VX500DXF
VT500F
(8DT4)
(8CY5)
U.S.A.,CANADA
U.S.A.,CANADA,EUROPE
218DT–100E1
A2
VX500DXF
VT500F
A3
This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.
VX500DXF(8DT4)/VT500F(8CY5)
1.Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News.
It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News.
2.Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts
“LM” Local Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.)
3.Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below.
EXAMPLE CARBURETOR ASSY
.JET, PILOT
.NOZZLE, MAIN
4.Number of component for assembly
The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.
EXAMPLE
PART NO. |
DESCRIPTION |
Q’TY REMARKS |
|
|
|
2F5–83310–60 |
FRONT FLASHER LIGHT ASSY |
2 |
115–83311–60 |
.BULB (6V–18W) |
1 |
5. Applicable colors of graphics are represented in the “REMARKS” as shown below.
PART NO. |
DESCRIPTION |
Q’TY REMARKS |
|
|
|
2F5–83310–60 |
FRONT FLASHER LIGHT ASSY |
2 |
115–83311–60 |
.BULB (6V–18W) |
1 |
6. Applicable Starting Serial No. and Color Code
Starting Serial NO.: 8DT–003820
Starting Serial NO.: 8CY–008030
Frame Serial No.
Color |
MODEL |
Color Name |
Abbrevi- |
Country |
|
Code |
ation |
(destination) |
|||
|
|
||||
|
|
|
|
|
|
0660 |
8DT4 |
SILVER METALLIC 1 |
SM1 |
USA, CAN, |
|
|
|
|
|
|
|
0752 |
8CY5 |
LIGHT YELLOWISH GRAY |
LYNM9 |
USA, CAN, |
|
|
|
METALLIC 9 |
|
EUR |
|
|
|
|
|
|
7.Note that the illustration for reference in funding parts numbers, not to be used for assembling. When assembling, pleas use the applicable service manual.
8.The asterisk (*) before a reference number indicates modification items after the first edition.
A4
FIG. 1 CYLINDER HEAD
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
8CJ–11111–11 |
HEAD, CYLINDER 1 |
|
2 |
8CH–12469–00 |
JOINT 1 |
|
3 |
8CJ–1111K–00 |
EMBLEM |
|
4 |
94702–00188 |
PLUG, SPARK (NGK BR9ES) |
|
5 |
8CJ–11181–00 |
GASKET, CYLINDER HEAD 1 |
|
6 |
95707–08500 |
NUT, FLANGE |
|
7 |
8CC–85790–00 |
THERMOSENSOR ASSY |
|
8 |
90201–12790 |
WASHER, PLATE |
|
9 |
90201–345G2 |
WASHER, PLATE |
|
10 |
8A7–12412–01 |
SEAL, THERMOSTAT |
|
11 |
82M–12413–00 |
COVER, THERMOSTAT |
|
12 |
97007–06020 |
BOLT |
|
13 |
92907–06600 |
WASHER, PLATE |
|
14 |
95807–06012 |
BOLT, FLANGE |
|
15 |
90430–06166 |
GASKET |
|
16 |
90116–08392 |
BOLT, STUD |
|
17 |
8CJ–11311–00 |
CYLINDER 1 |
|
18 |
90116–10574 |
BOLT, STUD |
|
19 |
99530–14016 |
PIN, DOWEL |
|
20 |
95707–10500 |
NUT, FLANGE |
|
21 |
8CR–11351–00 |
GASKET, CYLINDER |
B2
8DT4 |
8CY5 |
1 |
1 |
1 |
1 |
11
22
11
1212
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
3 |
3 |
3 |
3 |
11
11
1212
22
88
4 |
4 |
8 |
8 |
1 |
1 |
REMARKS
FIG. 2 CRANKSHAFT. PISTON
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
8CJ–11631–00–A0 |
PISTON (STD) |
|
2 |
8AB–11603–01 |
PISTON RING SET (STD) |
|
3 |
8H8–11633–00 |
PIN, PISTON |
|
4 |
93450–21053 |
CIRCLIP |
|
5 |
93310–320G0 |
BEARING |
|
6 |
8CR–11400–02 |
CRANKSHAFT ASSY |
|
7 |
82M–11412–02 |
.CRANK 1 |
|
8 |
82M–11422–00 |
.CRANK 2 |
|
9 |
82M–11432–00 |
.CRANK 3 |
|
10 |
82M–11442–00 |
.CRANK 4 |
|
11 |
82M–11651–00 |
.ROD, CONNECTING |
|
12 |
82M–11681–00 |
.PIN, CRANK 1 |
|
13 |
93310–525S1 |
.BEARING |
|
14 |
82M–11685–00 |
.WASHER, CRANK PIN |
|
15 |
8R9–11685–00 |
.WASHER, CRANK PIN |
|
16 |
93399–99946 |
.BEARING |
|
17 |
93306–30720 |
.BEARING |
|
18 |
90201–357E4 |
.WASHER, PLATE |
|
19 |
93306–20712 |
.BEARING |
|
20 |
82M–11515–00 |
.SEAL, LABYRINTH 1 |
|
21 |
93399–99945 |
.BEARING |
|
22 |
93440–80023 |
.CIRCLIP |
|
23 |
8CR–11428–01 |
.BEARING 1 |
|
24 |
8CR–11429–00 |
.BEARING 2 |
|
25 |
93103–35176 |
OIL SEAL |
|
26 |
93103–32153 |
OIL SEAL |
|
27 |
90280–05033 |
KEY, WOODRUFF |
B3
8DT4 |
8CY5 |
2 |
2 |
2 |
2 |
2 |
2 |
4 |
4 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
11
22
11
22
33
1 |
1 |
1 |
1 |
1 |
1 |
11
22
1 1
11
22
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
REMARKS
FIG. 2 CRANKSHAFT. PISTON
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
28 |
90170–16425 |
NUT |
|
29 |
92907–16600 |
WASHER |
B4
8DT4 |
8CY5 |
1 |
1 |
1 |
1 |
|
|
REMARKS
FIG. 3 WATER PUMP
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
8CR–12421–01 |
HOUSING, WATER PUMP |
|
2 |
93306–20117 |
BEARING |
|
3 |
82M–12438–00 |
SEAL, MECHANICAL |
|
4 |
82M–12437–00 |
STOPPER |
|
5 |
90201–08088 |
WASHER, PLATE |
|
6 |
82M–12451–00 |
IMPELLER, WATER PUMP |
|
7 |
8CR–12450–00 |
IMPELLER SHAFT ASSY |
|
8 |
8CR–12422–10 |
COVER, HOUSING |
|
9 |
8CH–12469–00 |
JOINT 1 |
|
10 |
8CR–12439–00 |
O–RING |
|
11 |
98507–06035 |
SCREW, PAN HEAD |
|
12 |
92907–06600 |
WASHER, PLATE |
|
13 |
95817–08040 |
BOLT, FLANGE |
|
14 |
82M–12444–00 |
BELT 1 |
|
15 |
8CR–12481–00 |
PIPE 1 |
|
16 |
90467–28046 |
CLIP |
|
17 |
99530–10114 |
PIN, DOWEL |
B5
8DT4 |
8CY5 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
4 |
4 |
4 |
4 |
4 |
4 |
1 |
1 |
11
22
22
REMARKS
FIG. 4 RADIATOR. HOSE
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
8CR–12482–00 |
PIPE 2 |
|
2 |
22W–12462–00 |
CAP, RADIATOR |
|
3 |
8CR–12591–00 |
SUPT, FILLER NECK |
|
4 |
8CR–12483–00 |
PIPE 3 |
|
5 |
8CR–12491–00 |
CLAMP 1 |
|
6 |
95807–06014 |
BOLT, FLANGE |
|
7 |
8CR–12484–00 |
PIPE 4 |
|
|
8CW–12484–00 |
PIPE 4 |
|
8 |
8CR–12485–00 |
PIPE 5 |
|
9 |
8CR–12476–00 |
PIPE 6 |
|
10 |
90501–120K6 |
SPRING, COMPRESSION |
|
11 |
90467–28046 |
CLIP |
|
12 |
90467–23067 |
CLIP |
|
13 |
8CR–1240E–03 |
HEAT EXCHANGER |
|
|
8CW–1240E–03 |
HEAT EXCHANGER |
|
14 |
8CR–1240F–03 |
HEAT EXCHANGER |
|
|
8CW–1240F–03 |
HEAT EXCHANGER |
|
15 |
90267–47186 |
RIVET, BLIND |
|
16 |
90267–47195 |
RIVET, BLIND |
|
|
90267–47195 |
RIVET, BLIND |
|
17 |
8CR–1241A–01 |
HEAT EXCHANGER ASSY 4 |
|
18 |
90210–06006 |
.WASHER, SEAL |
|
19 |
95817–06016 |
.BOLT, FLANGE |
|
20 |
90267–47195 |
RIVET, BLIND |
|
21 |
8CR–1249A–01 |
COCK ASSY |
|
22 |
8CH–24534–00 |
.SEAL, COCK |
|
23 |
98907–06020 |
SCREW, BIND |
B6
8DT4 |
8CY5 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
2 |
|
|
2 |
1 |
1 |
1 |
1 |
1 |
1 |
4 |
4 |
8 |
8 |
1 |
|
|
1 |
1 |
|
|
1 |
6 |
6 |
36 |
|
|
44 |
1 |
1 |
1 |
1 |
1 |
1 |
4 |
4 |
1 |
1 |
11
22
REMARKS
FIG. 4 RADIATOR. HOSE
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
24 |
8CR–1243A–00 |
HOSE 1 |
|
25 |
8CR–1243E–00 |
HOSE 2 |
|
26 |
90467–11028 |
CLIP |
B7
8DT4 |
8CY5 |
2 |
2 |
1 |
1 |
6 |
6 |
|
|
REMARKS
FIG. 5 OIL PUMP
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
8AB–13100–03 |
OIL PUMP ASSY |
|
2 |
89A–13185–00 |
.BOLT, BREATHER |
|
3 |
89A–13187–00 |
.GASKET, BREATHER BOLT |
|
4 |
8CR–26320–02 |
PUMP CABLE ASSY |
|
5 |
95707–08300 |
NUT, FLANGE |
|
6 |
91317–05016 |
BOLT |
|
7 |
91A30–03033 |
TUBE, FLEXIBLE VINYL |
|
8 |
90468–02025 |
CLIP |
|
9 |
90464–23041 |
CLAMP |
B8
8DT4 |
8CY5 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
11
22
11
22
11
REMARKS
FIG. 6 INTAKE
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
4DA–13610–00 |
REED VALVE ASSY |
|
2 |
3SP–13613–00 |
.REED, VALVE |
|
3 |
4DA–13616–00 |
.STOPPER, REED VALVE |
|
4 |
98507–03008 |
.SCREW, PAN HEAD |
|
5 |
92907–03100 |
.WASHER |
|
6 |
4DA–13625–00 |
.SPACER, REED VALVE |
|
7 |
80L–13621–01 |
GASKET, VALVE SEAT |
|
8 |
8CR–13555–00 |
MANIFOLD, INTAKE |
|
9 |
86M–13575–00 |
BAND |
|
10 |
95827–06020 |
BOLT, FLANGE |
|
11 |
90462–08246 |
CLAMP |
|
12 |
8CR–13581–00 |
CHAMBER, AIR |
|
13 |
90467–24096 |
CLIP |
|
14 |
8CR–14453–00 |
JOINT, AIR CLEANER 1 |
|
15 |
90460–68230 |
CLAMP, HOSE |
|
16 |
8CR–14431–01 |
SILENCER, INTAKE 1 |
|
17 |
8CR–14441–01 |
SILENCER, INTAKE 2 |
|
18 |
8CR–14452–00 |
SEAL |
|
19 |
8CR–14477–00 |
PLATE |
|
20 |
90167–05043 |
SCREW, TAPPING |
|
21 |
90465–08028 |
CLAMP |
|
22 |
8CR–14450–00 |
ELEMENT ASSY, AIR CLEANER |
|
23 |
90119–06182 |
BOLT, WITH WASHER |
|
24 |
8CR–24410–01 |
FUEL PUMP ASSY |
|
25 |
95707–06500 |
NUT, FLANGE |
|
26 |
90445–11735 |
HOSE (L320) |
|
27 |
90467–11032 |
CLIP |
B9
8DT4 |
8CY5 |
2 |
2 |
2 |
2 |
2 |
2 |
6 |
6 |
6 |
6 |
11
22
2 |
2 |
2 |
2 |
8 |
8 |
1 |
1 |
11
22
2 |
2 |
4 |
4 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
6 |
6 |
1 |
1 |
1 |
1 |
1 |
1 |
11
22
11
22
REMARKS
FIG. 6 INTAKE
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
28 |
90445–226J7 |
HOSE (L150) |
|
29 |
90445–093K1 |
HOSE (L240) |
|
30 |
90467–09026 |
CLIP |
B10
8DT4 |
8CY5 |
11
22
44
REMARKS
FIG. 7 CARBURETOR
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
8CJ–14100–10 |
CARBURETOR ASSY |
|
2 |
8AY–14147–00 |
.O–RING |
|
3 |
3H1–14142–45 |
.JET, PILOT (# 45) |
|
|
3H1–14142–50 |
.JET, PILOT (# 50) |
|
4 |
8CA–14116–A3 |
.NEEDLE |
|
5 |
8AY–14141–56 |
.NOZZLE, MAIN |
|
6 |
8CA–14194–00 |
.RING |
|
7 |
3G2–1423E–60 |
.JET, MAIN (#151.3) |
|
|
3G2–14231–28 |
.JET, MAIN (#140) |
|
|
3G2–14231–29 |
.JET, MAIN (#145) |
|
|
3G2–14231–30 |
.JET, MAIN (#150) |
|
|
3G2–14231–31 |
.JET, MAIN (#155) |
|
|
3G2–1423A–79 |
.JET, MAIN (#142.5) |
|
|
3G2–1423A–81 |
.JET, MAIN (#152.5) |
|
|
3G2–1423A–80 |
.JET, MAIN (#147.5) |
|
|
3G2–1423E–55 |
.JET, MAIN (#138.8) |
|
|
3G2–1423E–56 |
.JET, MAIN (#141.3) |
|
|
3G2–1423E–57 |
.JET, MAIN (#143.8) |
|
|
3G2–1423E–58 |
.JET, MAIN (#146.3) |
|
|
3G2–1423E–59 |
.JET, MAIN (#148.8) |
|
|
3G2–1423E–61 |
.JET, MAIN (#153.8) |
|
|
3G2–1423E–62 |
.JET, MAIN (#156.3) |
|
8 |
500–14115–00 |
.PLUG, SCREW |
|
9 |
558–14147–00 |
.O–RING |
|
10 |
2LN–14565–00 |
.SCREW |
|
11 |
8AY–14185–10 |
.FLOAT |
|
12 |
537–14186–00 |
.PIN, FLOAT |
B11
8DT4 |
8CY5 |
11
22
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
REMARKS
STD
AP
STD
AP
AP
AP
AP
AP
AP
AP
AP
AP
AP
AP
AP
AP
AP
FIG. 7 CARBURETOR
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
13 |
1AE–14190–15 |
.NEEDLE VALVE ASSY |
|
14 |
8F2–14147–00 |
.O–RING |
|
15 |
8CJ–14112–30 |
.VALVE, THROTTLE 1 |
|
16 |
8AB–14227–00 |
.WASHER (T=0.4MM) |
|
17 |
256–14919–00 |
.CLIP |
|
18 |
8CW–14905–00 |
.LEVER, STARTER |
|
19 |
8AY–14243–00 |
.PLATE |
|
20 |
8CD–14137–00 |
.CLIP |
|
21 |
8CC–14918–00 |
.RING |
|
22 |
3MA–14937–00 |
.CLIP |
|
23 |
620–14198–00 |
.GASKET |
|
24 |
3GF–14126–00 |
.GASKET |
|
25 |
8CC–14216–00 |
.SCREW |
|
26 |
8CD–14188–00 |
.CONNECTOR |
|
27 |
8CW–14905–10 |
.LEVER, STARTER |
|
28 |
98502–05010 |
.SCREW, PAN HEAD |
|
29 |
3FV–14191–00 |
.PLUG, DRAIN |
|
30 |
8CJ–14348–00 |
.PIPE 1 |
|
31 |
98502–04014 |
.SCREW, PAN HEAD |
|
32 |
8CW–14171–00 |
.PLUNGER, STARTER |
|
33 |
256–14135–00 |
.SPRING, PLUNGER |
|
34 |
1FN–14174–00 |
.CAP, PLUNGER |
|
35 |
302–14173–00 |
.COVER, PLUNGER CAP |
|
36 |
3H1–14147–00 |
.O–RING |
|
37 |
3H1–14962–00 |
.WASHER |
|
38 |
5K7–14134–00 |
.SPRING, AIR ADJUSTING |
|
39 |
89A–14565–00 |
.SCREW, PILOT ADJUSTING |
B12
8DT4 |
8CY5 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
11
22
2 |
2 |
4 |
4 |
2 |
2 |
2 |
2 |
4 |
4 |
4 |
4 |
2 |
2 |
11
22
2 |
2 |
2 |
2 |
8 |
8 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
REMARKS
FIG. 7 CARBURETOR
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
40 |
8AY–14265–00 |
.COLLAR |
|
41 |
8AY–14199–00 |
.GASKET |
|
42 |
98702–05018 |
.SCREW, FLAT HEAD |
|
43 |
8AY–14918–00 |
.RING |
|
44 |
97602–04108 |
.SCREW, PAN HEAD WITH WASHER |
|
45 |
583–14264–00 |
.SPACER |
|
46 |
97602–05116 |
.SCREW, PAN HEAD WITH WASHER |
|
47 |
239–14172–08 |
.PILOT JET, AIR (0.8) |
|
|
239–14172–06 |
.PILOT JET, AIR (0.6) |
|
48 |
8CJ–14275–00 |
.SPRING |
|
49 |
8CC–14122–00 |
.SCREW, THROTTLE |
|
50 |
2J2–14133–00 |
.SPRING, THROTTLE STOP |
|
51 |
89A–14265–00 |
.COLLAR |
|
52 |
22F–14117–00 |
.WASHER, PLUG SCREW |
|
53 |
1UF–14952–00 |
.WASHER |
|
54 |
89A–14594–00 |
.NUT |
|
55 |
89A–24529–00 |
.SPRING |
|
56 |
87S–8259A–00 |
.SWITCH, CARBURETOR |
|
57 |
98502–05014 |
.SCREW, PAN HEAD |
|
58 |
35H–14139–00 |
.CLIP, PIPE |
|
59 |
4N0–14251–00 |
.NIPPLE |
|
60 |
8CH–14348–00 |
.PIPE 1 |
|
61 |
89A–14987–00 |
.HOSE |
|
62 |
87M–14137–00 |
.CLIP |
|
63 |
8CJ–14348–10 |
.PIPE 1 |
|
64 |
90467–10035 |
.CLIP |
|
65 |
1J7–14994–00 |
.NET, FILTER |
B13
8DT4 |
8CY5 |
11
22
1 |
1 |
1 |
1 |
4 |
4 |
2 |
2 |
11
22
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
8 |
8 |
3 |
3 |
2 |
2 |
2 |
2 |
2 |
2 |
1 |
1 |
11
22
11
REMARKS
STD
AP
FIG. 8 EXHAUST
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
8CR–14610–00 |
EXHAUST PIPE ASSY 1 |
|
2 |
8CA–14714–00 |
GASKET, MUFFLER |
|
3 |
8CR–14613–00 |
GASKET, EXHAUST PIPE |
|
4 |
95817–08020 |
BOLT, FLANGE |
|
5 |
8CR–14620–01 |
EXHAUST PIPE ASSY 2 |
|
6 |
8CR–14640–01 |
SECOND SILENCER, MUFFLER |
|
7 |
90506–20272 |
SPRING, TENSION |
|
8 |
90506–16335 |
SPRING, TENSION |
|
9 |
90506–16504 |
SPRING, TENSION |
|
10 |
8A5–14728–02 |
PROTECTOR, MUFFLER 2 |
|
11 |
83R–14728–01 |
PROTECTOR, MUFFLER 2 |
|
12 |
8CR–14738–00 |
PROTECTER, MUFFLER 3 |
|
13 |
8CH–14633–00 |
RING |
|
14 |
8CR–14728–00 |
PROTECTOR, MUFFLER 2 |
|
15 |
90506–20093 |
SPRING, TENSION |
|
16 |
90338–09265 |
PLUG |
B14
8DT4 |
8CY5 |
1 |
1 |
11
22
4 |
4 |
1 |
1 |
1 |
1 |
4 |
4 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
11
22
11
REMARKS
FIG. 9 CRANKCASE
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
8CR–15100–01 |
CRANKCASE ASSY |
|
2 |
99530–12016 |
.PIN, DOWEL |
|
3 |
90201–08087 |
WASHER, PLATE |
|
4 |
95027–08016 |
BOLT, FLANGE |
|
5 |
93604–07141 |
PIN, DOWEL |
|
6 |
93603–10049 |
PIN, DOWEL |
|
7 |
J38–11116–00 |
JOINT, BREATHER |
|
8 |
95817–08080 |
BOLT, FLANGE |
|
9 |
95817–08035 |
BOLT, FLANGE |
|
10 |
93306–20117 |
BEARING |
|
11 |
90461–12145 |
CLAMP |
|
12 |
98507–06012 |
SCREW, PAN HEAD |
B15
8DT4 |
8CY5 |
11
22
2 |
2 |
2 |
2 |
4 |
4 |
33
11
1212
3 |
3 |
1 |
1 |
11
22
REMARKS
FIG. 10 STARTER
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
84M–15710–01 |
STARTER ASSY |
|
2 |
82M–15711–00 |
.CASE, STARTER |
|
3 |
8F3–15714–01 |
.DRUM, SHEAVE |
|
4 |
8F3–15741–01 |
.PAWL, DRIVE |
|
5 |
8F3–15713–01 |
.SPRING, STARTER |
|
6 |
8F3–15715–00 |
.SPRING, FRICTION |
|
7 |
8F3–15739–01 |
.WASHER, THRUST |
|
8 |
8F3–15734–00 |
.SPRING, RETURN |
|
9 |
82M–15716–00 |
.PLATE, DRIVE |
|
10 |
92901–06100 |
.WASHER, SPRING |
|
11 |
95301–06700 |
.NUT |
|
12 |
8G5–15739–00 |
.WASHER, THRUST |
|
13 |
8F3–15751–00 |
.WIRE, STARTER |
|
14 |
8F3–15755–00 |
.HANDLE, STARTER |
|
15 |
82M–15779–00 |
.COVER |
|
16 |
90387–063E9 |
COLLAR |
|
17 |
90385–12036 |
BUSH |
|
18 |
90119–06211 |
BOLT, WITH WASHER |
|
19 |
8CA–12618–00 |
PULLEY 1 |
|
20 |
8CA–15723–00 |
PULLEY, STARTER |
|
21 |
8CA–15721–00 |
SHIM (0.5MM) |
|
|
8CA–15722–00 |
SHIM (1.0MM) |
|
22 |
98707–06016 |
SCREW, FLAT HEAD |
|
23 |
97027–08030 |
BOLT |
|
24 |
92907–08600 |
WASHER, PLATE |
|
25 |
8CR–15758–00 |
GUIDE, ROPE |
|
26 |
95807–06012 |
BOLT, FLANGE |
C2
8DT4 |
8CY5 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
4 |
4 |
8 |
8 |
4 |
4 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
3 |
3 |
3 |
3 |
3 |
3 |
11
22
REMARKS
UR UN
UR UN
FIG. 11 PRIMARY SHEAVE
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
8CR–17611–01 |
SHEAVE, PRIMARY FIXED |
|
2 |
8V0–17639–00 |
STOPPER |
|
3 |
8BV–17620–03 |
PRIMARY SLIDING SHEAVE COMP. |
|
4 |
90384–41242 |
.BUSH, BIMETAL FORMED |
|
5 |
90387–0514T |
COLLAR |
|
6 |
90105–05644 |
BOLT, WASHER BASED |
|
7 |
95607–05200 |
NUT, SELF–LOCKING |
|
8 |
8CA–17640–12 |
SPIDER COMPLETE |
|
9 |
8BW–17653–00 |
SLIDER |
|
10 |
91609–50032 |
PIN, SPRING |
|
11 |
90387–0514U |
COLLAR |
|
12 |
90105–05644 |
BOLT, WASHER BASED |
|
13 |
95607–05200 |
NUT, SELF–LOCKING |
|
14 |
8BV–17630–10 |
PRIMARY SHEAVE CAP COMP. |
|
15 |
90380–28237 |
.BUSH, SOLID |
|
16 |
97017–06030 |
BOLT |
|
17 |
92907–06600 |
WASHER, PLATE |
|
18 |
90202–09227 |
WASHER, PLATE |
|
19 |
8CR–17624–10 |
ROLLER, COMP |
|
20 |
90380–09245 |
.BUSH, SOLID |
|
21 |
90202–08204 |
WASHER, PLATE |
|
22 |
8CR–17605–10 |
WEIGHT COMP |
|
|
8AB–17605–10 |
WEIGHT COMP |
|
|
8CR–17605–10 |
WEIGHT COMP |
|
23 |
90380–08244 |
.BUSH, SOLID |
|
24 |
90261–06028 |
RIVET, COUNTERSUNK (AL10.3MM) |
|
|
90261–06015 |
RIVET, COUNTERSUNK (ST10.3MM) |
C3
8DT4 |
8CY5 |
11
22
1 |
1 |
1 |
1 |
3 |
3 |
3 |
3 |
3 |
3 |
1 |
1 |
6 |
6 |
3 |
3 |
3 |
3 |
3 |
3 |
3 |
3 |
1 |
1 |
1 |
1 |
6 |
6 |
6 |
6 |
6 |
6 |
3 |
3 |
1 |
1 |
6 |
6 |
3 |
|
|
3 |
|
3 |
1 |
1 |
3 |
|
|
3 |
REMARKS
FOR USA/CAN FOR EUR
(IN)
(IN) FOR USA/CAN
FIG. 11 PRIMARY SHEAVE
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
24 |
90261–06033 |
RIVET, COUNTERSUNK (ST17.2MM) |
|
25 |
90261–06034 |
RIVET, COUNTERSUNK (ST13.9MM) |
|
|
90261–06028 |
RIVET, COUNTERSUNK (AL10.3MM) |
|
26 |
90501–550J8 |
SPRING, COMPRESSION |
|
|
90501–550J8 |
SPRING, COMPRESSION |
|
|
90501–582J1 |
SPRING, COMPRESSION |
|
27 |
8DM–1760A–19 |
GEAR 1 |
|
28 |
8DV–17617–10 |
BOLT CAP |
|
29 |
8CJ–17641–00 |
V–BELT |
|
|
8CH–17641–00 |
V–BELT |
|
30 |
8V0–17647–00 |
BOLT (L=156.5MM) |
|
31 |
92907–16100 |
WASHER |
C4
8DT4 |
8CY5 |
|
3 |
3 |
|
|
3 |
1 |
|
|
1 |
|
1 |
1 |
1 |
6 |
6 |
1 |
|
|
1 |
1 |
1 |
1 |
1 |
|
|
REMARKS
(IN) FOR EUR
(OUT)
(OUT) FOR EUR
(WH–P–WH)
FOR USA/CAN (WH–P–WH)
FOR EUR (Y–P–Y)
FIG. 12 SECONDARY SHEAVE
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
8CR–17660–20 |
SECONDARY FIXED SHEAVE COMP. |
|
2 |
8AV–17688–10 |
.SHOE, RAMP |
|
3 |
8BV–17656–00 |
STOPPER, HOLDER |
|
4 |
90154–06062 |
SCREW, BINDING |
|
5 |
8BU–17670–20 |
SECONDARY SLIDING SHEAVE |
|
6 |
90384–38243 |
.BUSH, BIMETAL FORMED |
|
7 |
95617–08630 |
.BOLT, STUD |
|
8 |
90105–06734 |
BOLT, WASHER BASED |
|
9 |
90201–06037 |
WASHER, PLATE (T=1.0) |
|
|
90201–061H1 |
WASHER, PLATE (T=0.5) |
|
10 |
90179–08655 |
NUT |
|
11 |
8BV–17604–31 |
SEAT SPRING SET |
|
12 |
90384–38243 |
.BUSH, BIMETAL FORMED |
|
13 |
90508–536A9 |
SPRING, TORSION |
|
14 |
8CR–17681–10 |
SHAFT, SECONDARY |
|
15 |
8CR–47631–01 |
HOUSING, BEARING |
|
16 |
93399–99943 |
BEARING |
|
17 |
90113–06064 |
BOLT, SET |
|
18 |
90109–083G2 |
BOLT |
|
19 |
95707–08500 |
NUT, FLANGE |
|
20 |
90201–222F0 |
WASHER, PLATE (T=0.5) |
|
|
90201–225A4 |
WASHER, PLATE (T=1.0) |
|
21 |
90387–1407L |
COLLAR |
|
22 |
90201–141A3 |
WASHER, PLATE |
|
23 |
90105–14766 |
BOLT, WASHER BASED |
C5
8DT4 |
8CY5 |
1 |
1 |
3 |
3 |
1 |
1 |
3 |
3 |
1 |
1 |
1 |
1 |
3 |
3 |
3 |
3 |
3 |
3 |
3 |
3 |
3 |
3 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
11
22
2 |
2 |
2 |
2 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
REMARKS
UR UN
UR UN
UR UN
UR UN
FIG. 13 ENGINE BRACKET
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
8CR–21415–00 |
BRACKET, FRONT UPPER 1 |
|
2 |
8CR–21417–00 |
BRACKET, FRONT LOWER 1 |
|
3 |
8CR–21486–00 |
DAMPER 2 |
|
4 |
95707–10500 |
NUT, FLANGE |
|
5 |
90105–083A2 |
BOLT, WASHER BASED |
|
6 |
8CR–21425–00 |
BRACKET, REAR UPPER 1 |
|
7 |
90105–083A2 |
BOLT, WASHER BASED |
|
8 |
8CR–21427–01 |
BRACKET, REAR LOWER 1 |
|
9 |
8CR–21486–00 |
DAMPER 2 |
|
10 |
95707–10500 |
NUT, FLANGE |
|
11 |
90201–10321 |
WASHER, PLATE |
|
12 |
8CR–21416–00 |
BRACKET, FRONT UPPER 2 |
|
13 |
8CR–21417–00 |
BRACKET, FRONT LOWER 1 |
|
14 |
8CR–21486–00 |
DAMPER 2 |
|
15 |
95707–10500 |
NUT, FLANGE |
|
16 |
90105–083A2 |
BOLT, WASHER BASED |
|
17 |
95827–12030 |
BOLT, FLANGE |
|
18 |
90201–120U9 |
WASHER, PLATE |
|
19 |
95817–10025 |
BOLT, FLANGE |
|
20 |
90201–10321 |
WASHER, PLATE |
C6
8DT4 |
8CY5 |
1 |
1 |
1 |
1 |
11
22
2 |
2 |
2 |
2 |
4 |
4 |
2 |
2 |
2 |
2 |
4 |
4 |
2 |
2 |
1 |
1 |
1 |
1 |
11
22
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
REMARKS
FIG. 14 OIL TANK
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
8CR–21751–10 |
TANK, OIL |
|
2 |
863–21771–00 |
BODY, CAP |
|
3 |
90430–31003 |
GASKET |
|
4 |
89A–21815–00 |
CAP |
|
5 |
90445–112E0 |
HOSE (L70) |
|
6 |
90480–14101 |
GROMMET |
|
7 |
90387–063G3 |
COLLAR |
|
8 |
90462–08244 |
CLAMP |
|
9 |
95827–06025 |
BOLT, FLANGE |
|
10 |
91A30–05085 |
TUBE, FLEXIBLE VINYL |
|
11 |
90501–08430 |
SPRING, COMPRESSION |
|
12 |
90501–08486 |
SPRING, COMPRESSION |
|
13 |
91A30–05033 |
TUBE, FLEXIBLE VINYL |
|
14 |
90501–083J8 |
SPRING, COMPRESSION |
|
15 |
90445–084J2 |
HOSE (L500) |
|
16 |
90464–13073 |
CLAMP |
|
17 |
90467–09026 |
CLIP |
C7
8DT4 |
8CY5 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
11
22
2 2
11
22
1 |
1 |
1 |
1 |
1 |
1 |
11
22
1 |
1 |
1 |
1 |
4 |
4 |
REMARKS
FIG. 15 FRAME
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
8CR–21940–05 |
FRONT FRAME COMP. |
|
2 |
8CR–2191A–02 |
.BULKHEAD |
|
3 |
8CR–12440–03 |
.HEAT EXCHANGER ASSY |
|
4 |
90267–48176 |
.RIVET, BLIND |
|
|
90267–48177 |
.RIVET, BLIND |
|
|
90267–48015 |
.RIVET, BLIND |
|
5 |
8CJ–21950–09 |
REAR FRAME COMP. |
|
|
8CY–21950–09 |
REAR FRAME COMP. |
|
6 |
8CR–2198J–00 |
.COVER 3 |
|
|
8CY–2198J–00 |
.COVER 3 |
|
7 |
8CR–21960–08 |
FOOTREST COMP. 1 |
|
8 |
8CR–21970–08 |
FOOTREST COMP. 2 |
|
9 |
8CR–W2195–03 |
FRAME CONNECTION KIT |
|
10 |
8CR–21943–01 |
.BRACKET, MAIN TRACK 1 |
|
11 |
8CR–21953–00 |
.BRACKET, MAIN TRACK 2 |
|
12 |
8CR–2196F–00 |
.BRACKET 3 |
|
13 |
8CR–21920–00 |
.HOUSING, REINF SUB–ASSY(L.H) |
|
14 |
8CR–21939–00 |
.BRACKET, CHAIN HOUSING |
|
15 |
8CR–21977–00 |
.CLAMP, FUEL PIPE |
|
16 |
8CR–21917–00 |
.PANEL, SUB FRAME 6 |
|
17 |
8CR–21918–00 |
.PANEL, SUB–FRAME 7 |
|
18 |
90267–48176 |
.RIVET, BLIND |
|
19 |
8CR–2194J–00 |
.STAY, MUFFLER |
|
20 |
90267–47186 |
.RIVET, BLIND |
|
|
90267–47197 |
.RIVET, BLIND |
|
21 |
8CR–2198G–00 |
.COVER 2 |
|
22 |
90461–05003 |
.CLAMP |
C8
8DT4 |
8CY5 |
1 |
1 |
11
11
2020
5050
1010
1
1
1 1
1 1
11
22
2 |
2 |
1 |
1 |
1 |
1 |
3 |
3 |
2 |
2 |
1 |
1 |
1 |
1 |
4 |
4 |
1 |
1 |
1 |
1 |
1 |
1 |
11
22
REMARKS
UN
UN
UN
UR UN(QTY:150) UR UN(QTY:10)
FIG. 15 FRAME
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
23 |
90461–06142 |
.CLAMP |
|
24 |
90462–05059 |
.CLAMP |
|
25 |
90461–10148 |
.CLAMP |
|
26 |
8DF–21941–00 |
PIPE, PIVOT 1 |
|
27 |
8DF–21951–00 |
PIPE, PIVOT 2 |
|
28 |
90269–07080 |
RIVET |
|
29 |
8CR–2198F–00 |
COVER 1 |
|
30 |
8CR–2195E–00 |
PLATE, STRG BRACKET 1 |
|
31 |
90267–48165 |
RIVET, BLIND |
|
32 |
8CR–21912–01 |
PANEL, SUB FRAME 1 |
|
33 |
8CR–23788–11 |
PLATE, BACK UP |
|
34 |
8CR–77128–00 |
STAY 4 |
|
35 |
8CR–2196A–02 |
FRAME UNDER 1 |
|
36 |
8CR–2196E–02 |
FRAME, UNDER 2 |
|
37 |
8CR–21972–00 |
BRACKET, GUARD FITTING |
|
38 |
90267–48141 |
RIVET, BLIND |
|
39 |
90201–05033 |
WASHER, PLATE |
|
40 |
90267–47187 |
RIVET, BLIND |
|
41 |
8CR–77512–00 |
BUMPER, FRONT 2 |
|
42 |
95807–08020 |
BOLT, FLANGE |
|
43 |
8CR–21949–10 |
BRACKET, FRONT |
|
44 |
8CR–21959–10 |
BRACKET, FRONT BUMPER |
|
45 |
95607–08200 |
NUT, SELF–LOCKING |
|
46 |
8CR–2196M–00 |
BRACKET, 5 |
|
47 |
95807–08040 |
BOLT, FLANGE |
|
48 |
90387–0810F |
COLLAR |
|
49 |
95707–08500 |
NUT, FLANGE |
C9
8DT4 |
8CY5 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
11
1616
22
22
10 |
10 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
39 |
39 |
18 |
18 |
14 |
14 |
1 |
1 |
4 |
4 |
1 |
1 |
1 |
1 |
4 |
4 |
2 |
2 |
4 |
4 |
4 |
4 |
4 |
4 |
REMARKS
FIG. 15 FRAME
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
50 |
90465–08146 |
CLAMP |
|
51 |
8CY–2198J–00 |
COVER 3 |
|
52 |
8CR–21923–02 |
REINEFORCEMENT, FRAME REAR 1 |
|
53 |
90267–47195 |
RIVET, BLIND |
|
|
90267–47195 |
RIVET, BLIND |
|
54 |
95027–08016 |
BOLT, FLANGE |
|
55 |
95707–08500 |
NUT, FLANGE |
|
56 |
90267–48141 |
RIVET, BLIND |
|
57 |
8CR–21978–00 |
PROTECTOR, FRAME |
|
58 |
8CR–2197B–00 |
PROTECTOR, FRAME |
|
59 |
8CR–21973–00 |
HOOK |
|
60 |
90267–48169 |
RIVET, BLIND |
|
61 |
81K–2471F–00 |
BUTTON |
|
62 |
90267–40069 |
RIVET, BLIND |
|
63 |
8CR–21921–01 |
REINEFORCEMENT, FRAME REAR 1 |
|
64 |
90105–10617 |
BOLT, WASHER BASED |
|
65 |
95827–10065 |
BOLT, FLANGE |
|
66 |
95707–10500 |
NUT, FLANGE |
|
67 |
92907–10200 |
WASHER, PLAIN |
|
68 |
90201–05033 |
WASHER, PLATE |
|
69 |
90267–48177 |
RIVET, BLIND |
|
70 |
90267–47187 |
RIVET, BLIND |
|
71 |
90338–44093 |
PLUG |
|
72 |
90338–30256 |
PLUG |
|
73 |
8DF–21998–00 |
SPACER |
|
74 |
8CS–2197C–00 |
PROTECTOR, FRAME 3 |
|
75 |
90267–48141 |
RIVET, BLIND |
C10
8DT4 |
8CY5 |
33
2
1 |
1 |
9 |
|
|
7 |
|
4 |
|
4 |
8 |
8 |
1 |
1 |
1 |
1 |
1 |
1 |
3 |
3 |
6 |
6 |
6 |
6 |
1 |
1 |
6 |
6 |
1 |
1 |
1 |
1 |
3 |
3 |
22
33
22
33
3 |
3 |
1 |
1 |
1 |
1 |
4 |
4 |
REMARKS
AP
AP
FIG. 15 FRAME
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
76 |
8CR–77261–00 |
LINING, SHROUD 1 |
|
77 |
8CR–77262–00 |
LINING, SHROUD 2 |
|
78 |
8CR–77263–00 |
LINING, SHROUD 3 |
|
79 |
8CR–77264–00 |
LINING, SHROUD 4 |
|
80 |
8CR–77265–00 |
LINING, SHROUD 5 |
|
81 |
8CR–77266–00 |
LINING, SHROUD 6 |
|
82 |
8CR–77267–01 |
LINING, SHROUD 7 |
|
83 |
8CR–77268–00 |
LINING,SHROUD 8 |
|
84 |
8CR–77269–00 |
LINING,SHROUD 9 |
|
85 |
8CR–77271–00 |
DAMPER, NOISE 11 |
|
86 |
8CR–7717J–00 |
TAPE,5 |
|
87 |
8CR–77165–00 |
TRIM 1 |
|
88 |
8DS–7711G–00 |
GRAPHIC 7 |
|
|
8CY–7711G–01 |
GRAPHIC 7 |
|
89 |
8DS–7711H–00 |
GRAPHIC 8 |
|
|
8CY–7711H–01 |
GRAPHIC 8 |
|
90 |
90267–48177 |
RIVET, BLIND |
|
91 |
90267–47186 |
RIVET, BLIND |
|
92 |
8EA–2197E–00 |
PROTECTOR, FRAME |
|
93 |
90267–48176 |
RIVET, BLIND |
|
94 |
8DF–21978–00 |
PROTECTOR, FRAME |
|
95 |
8DF–21972–00 |
BRACKET, GUARD FITTING |
|
96 |
90267–47197 |
RIVET, BLIND |
C11
8DT4 |
8CY5 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
|
|
1 |
1 |
|
|
1 |
6 |
6 |
2 |
2 |
2 |
|
6 |
|
2 |
|
2 |
|
18 |
|
|
|
REMARKS
AP
AP
AP
AP
AP