ (8DX6) CANADA,EUROPE

1C8DX-100E1

( 2C8DX-100E1 )

A2

VT500XLJ

PARTS CATALOGUE ©2003 by Yamaha Motor Co., Ltd.

1st edition, May 2003 All rights reserved.

Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd.

is expressly prohibited. Printed in Japan.

A3

VT500XLJ

A4

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.

1.Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News.

It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News.

2.Abbreviations

The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts

“LM” Locally Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.)

“O/S” Over Size

3.The number of components for assembly

•Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below.

•The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.

PART NO.	DESCRIPTION	Q’TY REMARKS
2F5–83310–60	FRONT FLASHER LIGHT ASSY	2
115–83311–60	.BULB (6V–18W)	1

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

PART NO.	DESCRIPTION	Q’TY	REMARKS
2N4–24110–00–X5	FUEL TANK COMP.	2	MXR
3J1–24240–10	.GRAPHIC, FUEL TANK	1	FOR MXR

5.Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.

6. The asterisk (*) before a reference number indicates modified items after the first edition.

A5

FOREWORD

7. Applicable Serial No.				10. Applicable Starting Serial No.
	Engine Serial No.		Frame Serial No.		Frame Serial No.
					Serial No.	Name Of Q’ty Column	Model Code
					JYA8DX0004A013780	EUR,CAN	8DX6

8. Applicable Colour Code (The (*) mark shows Model colour.)

Abbreviation	Colour Name	Colour Code
BS4(*)	BLUISH SILVER 4	0820

9. Quantity Column Information

Column No.	Name Of Q’ty Column	Destination
1	EUR	EUROPE
2	CAN	CANADA

A6

	ENGINE
CYLINDER HEAD .................................................................	B2
CRANKSHAFT & PISTON	.................................................... B3
AIR SHROUD & FAN ............................................................	B5
OIL PUMP .............................................................................	B7
INTAKE .................................................................................	B8
CARBURETOR .....................................................................	B10
EXHAUST .............................................................................	B13
CRANKCASE ........................................................................	B14
STARTER ..............................................................................	B15
	DRIVE
PRIMARY SHEAVE ..............................................................	C2
SECONDARY SHEAVE ........................................................	C4
	BODY
ENGINE BRACKET ...............................................................	C6
OIL TANK ..............................................................................	C7
FRAME ..................................................................................	C8
SKI .........................................................................................	C12
STEERING ............................................................................	C15
STEERING GATE .................................................................	D3
FUEL TANK ...........................................................................	D4
SEAT .....................................................................................	D5
BRAKE ..................................................................................	D7
CONTROL CABLE ................................................................	D10
TRACK SUSPENSION 1 .......................................................	D11
TRACK SUSPENSION 2 .......................................................	D13
TRACK DRIVE 1 ...................................................................	E3
TRACK DRIVE 2 ...................................................................	E4
SHROUD ...............................................................................	E8
EMBLEM ...............................................................................	E10
WINDSHIELD ........................................................................	E11
REAR VIEW MIRROR ...........................................................	E12
GUARD & LUGGAGE BOX	................................................... E13
BUMPER ...............................................................................	E14
INSTRUMENT PANEL ..........................................................	E15
	ELECTRICAL
GENERATOR ........................................................................	F2
STARTING MOTOR ..............................................................	F3
METER ..................................................................................	F4

CONTENTS

HEADLIGHT .........................................................................	F5
TAILLIGHT ............................................................................	F6
HANDLE SWITCH & LEVER ................................................	F7
ELECTRICAL 1 .....................................................................	F8
ELECTRICAL 2 .....................................................................	F10
ELECTRICAL 3 .....................................................................	F11
ALTERNATE DBL SEAT DX ................................................	F12
ALTERNATE SINGLE SEAT ................................................	F14
ALTERNATE DRIVE SETTING 1 .........................................	F15
ALTERNATE DRIVE SETTING 2 .........................................	G4
ALTERNATE REBUILD KIT ..................................................	G5
ALTERNATE CLUTCH TUNE UP KIT ..................................	G6
INDEX
NUMERICAL INDEX .............................................................	M1

FIG.						1 CYLINDER HEAD
REF.								PART NO.																		DESCRIPTION																																			EUR				CAN														REMARKS
NO.
1				8DJ–11111–00																	HEAD, CYLINDER 1																									1																		1
2				8DJ–11121–00																	HEAD, CYLINDER 2																									1																		1
3				94702–00188																	PLUG, SPARK (NGK BR9ES)																									2																		2
4				8DJ–11181–00																	GASKET, CYLINDER HEAD 1																									2																		2
5				8DJ–11311–00																	CYLINDER 1																									1																		1
6				8DJ–11321–00																	CYLINDER 2																									1																		1
7				8V0–11355–00																	SEAL, CYLINDER 1																									1																		1
8				88F–11351–01																	GASKET, CYLINDER																									1																		1
9				95617–08740																	BOLT, STUD																									8																		8
10				95707–08500																	NUT, FLANGE																									6																		6
11				90179–08269																	NUT																									2																		2
12				90201–08100																	WASHER, PLATE																									2																		2
13				95817–06035																	BOLT, FLANGE																									8																		8

B2

FIG. 2 CRANKSHAFT & PISTON

REF.								PART NO.																		DESCRIPTION																																			EUR				CAN														REMARKS
NO.
1				8DJ–11631–00–A0																	PISTON (STD)																												2															2
				8DJ–11635–00																	PISTON (0.25MM O/S)																												2															2
				8DJ–11636–00																	PISTON (0.50MM O/S)																												2															2
2				8DJ–11603–00																	PISTON RING SET (STD)																												2															2
				8DJ–11603–10																	PISTON RING SET (0.25MM O/S)																												2															2
				8DJ–11603–20																	PISTON RING SET (0.50MM O/S)																												2															2
3				818–11633–00																	PIN, PISTON																												2															2
4				93450–19052																	CIRCLIP																												4															4
5				93310–218A6																	BEARING																												2															2
6				8DJ–11400–00																	CRANKSHAFT ASSY																												1															1
7				89F–11412–01																	.CRANK 1																												1															1
8				8DJ–11422–00																	.CRANK 2																												1															1
9				8DJ–11432–00																	.CRANK 3																												1															1
10				8V0–11442–00																	.CRANK 4																												1															1
11				857–11681–00																	.PIN, CRANK 1																												1															1
12				90209–24073																	.WASHER																												3															3
13				8V0–11651–00																	.ROD, CONNECTING																												2															2
14				93310–524P8																	.BEARING																												2															2
15				8DJ–11515–00																	.SEAL, LABYRINTH 1																												1															1
16				93306–38201																	.BEARING																												2															2
17				93306–28203																	.BEARING																												3															3
18				90201–327F7																	.WASHER, PLATE																												1															1
19				8A7–11685–00																	.WASHER, CRANK PIN																												1															1
20				93450–78091																	CIRCLIP																												1															1
21				93103–32151																	OIL SEAL																												1															1
22				93103–32155																	OIL SEAL																												1															1
23				90280–05014																	KEY, WOODRUFF																												1															1

B3

FIG. 2 CRANKSHAFT & PISTON

REF.

PART NO.

DESCRIPTION

EUR

CAN

REMARKS

NO.

24

90170–16425

NUT

1

1

25

92907–16600

WASHER

1

1

B4

FIG. 3 AIR SHROUD & FAN

REF.								PART NO.																		DESCRIPTION																																			EUR				CAN														REMARKS
NO.
1				88F–12621–02																	CASE, FAN																							1																				1
2				8Y0–12679–00																	DAMPER, SHROUD 6																							1																				1
3				80L–12658–01																	DAMPER, AIR SHROUD 1																							1																				1
4				97027–08040																	BOLT																							2																				2
5				92907–08600																	WASHER, PLATE																							2																				2
6				97027–08055																	BOLT																							1																				1
7				92907–08600																	WASHER, PLATE																							1																				1
8				95817–08065																	BOLT, FLANGE																							2																				2
9				95707–08500																	NUT, FLANGE																							2																				2
10				93306–20315																	BEARING (B6203)																							2																				2
11				99009–40500																	CIRCLIP																							1																				1
12				90201–17713																	WASHER, PLATE																							1																				1
13				8H8–12611–01																	FAN																							1																				1
14				90280–05014																	KEY, WOODRUFF																							1																				1
15				8H8–12619–01																	PULLEY 2																							2																				2
16				90214–17018																	WASHER, CLAW (1.0T)																							1																				1														UR UN
				90214–17017																	WASHER, CLAW (0.5T)																							1																				1														UR UN
17				92907–16100																	WASHER																							1																				1
18				90201–17713																	WASHER, PLATE																							1																				1
19				90170–16425																	NUT																							1																				1
20				8DJ–12612–00																	BELT																							1																				1
21				8DJ–12651–00																	AIR SHROUD, CYLINDER 1																							1																				1
22				98507–06014																	SCREW, PAN HEAD																							2																				2
23				92907–06600																	WASHER, PLATE																							2																				2
24				95807–06014																	BOLT, FLANGE																							1																				1
25				8V0–12652–00																	AIR SHROUD, CYLINDER 2																							1																				1
26				98507–06014																	SCREW, PAN HEAD																							2																				2

B5

FIG. 3 AIR SHROUD & FAN

REF.								PART NO.																		DESCRIPTION																																			EUR				CAN														REMARKS
NO.
27				92907–06600																	WASHER, PLATE																						2																					2
28				8DJ–12658–00																	DAMPER, AIR SHROUD 1																						1																					1
29				8DJ–12678–00																	DAMPER, AIR SHROUD 5																						1																					1
30				8DJ–12668–00																	DAMPER, AIR SHROUD 3																						1																					1
31				8DJ–12669–00																	DAMPER, AIR SHROUD 4																						1																					1
32				8K4–12628–00																	LABEL, CAUTION																						1																					1
33				8H8–12658–00																	DAMPER, AIR SHROUD 1																						2																					2
34				8DJ–12688–00																	DAMPER, SHROUD 7																						1																					1
35				8DJ–12679–00																	DAMPER, SHROUD 6																						1																					1
36				8L0–12616–00																	COVER, FAN CASE																						1																					1
37				8Y0–12637–02																	STAY 1																						1																					1
38				8Y0–12687–02																	DAMPER,DUCT 4																						1																					1
39				90269–05051																	RIVET																						5																					5
40				98907–06025																	SCREW, BIND																						2																					2
41				95807–06025																	BOLT, FLANGE																						1																					1
42				8V0–15723–00																	PULLEY, STARTER																						1																					1
43				97027–08025																	BOLT																						3																					3
44				92907–08600																	WASHER, PLATE																						3																					3

B6

FIG.						4 OIL PUMP
REF.								PART NO.																		DESCRIPTION																																			EUR				CAN														REMARKS
NO.
1				8DJ–13100–00																	OIL PUMP ASSY																												1															1
2				89A–13185–00																	.BOLT, BREATHER																												1															1
3				89A–13187–00																	.GASKET, BREATHER BOLT																												1															1
4				93210–191A1																	O-RING																												1															1
5				90110–05227																	BOLT, HEXAGON SOCKET HEAD																												2															2
6				8DJ–26320–01																	PUMP CABLE ASSY																												1															1
7				95707–08300																	NUT, FLANGE																												1															1
8				91A30–03030																	TUBE, FLEXIBLE VINYL																												1															1
9				90468–02025																	CLIP																												2															2
10				8DJ–13124–00																	GEAR, WORM WHEEL																												1															1
11				8DJ–13176–00																	METAL, WORM SHAFT OUTER																												1															1
12				90201–105E8																	WASHER, PLATE																												1															1

B7

FIG.						5 INTAKE
REF.								PART NO.																		DESCRIPTION																																			EUR				CAN														REMARKS
NO.
1				8DJ–13610–00																	REED VALVE ASSY																						2																					2
2				3SP–13613–00																	.REED, VALVE																						2																					2
3				8DJ–13616–00																	.STOPPER, REED VALVE																						2																					2
4				98507–03008																	.SCREW, PAN HEAD																						6																					6
5				92907–03100																	.WASHER, SPRING																						6																					6
6				4DA–13625–00																	.SPACER, REED VALVE																						1																					1
7				80L–13621–01																	GASKET, VALVE SEAT																						2																					2
8				8DJ–13555–00																	MANIFOLD, INTAKE																						2																					2
9				95817–06020																	BOLT, FLANGE																						8																					8
10				90462–10243																	CLAMP																						1																					1
11				8DJ–13581–00																	CHAMBER, AIR																						1																					1
12				90467–24096																	CLIP																						2																					2
13				90119–05001																	BOLT, WITH WASHER																						1																					1
14				95707–05300																	NUT, FLANGE																						1																					1
15				86M–13575–00																	BAND																						2																					2
16				8CR–24410–01																	FUEL PUMP ASSY																						1																					1
17				95707–06500																	NUT, FLANGE																						2																					2
18				90467–11032																	CLIP																						2																					2
19				90445–095K1																	HOSE (L190)																						1																					1
20				90445–096K0																	HOSE (L310)																						1																					1
21				90501–08668																	SPRING, COMPRESSION																						1																					1
22				90445–116K1																	HOSE (L300)																						1																					1
23				90467–09026																	CLIP																						4																					4
24				90445–226J7																	HOSE (L150)																						1																					1
25				8DJ–14453–00																	JOINT, AIR CLEANER 1																						2																					2
26				90460–68230																	CLAMP, HOSE																						4																					4
27				8DJ–14431–00																	SILENCER, INTAKE 1																						1																					1

B8

FIG.						5 INTAKE
REF.								PART NO.																		DESCRIPTION																																			EUR				CAN														REMARKS
NO.
28				8DJ–14441–00																	SILENCER, INTAKE 2																				1																							1
29				8CR–14452–00																	SEAL																				1																							1
30				8DJ–14477–00																	PLATE																				1																							1
31				90167–05043																	SCREW, TAPPING																				10																							10
32				8DJ–14437–00																	DUCT																				1																							1
33				90465–08368																	CLAMP																				1																							1
34				8DJ–12682–00																	PROTECTOR, HEAT																				1																							1
35				90179–05271																	NUT																				2																							2
36				90154–05052																	SCREW, BINDING																				2																							2
37				90119–06182																	BOLT, WITH WASHER																				1																							1

B9

FIG.						6 CARBURETOR
REF.								PART NO.																		DESCRIPTION																																			EUR				CAN														REMARKS
NO.
1				8DJ–14100–00																	CARBURETOR ASSY																									1																		1
2				620–14211–00																	.SCREW, PILOT ADJUSTING																									2																		2
3				8V0–14212–00																	.SPRING, PILOT ADJUSTING																									2																		2
4				214–14195–00																	.WASHER, NEEDLE VALVE																									2																		2
5				8DJ–14190–15																	.NEEDLE VALVE ASSY																									2																		2
6				8M6–14186–00																	.PIN, FLOAT																									2																		2
7				8M6–14185–00																	.FLOAT																									2																		2
8				286–14198–00																	.GASKET																									2																		2
9				8M6–14261–00																	.HOLDER																									2																		2
10				8G8–14174–00																	.CAP, PLUNGER																									2																		2
11				127–14135–00																	.SPRING, PLUNGER																									2																		2
12				8G8–14171–00																	.PLUNGER, STARTER																									2																		2
13				8M6–14126–00																	.GASKET																									2																		2
14				8M6–14181–00																	.BODY, FLOAT CHAMBER 1																									2																		2
15				193–14142–70																	.JET, PILOT (# 70)																									2																		2														STD
				193–14142–75																	.JET, PILOT (# 75)																									2																		2														AP
				193–14142–80																	.JET, PILOT (# 80)																									2																		2														AP
16				3F7–14133–00																	.SPRING, THROTTLE STOP																									1																		1
17				3F7–14922–00																	.SCREW, THROTTLE																									1																		1
18				584–14992–00																	.ROD																									1																		1
19				256–14937–00																	.CLIP																									1																		1
20				802–14161–00																	.NUT, CABLE ADJUSTING																									2																		2
21				127–14124–00																	.SCREW, CABLE ADJUSTING																									2																		2
22				80L–14122–00																	.SCREW, THROTTLE																									1																		1
23				8X0–14500–00																	.SPRING																									1																		1
24				8A7–14169–00																	.CAP																									2																		2
25				8X0–14184–00																	.RING																									1																		1

B10

FIG.						6 CARBURETOR
REF.								PART NO.																		DESCRIPTION																																			EUR				CAN														REMARKS
NO.
26				3G2–1423E–57																	.JET, MAIN (#143.8)																								1																			1														STD #1
				3G2–1423A–79																	.JET, MAIN (#142.5)																								1																			1														STD #2
				3G2–14231–25																	.JET, MAIN (#125)																								2																			2														AP
				3G2–14231–26																	.JET, MAIN (#130)																								2																			2														AP
				3G2–14231–27																	.JET, MAIN (#135)																								2																			2														AP
				3G2–14231–29																	.JET, MAIN (#145)																								2																			2														AP
				3G2–1423A–75																	.JET, MAIN (#122.5)																								2																			2														AP
				3G2–1423A–77																	.JET, MAIN (#132.5)																								2																			2														AP
				3G2–1423A–78																	.JET, MAIN (#137.5)																								2																			2														AP
				3G2–1423E–48																	.JET, MAIN (#121.3)																								2																			2														AP
				3G2–1423E–50																	.JET, MAIN (#126.3)																								2																			2														AP
				3G2–1423E–51																	.JET, MAIN (#128.8)																								2																			2														AP
				3G2–1423E–52																	.JET, MAIN (#131.3)																								2																			2														AP
				3G2–1423E–53																	.JET, MAIN (#133.8)																								2																			2														AP
				3G2–1423E–54																	.JET, MAIN (#136.3)																								2																			2														AP
				3G2–1423E–55																	.JET, MAIN (#138.8)																								2																			2														AP
				3G2–1423E–56																	.JET, MAIN (#141.3)																								2																			2														AP
				3G2–1423E–59																	.JET, MAIN (#148.8)																								2																			2														AP
27				8V0–14118–00																	.CAP																								2																			2
28				80L–14932–00																	.SPRING, THROTTLE 2																								1																			1
29				80L–14534–00																	.COLLAR																								2																			2
30				80L–14535–00																	.COLLAR																								4																			4
31				8X0–14133–00																	.SPRING, THROTTLE STOP																								1																			1
32				87S–8259A–00																	.SWITCH, CARBURETOR																								1																			1
33				22F–14117–00																	.WASHER, PLUG SCREW																								1																			1
34				80L–14264–00																	.COLLAR																								1																			1
35				620–14225–00																	.CAP																								1																			1

B11

FIG.

6 CARBURETOR

REF.

PART NO.

DESCRIPTION

EUR

CAN

REMARKS

NO.

36

8Y2–14941–3D

.NOZZLE, MAIN

2

2

37

8X0–14358–00

.NUT

1

1

38

239–14172–08

.PILOT JET, AIR (0.8)

2

2

(PILOT AIR)

39

239–14172–08

.PILOT JET, AIR (0.8)

2

2

(MAIN AIR)

B12

FIG.						7 EXHAUST
REF.								PART NO.																		DESCRIPTION																																			EUR				CAN														REMARKS
NO.
1				8DJ–14610–00																	EXHAUST PIPE ASSY 1																							1																				1
2				8AB–14714–01																	GASKET, MUFFLER																							1																				1
3				8DJ–14613–00																	GASKET, EXHAUST PIPE																							2																				2
4				95817–08020																	BOLT, FLANGE																							4																				4
5				90506–20272																	SPRING, TENSION																							2																				2
6				8DJ–14710–01																	MUFFLER ASSY 1																							1																				1
7				83R–14728–01																	PROTECTOR, MUFFLER 2																							1																				1
8				90506–16518																	SPRING, TENSION																							1																				1
9				90506–16497																	SPRING, TENSION																							1																				1
10				90506–18519																	SPRING, TENSION																							1																				1

B13

FIG.						8 CRANKCASE
REF.								PART NO.																		DESCRIPTION																																			EUR				CAN														REMARKS
NO.
1				8DJ–15100–00																	CRANKCASE ASSY																				1																							1
2				J38–11116–00																	.JOINT, BREATHER																				1																							1
3				99530–12016																	.PIN, DOWEL																				2																							2
4				93604–07141																	.PIN, DOWEL																				5																							5
5				91609–30006																	.PIN, SPRING																				2																							2
6				90105–08466																	BOLT, FLANGE																				2																							2
7				95817–08065																	BOLT, FLANGE																				8																							8
8				95817–08040																	BOLT, FLANGE																				1																							1
9				90461–12145																	CLAMP																				1																							1
10				98507–06012																	SCREW, PAN HEAD																				2																							2

B14

FIG.						9 STARTER
REF.								PART NO.																		DESCRIPTION																																			EUR				CAN														REMARKS
NO.
1				8V0–15710–00																	STARTER ASSY																				1																							1
2				8V0–15711–00																	.CASE, STARTER																				1																							1
3				8F3–15714–01																	.DRUM, SHEAVE																				1																							1
4				8F3–15741–01																	.PAWL, DRIVE																				1																							1
5				8F3–15713–01																	.SPRING, STARTER																				1																							1
6				8F3–15715–00																	.SPRING, FRICTION																				1																							1
7				8F3–15739–01																	.WASHER, THRUST																				1																							1
8				8F3–15734–00																	.SPRING, RETURN																				1																							1
9				8G5–15739–00																	.WASHER, THRUST																				1																							1
10				8G5–15716–00																	.COLLAR																				1																							1
11				8F3–15716–03																	.PLATE, DRIVE																				1																							1
12				92901–06100																	.WASHER, SPRING																				1																							1
13				95301–06700																	.NUT																				1																							1
14				8F3–15751–00																	.WIRE, STARTER																				1																							1
15				8F3–15755–00																	.HANDLE, STARTER																				1																							1
16				97007–06014																	BOLT																				4																							4
17				92907–06600																	WASHER, PLATE																				4																							4
18				8CR–15758–00																	GUIDE, ROPE																				1																							1
19				95807–06012																	BOLT, FLANGE																				2																							2

B15

FIG.					10 PRIMARY SHEAVE
REF.								PART NO.																		DESCRIPTION																																			EUR				CAN														REMARKS
NO.
1				8CR–17611–01																	SHEAVE, PRIMARY FIXED																															1												1
2				8V0–17639–00																	STOPPER																															2												2
3				8BV–17620–03																	PRIMARY SLIDING SHEAVE COMP.																															1												1
4				90384–41242																	.BUSH, BIMETAL FORMED																															1												1
5				90387–0514T																	COLLAR																															3												3
6				90105–05644																	BOLT, FLANGE																															3												3
7				95607–05200																	NUT, U FLANGE																															3												3
8				8CA–17640–12																	SPIDER COMPLETE																															1												1
9				8BW–17653–00																	SLIDER																															6												6
10				91609–50032																	PIN, SPRING																															3												3
11				90387–0514U																	COLLAR																															3												3
12				90105–05644																	BOLT, FLANGE																															3												3
13				95607–05200																	NUT, U FLANGE																															3												3
14				8BV–17630–10																	PRIMARY SHEAVE CAP COMP.																															1												1
15				90380–28237																	.BUSH, SOLID																															1												1
16				97017–06030																	BOLT																															6												6
17				92907–06600																	WASHER, PLATE																															6												6
18				90202–09227																	WASHER, PLATE																															6												6
19				8CR–17624–20																	ROLLER, COMP																															3												3
20				90380–09245																	.BUSH, SOLID																															1												1
21				90202–08204																	WASHER, PLATE																															6												6
22				8DJ–17605–00																	WEIGHT COMP																															3												3
23				90380–08244																	.BUSH, SOLID																															1												1
24				90261–06033																	RIVET, COUNTERSUNK (ST17.2MM)																															3												3														IN
25				90261–06033																	RIVET, COUNTERSUNK (ST17.2MM)																															3																										OUT
				90261–06019																	RIVET, COUNTERSUNK (ST13.3MM)																																											3														OUT
26				90501–602J0																	SPRING, COMPRESSION																															1												1														(PINK)

C2

FIG.					10 PRIMARY SHEAVE
REF.								PART NO.																		DESCRIPTION																																			EUR		CAN										REMARKS
NO.
27				89L–17641–01																	V-BELT																				1																						1
28				8V0–17647–00																	BOLT (L=156.5MM)																				1																						1
29				92907–16100																	WASHER																				1																						1
30				8DM–1760A–18																	GEAR 1																				1																						1
31				90150–08008																	SCREW, ROUND HEAD																				6																						6

C3

FIG.					11 SECONDARY SHEAVE
REF.								PART NO.																		DESCRIPTION																																			EUR				CAN														REMARKS
NO.
1				8CR–17660–20																	SECONDARY FIXED SHEAVE COMP.																															1												1
2				8AV–17688–10																	.SHOE, RAMP																															3												3
3				8BV–17656–00																	STOPPER, HOLDER																															1												1
4				90154–06062																	SCREW, BINDING																															3												3
5				8BU–17670–10																	SECONDARY SLIDING SHEAVE																															1												1
6				90384–38243																	.BUSH, BIMETAL FORMED																															1												1
7				95617–08630																	.BOLT, STUD																															3												3
8				8CM–17675–00																	.PLATE 2																															1												1
9				90150–05040																	.SCREW, ROUND HEAD																															6												6
10				90105–06734																	BOLT, FLANGE																															3												3
11				90201–06037																	WASHER, PLATE (T=1.0)																															3												3														UR UN
				90201–061H1																	WASHER, PLATE (T=0.5)																															3												3														UR UN
12				90179–08655																	NUT																															3												3
13				8BV–17604–11																	SEAT SPRING SET																															1
				8BV–17604–31																	SEAT SPRING SET																																											1
14				90384–38243																	.BUSH, BIMETAL FORMED																															1												1
15				90508–536A9																	SPRING, TORSION																															1												1														(RED)
16				8CR–17681–10																	SHAFT, SECONDARY																															1												1
17				8CR–47631–01																	HOUSING, BEARING																															1												1
18				93399–99943																	BEARING																															1												1
19				90113–06064																	BOLT, SET																															2												2
20				90109–083G2																	BOLT																															2												2
21				95707–08500																	NUT, FLANGE																															2												2
22				90201–225A4																	WASHER, PLATE (T=1.0)																															2												2														UR UN
				90201–222F0																	WASHER, PLATE (T=0.5)																															1												1														UR UN
23				90387–1407L																	COLLAR																															1												1
24				90201–141A3																	WASHER, PLATE																															1												1

C4

FIG.

11 SECONDARY SHEAVE

REF.

PART NO.

DESCRIPTION

EUR

CAN

REMARKS

NO.

25

90105–14766

BOLT, FLANGE

1

1

C5

FIG.					12 ENGINE BRACKET
REF.								PART NO.																		DESCRIPTION																																			EUR				CAN														REMARKS
NO.
1				8DJ–21415–00																	BRACKET, FRONT UPPER 1																									1																		1
2				8DJ–21417–00																	BRACKET, FRONT LOWER 1																									1																		1
3				8DJ–21486–00																	DAMPER 2																									1																		1
4				95707–10500																	NUT, FLANGE																									2																		2
5				95817–08020																	BOLT, FLANGE																									2																		2
6				8DJ–21425–00																	BRACKET, REAR UPPER 1																									1																		1
7				95817–08020																	BOLT, FLANGE																									2																		2
8				8DJ–21427–00																	BRACKET, REAR LOWER 1																									1																		1
9				8DJ–21488–00																	DAMPER																									1																		1
10				95707–10500																	NUT, FLANGE																									1																		1
11				95707–10500																	NUT, FLANGE																									1																		1
12				95817–06016																	BOLT, FLANGE																									1																		1
13				8DJ–21416–00																	BRACKET, FRONT UPPER 2																									1																		1
14				8DJ–21417–00																	BRACKET, FRONT LOWER 1																									1																		1
15				8DJ–21486–00																	DAMPER 2																									1																		1
16				95707–10500																	NUT, FLANGE																									2																		2
17				90105–127A5																	BOLT, FLANGE																									2																		2
18				90201–120U9																	WASHER, PLATE																									2																		2
19				95817–10025																	BOLT, FLANGE																									1																		1
20				90201–10321																	WASHER, PLATE																									1																		1

C6

FIG.					13 OIL TANK
REF.								PART NO.																		DESCRIPTION																																			EUR				CAN														REMARKS
NO.
1				8DJ–21751–00																	TANK, OIL																						1																					1
2				863–21771–00																	BODY, CAP																						1																					1
3				90430–31003																	GASKET																						1																					1
4				90480–14101																	GROMMET																						2																					2
5				90387–063G3																	COLLAR																						2																					2
6				90462–08244																	CLAMP																						1																					1
7				95827–06025																	BOLT, FLANGE																						2																					2
8				91A30–05085																	TUBE, FLEXIBLE VINYL																						1																					1
9				90501–08430																	SPRING, COMPRESSION																						1																					1
10				90501–08486																	SPRING, COMPRESSION																						1																					1
11				91A30–05048																	TUBE, FLEXIBLE VINYL																						1																					1
12				90464–13073																	CLAMP																						1																					1
13				90467–09026																	CLIP																						2																					2

C7