Installation, Operation and
Maintainence Instructions
General Industry
Goulds Pumps is a brand of ITT Water Technology, Inc.
- a subsidiary of ITT Industries, Inc.
www.goulds.com
Engineered for life
SUBJECT PAGE
SVI Product Line Numbering System .............................................................................................................................3
Shaft Alignment – Motor to Pump .................................................................................................................................5
Wiring and Grounding ..................................................................................................................................................6
Mechanical Seal Replacement ......................................................................................................................................7
Motor Replacement .....................................................................................................................................................7
Engineering Data ...........................................................................................................................................................8
Motor Data ...................................................................................................................................................................8
SVI Sectional Assembly ................................................................................................................................................10
Declaration of Conformity ..........................................................................................................................................33
Pump Model Number:
Pump Serial Number:
Control Model Number:
Dealer:
Dealer Phone No.:
Date of Purchase: Installation:
Current Readings at Startup:
1 Ø 3 ØL1-2 L2-3 L3-1
Amps: Amps:
Volts: Volts:
A = 1 E = 5 J = 9 N = 13
B = 2 F = 6 K = 10 P = 14
C = 3 G = 7 L = 11 Q = 15
D = 4 H = 8 M = 12 R = 16
Impellers:
A = 1 E = 5 J = 9 N = 13
B = 2 F = 6 K = 10 P = 14
C = 3 G = 7 L = 11 Q = 15
D = 4 H = 8 M = 12 R = 16
Liquid End:
Version:
S = CI/NEMA Motor Adapter
X = CI/IEC Motor Adapter
N = Stainless Steel/IEC Motor Adapter
Product Line: Stainless Vertical Immersed
Nominal Flow:
1 = 15 GPM 3 = 55 GPM
2 = 28 GPM 4 = 86 GPM
4
DANGER
WARNING
CAUTION
WARNING
Hazardous fluids
can cause fire,
burns or death.
SAFETY INSTRUCTIONS
TO AVOID SERIOUS OR FATAL PERSONAL INJURY
OR MAJOR PROPERTY DAMAGE, READ AND
FOLLOW ALL SAFETY INSTRUCTIONS IN MANUAL
AND ON PUMP.
THIS MANUAL IS INTENDED TO ASSIST IN THE
INSTALLATION AND OPERATION OF THIS UNIT
AND MUST BE KEPT WITH THE PUMP.
This is a SAFETY ALERT SYMBOL.
When you see this symbol on the pump
or in the manual, look for one of the
following signal words and be alert
to the potential for personal injury or
property damage.
Warns of hazards that WILL cause
serious personal injury, death or major
property damage.
Warns of hazards that CAN cause
serious personal injury, death or major
property damage.
Warns of hazards that CAN cause personal injury or property damage.
NOTICE: INDICATES SPECIAL INSTRUCTIONS
WHICH ARE VERY IMPORTANT AND
MUST BE FOLLOWED.
THOROUGHLY REVIEW ALL INSTRUCTIONS
AND WARNINGS PRIOR TO PERFORMING ANY
WORK ON THIS PUMP.
MAINTAIN ALL SAFETY DECALS.
UNIT NOT DESIGNED FOR USE
WITH HAZARDOUS LIQUIDS OR
FLAMMABLE GASES. THESE
FLUIDS MAY BE PRESENT IN
CONTAINMENT AREAS.
Provide adequate space and ventilation around unit for
•
service and for motor cooling.
Protect the pump and piping from freezing tempera-
•
tures.
The unit MUST be securely affixed to a level metal
•
base foundation, adequate to absorb vibration and provide permanent, rigid support for the pump and motor
assembly. See the “ENGINEERING DATA” section of
this manual for specific model weights and pump base
dimensions.
NOTICE: DO NOT DRAW PIPING INTO PLACE BY
FORCING THE PUMP DISCHARGE
CONNECTIONS.
Discharge piping should be no smaller than the
•
respective pump opening and should be kept as short
as possible, avoiding unnecessary fittings to minimize
friction losses.
NOTICE: PIPING MUST BE INDEPENDENTLY SUP-
PORTED AND NOT PLACE ANY PIPING
LOADS ON THE PUMP.
Insure that the size and minimum liquid submergence,
•
over the suction inlet, is sufficient to prevent air from
entering through a suction vortex. See typical suction
piping Figures 1 and 2.
Install a discharge check valve, suitable to handle the
•
flow and liquids, to prevent backflow.
Install an appropriately sized gate valve, AFTER the
•
discharge valve, to regulate the pump capacity, for
pump inspection and for maintenance.
When a pipe increaser is required, install between the
•
check valve and the pump discharge.
H
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
H = Min. Submergence in feet
1
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 V
V = Velocity in feet per second
=GPM x 0.321
Area
GPM x 0.4085
2
D
4D
min.
D
8D
min.
H min.
min.
3D
3D
3D
2
Figure 1Figure 2
When the pump is purchased less motor, the pump will
•
be supplied with a motor assembly shim positioned
between the motor adapter and the coupling.
To assemble the motor to the pump remove the plastic
•
shipping straps, the 2 stainless steel coupling guard
halves, and the expanded polyurethane.
Insure that the motor assembly shim is properly posi-
•
tioned between the coupling and the motor adapter. If
the motor assembly shim is not available, a 0.203"
(5 mm) shim may be used to locate the pump shaft
assembly and to set the correct height.
For motor frame sizes 213TC and larger, attach the
•
motor adapter flange to the motor using 4 hex cap
screws. Torque to values shown in the
“ENGINEERING DATA” section of this manual.
Loosen the 4 coupling socket head screws enough to
•
provide an adequate opening in the coupling to receive
the motor shaft.
With an adequately sized crane, carefully lower the
•
motor assembly onto the pump motor adapter and
into the coupling. Secure the 4 motor hex cap screws,
torquing to the value provided in the
“ENGINEERING DATA” section of this manual.
Torque the 4 coupling socket head screws to the value
•
provided in “ENGINEERING DATA” section of this
manual.
Remove the motor assembly shim and retain for future
•
use.
Install the 2 coupling guard halves.
•
5
Install, ground and wire
WARNING
Hazardous voltage
can shock, burn or
cause death.
WARNING
Hazardous
voltage
208-230V 3/60460V 3/60
4
5
6
1
7
2
8
3
9
L
1
L
2
L
3
4
7
5
8
6
9
1
2
3
L
1
L
2
L
3
G
G
MOTOR LEADS
MOTOR LEADS
POWER CABLE LEADS
POWER CABLE LEADS
THREE PHASE MOTOR WIRING DIAGRAM
WARNING
Hazardous machinery
can cause personal
injury or death.
WARNING
Extreme heat can
cause personal injury
or property damage
WARNING
Hazardous
machinery
WARNING
Hazardous
voltage
according to local and National
Electrical Code requirements.
Install an all leg disconnect
switch near pump.
Disconnect and lockout electrical power before installing or
servicing pump.
Electrical supply MUST match pump’s nameplate
specifications. Incorrect voltage can cause fire,
damage motor and voids warranty.
NOTICE: UNIT ROTATION IS CLOCKWISE WHEN
VIEWED FROM MOTOR END.
INCORRECT ROTATION MAY CAUSE
DAMAGE TO THE PUMP AND VOIDS
WARRANTY.
Check pump rotation by observing the motor fan or
•
the coupling THROUGH the coupling guard. DO NOT confuse the flow arrows, stamped on the pump
body, with the rotation arrows on the coupling and
motor adapter. Three phase motors only – If rotation is
incorrect, have a qualified electrician interchange any
two of the three power cable leads.
Motors equipped with automatic thermal protectors open the motor’s electrical circuit when an
overload exists. This can cause the pump to start
unexpectedly and without warning.
Use only stranded copper wire to motor and ground.
•
Wire size MUST limit the maximum voltage drop to
10% of the motor nameplate voltage, at the motor terminals. Excessive voltage drop will affect performance
and void motor warranty. The ground wire must be at
least as large as the wires to the motor. Wires should be
color coded for ease of maintenance.
Three phase motors require all leg protection with
•
properly sized magnetic starters and thermal overloads.
PERMANENTLY GROUND THE
PUMP, MOTOR AND CONTROLS
PER NEC OR LOCAL CODES BEFORE CONNECTING TO ELECTRICAL POWER. FAILURE TO DO SO
CAN CAUSE SHOCK, BURNS OR
DEATH.
Connect the electrical leads to the motor, as follows:
•
Single Phase Motors – Connect the BLACK wire to the
•
BLACK motor wire. Connect the WHITE wire to the
WHITE motor wire. Connect the GREEN wire to the
GREEN motor wire.
Three Phase Motors – See Figure 3.
•
DO NOT OPERATE UNIT WITHOUT SAFETY GUARD IN PLACE.
TO DO SO CAN CAUSE SEVERE
PERSONAL INJURY.
NOTICE: PUMP MUST BE COMPLETELY PRIMED
BEFORE OPERATION.
DO NOT OPERATE PUMP AT OR
NEAR ZERO FLOW. TO DO SO CAN
CAUSE EXTREME HEAT, DAMAGE
TO THE PUMP, INJURY OR PROPERTY DAMAGE.
After stabilizing the system at normal operating condi-
•
tions, check piping for correct alignments. If necessary,
adjust pipe supports.
MOTOR THERMAL PROTECTORS
CAN RESTART MOTOR UNEXPECTEDLY AND WITHOUT WARNING, CAUSING SEVERE PERSONAL
INJURY.
See the “ENGINEERING DATA” section in this
•
manual for the recommended maximum pump starts
per hour.
6
Figure 3
DISCONNECT AND LOCKOUT
ELECTRICAL POWER BEFORE
ATTEMPTING ANY MAINTENANCE. FAILURE TO DO SO CAN
CAUSE SHOCK, BURNS OR DEATH.
Unit motor requires regular lubrication maintenance.
•
MOTOR LUBRICATION
Recommended Motor Bearing Lubrication Intervals
Interval Service Environment
1 – 2 Years Light Duty in Clean Atmosphere
1 Year 8 – 16 hours/day – Clean, Dry Atmosphere
6 Months 12 – 24 hours/day – Moisture Present
3 Months 12 – 24 hours/day – Dirty, High Moisture
When lubricants are operated at elevated temperatures,
•
the lubrication frequency should be increased.
DO NOT intermix grease bases (lithium, sodium, etc.).
•
Completely purge old grease if changing grease base.
Over greasing can cause excessive bearing tempera-
•
tures, lubricant and bearing failure.
1. Close all necessary suction and discharge valves.
2. Remove the coupling guards, the 4 coupling hex cap
screws, the coupling and coupling drive pin.
3. Remove pump and drain.
4. Remove the 4 motor hex cap screws. On units with
motor frames 213TC and larger, remove the 4 motor
adapter flange hex cap screws. With an adequately
sized crane, carefully remove the motor. DO NOT
rest the motor on the motor shaft.
5. Remove the 4 tie rod nuts and lock washers.
6. Carefully remove the suction bottom and strainer.
Larger units may require an adequately sized crane to
lift the motor adapter. DO NOT damage the shaft.
NOTICE: EDGES OF THE STAINLESS STEEL PARTS
ARE SHARP. WEAR APPROPRIATE PROTECTIVE CLOTHING.
7. Remove the stack and casing.
8. Slide the mechanical seal rotary element, spring and
washer from the pump shaft.
9. Remove the seal stationary element from the pump
discharge head. Discard the entire seal assembly.
10. Lubricate the inside of the new mechanical seal as-
sembly with a quality grade of glycerin.
11. Lubricate the outside of the new mechanical seal sta-
tionary element with a quality grade of glycerin.
12. Insert the stationary seat into the discharge head
with the seal face out. DO NOT scratch or otherwise
damage the seal face. Insure that the stationary seat
is fully seated into the seal housing. With a clean, lint
free cloth, wipe the seal face clean of all lubricant or
debris.
13. To install a new mechanical seal rotary assembly, slide
the assembly onto the pump shaft, spring end first.
Be sure the top spring tip is in the hole of the rotary
portion of the seal. DO NOT scratch or otherwise
damage the seal face. With a clean, lint free cloth,
wipe the seal face clean of all lubricant or debris.
14. Carefully replace the impellers, spacers, bowls and
casing in the reverse order.
15. Install the base and strainer. Tighten the tie rod nuts
and torque to the value provided in the
“ENGINEERING DATA” section of this manual.
16. With an adequately sized crane, carefully lower the
motor onto the motor adapter, lining up the electrical conduit connection and the 4 motor adapter bolt
holes, as required.
17. Install the 4 motor hex cap screws, torquing to the
value provided in the “ENGINEERING DATA”
section of this manual.
18. Place the coupling drive pin into the pump shaft and
install the coupling halves onto the motor and pump
shafts. Install the 4 coupling socket head screws, lock
washers and nuts, DO NOT tighten.
19. Position the motor assembly shim between the coupling and the motor adapter. If the motor assembly
shim is not available, a 0.203" (5 mm) shim may be
used to locate the pump shaft assembly and to set the
correct height.
20. Tighten the 4 coupling socket head screws, torquing
screws to values provided in the “ENGINEERING DATA” section of this manual. Tighten evenly so that
the gap between the halves is equal side to side and
top to bottom.
21. Install the 2 coupling guard halves.
To remove the motor follow steps 1 through 4, as
•
provided in the “MECHANICAL SEAL REPLACE-MENT” section of this manual.
For motor frames 213TC and larger, remove the 4 mo-
•
tor hex cap screws and the motor adapter.
Install the motor adapter flange onto the new motor,
•
torquing the 4 hex cap screws to the values provided in
the “ENGINEERING DATA” section of this manual.
Complete the reassembly following steps 16 through
•
21 in the “MECHANICAL SEAL REPLACEMENT”
section of this manual.
• All additional unit service or maintenance, not
addressed in this manual, should be performed at a
qualified service location. Contact your local dealer or
G&L Pumps distributor for assistance.
7
DISCONNECT AND LOCKOUT
WARNING
Hazardous
voltage
ELECTRICAL POWER BEFORE ATTEMPTING ANY MAINTENANCE.
FAILURE TO DO SO CAN CAUSE
SHOCK, BURNS OR DEATH.
SYMPTOM
MOTOR NOT RUNNING
See Probable Cause – 1 through 5
LITTLE OR NO LIQUID DELIVERED BY PUMP
See Probable Cause – 6 through 12
POWER CONSUMPTION TOO HIGH
See Probable Cause – 3, 12, 13, 15
EXCESSIVE NOISE AND VIBRATION
See Probable Cause – 3, 6 - 8, 10, 12, 13, 16
PROBABLE CAUSE
1. Motor thermal protector tripped.
2. Open circuit breaker or blown fuse.
3. Impellers binding.
4. Motor improperly wired.
5. Defective motor.
6. Pump is not primed, air or gases in liquid.
7. Discharge, suction plugged or valve closed.
8. Incorrect rotation (three phase only).
9. Low voltage or phase loss.
10. Impellers worn or plugged.
11. System head too high.
12. NPSHA too low – excessive suction lift or losses.
13. Discharge head too low – excessive flow rate.
14. Fluid viscosity, specific gravity too high.
15. Worn bearing.
16. Pump, motor or piping loose.
Maximum Working Pressure =
(1SV, 2SV, 3SV, 4SV)
230 psi (16 bar) with the oval suction and
discharge flanges
360 psi (25 bar) with ANSI suction and
discharge flanges
Maximum Liquid Temperature =
230º F (110º C)
STARTS PER HOUR / MINIMUM RUN TIME – 3 Phase Only
HP Maximum Starts Per Hour Minimum Run Time Between
(evenly distributed) Starts (seconds)
¾ 56C 20 lbs ft (27 N .m) – 15 lbs ft (20 N .m)
1 56C 20 lbs ft (27 N .m) – 15 lbs ft (20 N .m)
1½ 56C 20 lbs ft (27 N .m) – 15 lbs ft (20 N .m)
2 56C 20 lbs ft (27 N .m) – 15 lbs ft (20 N .m)
3 56C 20 lbs ft (27 N .m) – 15 lbs ft (20 N .m)
5 184TCH 20 lbs ft (27 N .m) – 15 lbs ft (20 N .m)
7½ 184TCH 20 lbs ft (27 N .m) – 15 lbs ft (20 N .m)
10 213TC
215TC
15 215TC
254 TC 48 lbs ft (65 N .m) 48 lbs ft (65 N .m)
20 254TC
256TC
Frame
Motor Bolt Adapter Flange Coupling
45 lbs ft (61 N .m) 30 lbs ft (40 N .m) 30 lbs ft (40 N .m)
45 lbs ft (61 N .m)
45 lbs ft (61 N .m) 48 lbs ft (65 N .m) 48 lbs ft (65 N .m
30 lbs ft (40 N .m) 30 lbs ft (40 N .m)
TORQUE VALUES
Pump Size Tie Rod Nuts Vent and Drain
1SV 22 lbs ft (30 N .m) 15 lbs ft (20 N .m)
2SV 22 lbs ft (30 N .m) 15 lbs ft (20 N .m)
3SV 37 lbs ft (50 N .m) 15 lbs ft (20 N .m)
4SV 37 lbs ft (50 N .m) 15 lbs ft (20 N .m)
1 Motor adapter/discharge
2 Suction bottom cover
3 Sleeve
4 Strainer
5 Diffuser
6 First stage box
7 Diffuser with bush kit
8 Last stage diffuser
9 Impeller
10 Shaft
11 Coupling guard
12 Coupling
)
13 Mechanical seal
14 Tie rod and nut
15 Impeller bolt
16 O-ring
17 Impeller spacer
18 Motor
10
ITT
General Industry
GOULDS PUMPS LIMITED WARRANTY
This warranty applies to all water systems pumps manufactured by Goulds Pumps.
Any part or parts found to be defective within the warranty period shall be replaced at no charge to the dealer during the warranty period. The
warranty period shall exist for a period of twelve (12) months from date of installation or eighteen (18) months from date of manufacture, which
ever period is shorter.
A dealer who believes that a warranty claim exists must contact the authorized Goulds Pumps distributor from whom the pump was purchased
and furnish complete details regarding the claim. The distributor is authorized to adjust any warranty claims utilizing the Goulds Pumps Customer
Service Department.
The warranty excludes:
(a) Labor, transportation and related costs incurred by the dealer;
(b) Reinstallation costs of repaired equipment;
(c) Reinstallation costs of replacement equipment;
(d) Consequential damages of any kind; and,
(e) Reimbursement for loss caused by interruption of service.
For purposes of this warranty, the following terms have these definitions:
(1) “Distributor” means any individual, partnership, corporation, association, or other legal relationship that stands between Goulds Pumps and
the dealer in purchases, consignments or contracts for sale of the subject pumps.
(2) “Dealer” means any individual, partnership, corporation, association, or other legal relationship which engages in the business of selling or
leasing pumps to customers.
(3) “Customer” means any entity who buys or leases the subject pumps from a dealer. The “customer” may mean an individual, partnership,
corporation, limited liability company, association or other legal entity which may engage in any type of business.
THIS WARRANTY EXTENDS TO THE DEALER ONLY.
-
Goulds Pumps, G&L and the ITT Engineered Blocks Symbol
are registered trademarks and tradenames of ITT Industries Inc.
SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.