Xylem IM102 User Manual [en, es, fr]

INSTRUCTION MANUAL
IM102R05
Jet Pumps
INSTALLATION, OPERATION AND TROUBLESHOOTING MANUAL
Table of Contents
WARNING
WARNING
WARNING
DANGER
WARNING
WARNING
Table of Contents
SUBJECT PAGE
Selecting the Correct Jet Pump System ........................................................................................................................3
Preparing for Installation ............................................................................................................................................. 4
General Information - Piping ....................................................................................................................................... 4
Deep Well Twin Pipe ...................................................................................................................................................5
Deep Well Packer System ............................................................................................................................................. 5
Deep Well Discharge Piping ......................................................................................................................................... 5
All Systems .................................................................................................................................................................. 6
Booster Systems ........................................................................................................................................................... 7
Seasonal Service ..........................................................................................................................................................7
Recommended Deep Well Jet Assemblies and Control Valve Settings ........................................................................8-9
Shallow Well Jet Assemblies For Convertible Pumps .................................................................................................... 9
Technical Data ......................................................................................................................................................10-11
Troubleshooting ........................................................................................................................................................12
Goulds Water Technology Limited Warranty .............................................................................................................12
SAFETY INSTRUCTIONS
TO AVOID SERIOUS OR FATAL PERSONAL IN­JURY OR MAJOR PROPERTY DAMAGE, READ AND FOLLOW ALL SAFETY INSTRUCTIONS IN MANUAL AND ON PUMP.
THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION AND OPERATION OF THIS UNIT AND MUST BE KEPT WITH THE PUMP.
This is a SAFETY ALERT SYMBOL. When you see this symbol on the pump or in the manual, look for one of the following signal words and be alert to the potential for personal injury or property damage.
Warns of hazards that WILL cause serious personal injury, death or major property damage.
WARNING
Warns of hazards that CAN cause serious personal injury, death or major property damage.
CAUTION
Warns of hazards that CAN cause per­sonal injury or property damage.
NOTICE: INDICATES SPECIAL INSTRUCTIONS WHICH ARE VERY IMPORTANT AND MUST BE FOLLOWED.
THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS PRIOR TO PERFORMING ANY WORK ON THIS PUMP.
MAINTAIN ALL SAFETY DECALS.
Important notice: Read safety instructions before proceeding with any wiring
All electrical work must be performed
by a qualified technician. Always follow the National Electrical Code (NEC), or the Canadian Electrical Code, as well as all local, state and provincial codes. Code questions should be directed to your local electrical inspector. Failure to follow electrical codes and OSHA safety standards may result in personal in­jury or equipment damage. Failure to follow manufac­turer’s installation instructions may result in electrical shock, fire hazard, personal injury or death, damaged equipment, provide unsatisfactory performance, and may void manufacturer’s warranty.
Standard units are not designed for use
in hazardous liquids, or where flammable gases exist. Well must be vented per local codes. See
specific pump catalog bulletins or pump nameplate for all agency Listings.
Disconnect and lockout electrical power
before installing or servicing any electri­cal equipment. Many pumps are equipped with auto­matic thermal overload protection which may allow an overheated pump to restart unexpectedly.
Never over pressurize the tank, piping
or system to a pressure higher than the tank's maximum pressure rating. This will damage the tank, voids the warranty and may create a serious hazard.
Protect tanks from excessive moisture
and spray as it will cause the tank to rust and may create a hazard. See tank warning labels and IOM for more information.
2
SELECTING THE CORRECT
SELECTING THE CORRECT
JET PUMP SYSTEM
JET PUMP SYSTEM
It is important to determine which jet pump system you need. A jet pump is a centrifugal pump with a jet (ejec­tor) assembly. Goulds Water Technology sells three types of jet pumps:
Shallow Well Jet Pumps with built-in jet assemblies for maximum lift of 25'. See Fig. 1
Convertible Jet Pumps can be used for Shallow wells (to 25'), with a bolt on shallow well adapter; or deep well (over 25') applications with a jet assembly in the well. See Fig. 1, 2 and 3.
Deep Well Jets should only be used on deep well (over 25') applications with the appropriate jet assembly.
See Fig. 2 and 3
Use a shallow well pump or a convertible pump with a Shallow Well Adapter for wells with a maximum suc­tion lift of 25'. This 25' includes actual vertical lift plus friction loss in the suction piping. Shallow well systems are identified by one (1) pipe going to the well, lake or river. They are good for city water booster systems and pumping from cisterns or tanks. See Typical Installations,
Figs. 1, 5 and 6.
Deep well jet pumps are used for lifts greater than 25' and must have two pipes going to the well. There are two types of deep well jet assemblies, twin-pipe and packer systems. Deep well pumps come in both vertical and horizontal designs and in single and multi-stage models.
See Typical Installation Drawing, Fig. 2 and 3.
Consult with your Professional Dealer or Distributor to select the best pump system for your application.
• Liquid temperature must not exceed 140° F (60°C).
• Protect unit from freezing
Typical Goulds Water Technology Jet Pump InstallationsTypical Goulds Water Technology Jet Pump Installations
SHALLOW WELL
SYSTEM
Shallow Well Only
J5S - J15S, JRS5 - JRS10
Convertible with
Shallow Well Adapter
J5 - J15, JRD5 - JRD10
J5 with FH5H, J5 or JRD5
with FH5, J7 or JRD7 with FH7,
J10 or JRD10 with FH10,
J15 with FH15
Requires:
• Pump
• Tank
• Shallow Well Adapter (FH--)
(J+ and JRD only) JS and JRS have built-in
jet assembly (shallow well adapter).
TWIN PIPE
DEEP WELL SYSTEM
Vertical
SJ or VJ
Horizontal
J, JRD, HSJ
Requires:
• Pump
• Tank
• Twin Pipe
Jet Assembly
• Pressure Control Valve (order separately for horizontal models, supplied with vertical pumps).
Fig. 2 Fig. 3Fig. 1
PACKER
DEEP WELL SYSTEM
Vertical
SJ or VJ
Horizontal
J, JRD, HSJ
Requires:
• Pump
• Tank
• Packer Adapter
(for well head)
• Packer Jet Assembly
• Pressure
Control Valve (order separately for horizontal models, supplied with vertical pumps).
3
Hazardous pressure can cause personal injury or property damage.
WARNING
Hazardous pressure can cause personal injury or property damage.
WARNING
PREPARING FOR INSTALLATION
PREPARING FOR INSTALLATION
Inspect the pump and the motor assembly for shipping damage.
Insure that you have all of the parts required for a proper installation. See component lists for different system types. There are shallow well, convertible shallow well, convertible deep well – twin pipe, convertible deep well-packer, vertical deep well-twin pipe, vertical deep well-packer, and booster systems. See Typical Installation Drawings and Chart 1.
Check power supply voltage and select motor voltage. Goulds ½ hp Jet pumps are factory pre-wired for 115 volts while ¾ hp and larger are pre-wired for 230 volts. Motors from ½ hp to 1½ hp can operate on either 115 or 230 volts. The 2 hp motors operate only on 230 volts. See Fig. 7.
Select a site where the pump and tank will not freeze. The pump must be within 4' of the tank to prevent switch chatter. There should be no filters or valves, other than a wide open gate valve, between the pump and tank. Fluid temperature must not exceed 140° F (60°C).
GENERAL INFORMATION - PIPING
GENERAL INFORMATION - PIPING
Always follow state and local plumbing codes. Goulds Water Technology does not sell or specify pipe types or materials, consult with your pipe supplier to determine the best pipe for your installation. Pipes can be threa­ded, glued, soldered, or clamped to available fittings and adapters. If using poly pipe with barbed connectors we suggest you double clamp all fittings to prevent air leaks. It is very important to eliminate high spots and dips in suction piping as they will trap air and make the system very hard to prime. Never route the piping up above and then down to the pump suction. Suction piping should be either straight from the well to the pump or should slope upward to the pump. Pumps do not “hold” prime, piping systems and check valves do. Go to the specific section for your system type.
SHALLOW WELL INSTALLATION - start here
SHALLOW WELL INSTALLATION
To prevent over pumping a low yield well you can throttle a jet pump using a ball valve in the suction line. You should install a compound pressure/vacuum gauge between the well and the valve. Do not throttle to more than 22" Hg (25' lift).
In areas where freezing occurs make the transition from vertical to horizontal below the frost line using a pitless adapter, consult with your plumbing supplier for pitless adapter information. In some areas they use a well seal and a 90° elbow.
We recommend not using filters on the suction side of a jet pump. Dirty filters increase the effective suction lift on the pump and can starve the pump of water. This will damage the impeller and diffuser which will affect performance.
Install Shallow Well Adapter On Convertible Pump Unpack the Goulds Water Technology “Shallow Well Adapter”. Insure that the nozzle is installed in the adap­ter. Screw the venturi (long black tube) into the adapter. Install the gasket and bolt the adapter to the front of the pump using the four bolts provided. Tighten the bolts evenly to insure proper sealing and alignment of the venturi to the impeller. Do not over tighten the bolts. See Chart 2.
Shallow Well Pump – jet is built-in, proceed to next step.
Attach Suction Piping To Pump Install a barbed adapter into the 1¼" pump suction if using poly pipe and double clamp the fitting.
OR
Thread a pipe nipple and union into the suction port to make a threaded pipe connection. Make sure the union is clean and well seated. Any air leak will ruin performance and the pump will not make pressure!
Discharge Piping
Install a tee or cross tee in the pump discharge. (They are not supplied with the pump!) Install a pipe plug or a pressure gauge into a reducer bushing in the top port of the tee. This will be used as the priming port.
Suction Piping
The suction pipe should be at least as large as the pump suction, typically 1¼". Use of smaller pipe increases friction loss and increases effec­tive suction lift. This will reduce flow and pres­sure. On offsets over 50' we recommend using pipe larger than the pump suction. This will reduce friction loss and improve performance.
Install a foot valve on the end of your drop pipe if the well is 2" or larger. Lower the drop pipe with foot valve into the well. It is best to keep it at least 5' off the bottom of a clean well. If you set it lower you increase the chan­ce of pulling debris into the screen or into the pump.
On sand points or driven wells you can install an in-line check valve near the well head or at the pump and use the well casing as the suction pipe. The closer the check valve is to the well the easier the system will prime.
4
Cross Tee - the discharge line to the home attaches to one port and the tank attaches to the other. This is called an Off-Line Tank installation.
Tee - you can use one line to supply the house with the tank tee installed off the line. This is called an On-Line Tank Installation and is most common.
Note: Goulds Water Technology HydroPro Water System tanks are shipped with a tank installation guide. Please refer to it for more detailed tank instructions.
Do not place valves or filters between the pump and tank, other than a fully open gate valve or “full port” ball valve. The most common ball valves are not full port! Most valves and filters will create excessive friction loss and cause “switch chatter”. Switch chatter is a rapid On­Off cycling of not only the pressure switch but also the motor. It will burn the points in the switch, the motor points, and cause motor damage if not corrected. If for
Hazardous pressure can cause personal injury or property damage.
WARNING
Hazardous pressure can cause personal injury or property damage.
WARNING
Hazardous pressure can cause personal injury or property damage.
WARNING
any reason you must have fittings or filters between the pump and tank and they cause switch chatter you should move the pressure switch to the tank cross tee. Go To “Install HydroPro Water Systems Tank” to Complete Shallow Well Installation.
DEEP WELL TWIN PIPE – start here
DEEP WELL TWIN PIPE
Twin Pipe Suction Piping
A twin pipe jet assembly is used in wells 4" and larger. Our 4" jet assemblies require a minimum 1¼" suction and 1" drive water pipe; 5" jets require a minimum 1½" suc­tion and 1¼" drive water pipe. Use of smaller piping will reduce performance in gpm and pressure. Offsets over 50' require larger pipes to reduce friction loss and to obtain published performance.
Install Twin Pipe Jet Assembly
Check to make sure the nozzle is installed in the jet assembly. Install the venturi tube in line with the nozzle. On 4" jets attach the 1¼" suc­tion and 1" pressure pipe to the jet assembly female threads. On 5" jets the pipes should be 1½" and 1¼". Install a foot valve on the male
thread bottom port on the jet assembly or on the end of a 34' tail pipe. The tail pipe prevents over pumping a low yield well so the pump will not break suction. See Tail Pipe in Technical Section.
Lower the jet assembly into the well. It should be set at least 5' below the static water level. Keep the jet a few feet off the well bottom to lessen the possibility of suck­ing debris into the jet. The connections at the well head can be either a pitless adapter or a well seal. Priming will be easier if you fill the pipes with water before attaching the pump.
Connect the suction and pressure pipes to the threaded connections on the face of the pump. This can be done using unions and threaded pipe nipples, or barbed con­nectors with poly pipe. Always double clamp barbed connectors. Make sure that the piping slopes upward to the pump and that no point is above the pump suction. On long offsets it is easier to prime the system if you fill the pipes with water before connecting the pipes to the pump. Go to Deep Well Discharge Piping.
DEEP WELL PACKER SYSTEM – start here
DEEP WELL PACKER SYSTEM
Packer Suction Piping
Packers use the area between the well casing
and the suction pipe as the drive water (pres-
sure) pipe. The 2" or 3" well casing must be
smooth and clean to insure a good seal with
the packer leathers or the system will leak and
not hold prime. The 2" packer requires 1¼"
threaded suction pipe and the 3" requires 1½". On 2" packers only: Use the Goulds Water Technology turned couplings part #64655 to connect the sections of 1¼" threaded pipe. This special diameter turned coupling increases the clearance between the 2" well I.D. and the O.D. of the coupling to allow the drive (pressure) water to easily pass the couplings. Failure to use them will have a negative impact on pump performance, both pressure and gpm will decrease. The pump may easily lose prime while pumping due to the restriction!
Using smaller than recommended pipe may reduce gpm output. The longer the pipe the worse the affect.
Install Packer Assembly
To ease installation soak the 2" or 3" packer assembly in warm water to make the leathers soft and pliable. DO NOT lubricate them with grease, oil, or petroleum jelly! The leathers must absorb water to seal the packer assem­bly against the well casing.
Check to make sure the nozzle is installed in the jet assembly. Install the venturi tube in line with the nozzle. Install a strainer (not supplied with packer assembly) on the bottom port of the packer assembly or on the end of a 34' tail pipe. The tail pipe prevents over pumping a low yield well so the pump will not break suction. Attach the packer assembly to the suction pipes using the Goulds Water Technology’ turned couplings to connect the sections. Insert the packer assembly into the well casing and push it down. Attach the other pipe sections as
you lower the jet into the well. See Tail Pipe in Technical Section.
Attach Suction Pipe To Packer Adapter
Packer systems always require a Packer Adapter at the well head. The adapter makes the transition from vertical to horizontal for horizontal pumps, and it connects verti­cal pump casings to the well casing and suction pipe. See the list of Packer Adapters/Pump Models to see which
one your pump system requires. See Chart 1 for a list of Packer Adapters/Pump Models.
After the jet assembly is inserted into the well, attach the Packer Adapter to the top of the suction pipe. Screw the top section of 1¼" male threaded suction pipe or a threaded adapter into the 1¼" NPT female threaded hole in the 2" packer adapter or a 1½" suction pipe into the 3" packer adapter.
Make sure that the O.D. of the well casing is free of dirt and burrs. With the gland bolts loosened the tapered seal ring on the packer adapter should slide over the well casing. After insuring that it is in place tighten the two gland nuts to compress the seal ring and seal it to the well casing O.D.
Install the pump by attaching it to the Packer Adapter using the bolts and gaskets provided. Vertical models use
studs and nuts for ease of assembly.
DEEP WELL DISCHARGE PIPING
DEEP WELL DISCHARGE PIPING
All deep well jet pumps require back pressu­re to operate the jet assembly. To insure we have the required back pressure or drive water pressure we must use a pressure control valve or some type of flow restrictor in the discharge line. The valve must be located between the
pump and the first discharge port. It is best to locate it as close to the pump as possible. Failure to install and adjust a pressure control valve will result in loss of prime during peak usage such as filling a washing machine, bathtub or using outside hose bibs.
All ½ hp pumps can use a simple gas cock or full port ball valve, such as our AV15.
5
All other horizontal deep well jet pumps, ¾ hp and
Hazardous pressure can cause personal injury or property damage.
WARNING
larger, should use an AV22KIT, or an AV22 and a JDW tubing kit. The AV22 has a tapping to which you connect the new, longer pressure switch tubing. This allows the pressure switch to read the pressure on the outboard side of the valve rather than in the pump casing. Remove the straight or elbow compression fitting from the pump casing. Use the pipe plug in the JDW or AV22KIT to plug the hole in the pump casing. Remove the fitting from the pressure switch. Cut the old tubing in half and slide the compression fittings off the old tubing. Note that the fitting will only slide in one direction. You can now reuse the elbow compression fitting with the new tubing at the pressure switch. Screw the new straight connector into the AV22 and attach the tubing from the switch to the AV22.
Vertical deep well pumps come with a built-in AV21 and only need to be adjusted.
installation guide in the carton, please refer to it for more detailed tank instructions. If you are using a tank from another manufacturer please contact that company for specific instructions on their tank.
Galvanized tanks are installed the same as pre-charged tanks except they require an Air Volume Control (AVC) to replenish air lost through absorption. The AVC re­quires connection to a vacuum port on the pump. The suction side of the AVC must have a minimum 3" vacuum for 15 seconds when the pump starts. Follow the instruc­tions provided with the air volume control.
Priming a Shallow Well System
Priming means filling the pump and suction pipe with water. Most shallow well jet pumps handle air well and will evacuate air from the suction line but it may take several minutes to prime depending on depth to water, and pipe size and length.
After the pump is primed and flowing water at a steady pressure you should open a few faucets and adjust the pressure control valve to the pressure listed in the chart. To increase pressure close the valve, AV15 or AV22, or turn the AV21 screw clockwise. See Chart 1.
AV15
AV21
AV22
ALL SYSTEMS
ALL SYSTEMS
Fig. 4
Install HydroPro Water Systems Tank
While the tank is empty check the pre-charge air pressure with a tire pressure gauge. The tank pre-charge should be set 2 psi lower than the pump cut-in (turn on) pressure. On Goulds Water Technology HydroPro Water Systems tanks the valve cap is the primary seal so be
sure to re-install the cap after checking air pressure. Avoid frequent air checking as you lose 1 – 2 psi every time you check. Goulds Water Technology jet pumps are all supplied with 30 – 50 psi standard pressure switch settings.
Locate the tank on a firm, level surface.
A pressure relief valve is recommended for all systems, and mandatory for systems producing over 100 psi. It should be rated less than 100 psi but greater than the system pressure near the tank.
Make the piping connection between the pump discharge and the tank. Complete the piping by connecting to the house plumbing.
Note: Goulds Water Technology only sells the HydroPro Water System tanks. They are all shipped with a tank
6
VENT THE PUMP FOR EASIER PRIMING!
It is easier to prime a pump if you allow all the air to escape from the pump and the pipes, the water cannot go in unless the air can escape!
Remove the pipe plug or pressure gauge bushing in the discharge tee to fill the pump with water. On shallow well pumps you should remove the 1⁄8" pipe plug located between the suction and discharge ports to allow air to escape as you fill the casing with water. The port will be located on either the top of the casing or the top of the shallow well adapter. Fill the pump and as much of the suction pipe as possible with water through the discharge port.
Replace the 1⁄8" pipe plug and discharge gauge/bushing. Open the faucet closest to the pump/tank a small amount to allow air to escape the system. Do not open it too much or the pump will expel too much water and you will have to reprime the pump casing. On jobs with long suction pipes you may have to add water to the pump casing several times to complete the priming process. Go to Power Motor.
Priming a Deep Well System
Priming a deep well system means filling the pump and the suction/pressure pipes with water. Deep well single stage and multi-stage pumps require a complete prime before starting. Filling the pipes with water before instal­ling the pump will make priming faster and easier.
VENT THE PUMP FOR EASIER PRIMING!
To insure a complete prime we recommend removing the angled 1⁄8" vent plug located just above the suction pipe on horizontal pumps. This will allow the air to easily escape as water enters. Our horizontal convertible deep well jets should be primed through a tee or the AV22 at the pump discharge. The tee is not supplied by Goulds Water Technology.
Our vertical deep well jet pumps have built-in pressure control valves. Priming is done through the pressure gauge port on the pressure control valve. Most verticals have a vent plug located on the side of the motor adapter that vents the seal cavity which is the high point inside the pump. Removing this vent plug will make priming much easier.
Power the Motor
STORAGE TANK
GATE
VALVE
CHECK VALVE
JET PUMP
HYDRO-
PRO
TANK
DANGER
Hazardous voltage can shock, burn or cause death.
DANGER
Hazardous voltage can shock, burn or cause death.
The electrical supply must be a separate branch circuit with a properly sized breaker or fuses. All wiring must conform to National (NEC), CSA, state, provincial, and local codes. Power supply voltage, phase and controls must match motor.
Attach the green or bare ground wire to either green ground screw in the switch. It makes no difference which Line terminal you attach the hot- L1 (usually Black) and neutral- N (usually white) 115 volt wires to on the switch. The same goes for a 230 volt hook-up, either wire can go on either Line terminal. Re-install the switch cover. NOTE: Motor voltage is NOT changed in the pressure switch. See Fig. 7 in Technical Data.
NEVER RUN A PUMP DRY, DAMAGE WILL RESULT, AND THE WARRANTY WILL BE VOIDED!
Check to insure that the motor is wired to match the incoming voltage. All motors have a sticker near the
ALWAYS DISCONNECT AND LOCK-OUT ALL ELECTRICAL POWER WHEN IN­STALLING OR WORKING ON PUMPS, MOTORS, OR SWITCHES. INSURE THE POWER SUPPLY BREAKER IS OFF OR THE DISCONNECT (WHERE USED) IS OFF.
pressure switch that identifies the pre-wired voltage. All ½ hp jet pumps are factory wired for 115 V, and ¾ hp
and larger are wired for 230V. The motor voltage must be changed inside the motor cover, not in the pressure switch. Make sure the breaker or disconnect is OFF before entering the motor cover. All motors have a wir-
ing diagram on the cover label and it is also found in this Remove the pressure switch cover. Attach the power supply wires, either 115 or 230 depending on the motor
manual. See Motor Wiring Diagram, Fig. 7, in Technical
Data. voltage, to the Line terminals of the pressure switch.
BOOSTER SYSTEMS
BOOSTER SYSTEMS
Use the basic instructions for either a Shallow Well or Convertible with Shallow Well Adapter. If a city water booster system please plumb per Fig. 5
If pumping from a cistern or water tank plumb per Fig. 6.
Use ow control or ball valve on suction to throttle pump. Must be sized, or set, to load motor below max. nameplate amps.
BALL
VALVE
UNION
UNION
GAUGE
UNION
WATER MAIN
PRESSURE
SWITCH
CHECK
VALVE
GATE
VALVE
RELIEF
VALVE
TO SIZE TANK PROPERLY – MATCH DRAWDOWN OF TANK TO CAPACITY OF PUMP.
MAIN POWER BOX
GATE
FUSE BOX
VALVE
OR
SWITCH
Fig. 6Fig. 5
SEASONAL SERVICE
SEASONAL SERVICE
It is necessary to drain the entire system where the pump, tank, and piping will be subjected to freezing. Vertical pumps have a drain plug located on the side of the pump casing near the bottom of the pump. Horizontal pumps may have two drain plugs, one on the casing (part where pipes attach) and another on the motor adapter. They are also located near the bottom of the pump. Multi-stage pumps also have 1 or 2 drain plugs and they may require you to tip the pump or blow compressed air in one hole to get all the water out of the stages.
7
CHART 1
RECOMMENDED DEEP WELL JET ASSEMBLIES AND CONTROL VALVE SETTINGS
RECOMMENDED DEEP WELL JET ASSEMBLIES AND CONTROL VALVE SETTINGS
TWIN PIPE SYSTEMS (see g. 2) PACKER SYSTEMS (see g. 3)
PUMP
ASSEMBLY DIAMETER SETTING (PSI) TO JET ASSEMBLY DIAMETER SETTING (PSI) TO JET ADAPTER
FT4-13 4" 30 30-40 FP2-13 2" 30 30-40 FT4-31 4" 30 30-60 FP2-31 2" 30 30-60 AWJ2 AV15 J5 FT4-08 4" 30 60-90 FP2-08 2" 30 60-80 or FT5-14 4½" 30 50-90 FP3-36 3" 30 30-70 — — — FP3-24 3" 30 50-80 FT4-14 4" 28 30-60 FP2-40 2" 30 30-60 AWJ2 FT4-34 4" 29 70-90 FP2-47 2" 32 60-90 AV22KIT J7 FT4-18 4" 30 90-110 — or FT5-47 4½" 28 30-70 FP3-53 3" 27 30-70 FT5-48 4½" 40 70-110 FP3-54 3" 30 70-110 FT4-44 4" 31 30-60 FP2-48 2" 35 30-60 FT4-43 4" 33 60-80 FP2-43 2" 36 60-100 J10 FT4-18 4" 35 80-110 — — FT5-49 4½" 30 30-80 FP3-55 3" 28 30-80 FT5-11 4½" 32 80-120 FP3-14 3" 32 80-120 FT5-12 4½" 35 30-70 FP3-16 3" 34 30-60
— — — FP3-21 3" 34 90-150 — — — FP3-24 3" 39 100-170 FT4-48 4" 37 30-70 FP2-51 30-70
FP3-40 3" 36 30-80 FP3-42 40 80-130 FT4-47 4" 40 30-70 FP2-50 30-60
FP3-40 3" 40 30-90 FP3-49 43 90-150 FT4-45 4" 62 30-90 FP2-49 62 30-90 FT4-30 4" 65 90-130 FP2-30 2" 65 90-130 AWD2 SJ15 & FT4-29 4" 67 130-190 FP2-29 67 130-180 HSJ15 FP3-47 62 30-100 FP3-46 3" 64 100-150 AWD3 FP3-34 66 150-210 FT4-45 4" 76 30-100 FP2-49 76 30-100 FT4-30 4" 78 100-150 FP2-30 2" 78 100-150 AWD2 SJ20 & FT4-29 4" 80 150-200 FP2-29 80 150-200 HSJ20 FP3-47 75 30-110 FP3-46 3" 78 110-170 AWD3 FP3-34 80 170-230
JET MIN. WELL CONTROL VALVE DEPTH JET WELL CONTROL VALVE DEPTH PACKER CONTROL VALVE
MODEL
AWCJ3
AWCJ3
AWJ2
AWCJ3
FT5-11 4½" 40 70-140 FP3-18 3" 34 60-90
J15
SJ07 &
SJ10 &
NOTE: Offset adapters are available. See “Fittings” section of your Goulds Water Technology Jet and Sub Catalog or consult your local distributor for information.
FT4-47 4" 40 70-90 FP2-50 2" 40 70-90 AWD2
FT4-06 4" 90-130 FP2-06 90-130
HSJ07
FT4-24 4" 43 70-110 FP2-07 2"
FT4-08 4" 110-150 FP2-08 110-150
HSJ10
60-110 AWD2
45
AWCJ3
AWD3
AWD3
RECOMMENDED
(see g. 4)
AV22KIT
AV22 and JDW
AV22KIT
AV22 and JDW
AV22KIT
AV22 and JDW
SJ - AV21 is built-in
HSJ - use AV22KIT
8
CHART 1 (continued)
RECOMMENDED DEEP WELL JET ASSEMBLIES AND CONTROL VALVE SETTINGS
RECOMMENDED DEEP WELL JET ASSEMBLIES AND CONTROL VALVE SETTINGS
TWIN PIPE SYSTEMS (see g. 2) PACKER SYSTEMS (see g. 3)
PUMP
JET MIN. WELL CONTROL VALVE DEPTH JET WELL CONTROL VALVE DEPTH PACKER CONTROL VALVE
MODEL
ASSEMBLY DIAMETER SETTING (PSI) TO JET ASSEMBLY DIAMETER SETTING (PSI) TO JET ADAPTER
FT3-09 3" 30 30-50 FP2-13 2" 30 30-50 FT4-13 4" 30 30-50 AV15 JRD5 FT4-31 4" 30 30-70 FP2-31 2" 30 30-60 AWJ2 or FT4-08 4" 30 60-90 FP2-08 2" 30 60-80 AV22KIT FT5-14 4½" 30 70-90 FT4-14 4" 27 30-60 FP2-40 2" 30 30-60 FT4-34 4" 29 60-90 FP2-47 2" 32 60-90 AWJ2 JRD7 FT4-18 4" 30 90-110 FT5-47 4½" 27 30-70 NA FT5-48 4½" 30 70-110 FT4-44 4" 31 30-60 FP2-48 2" 35 30-60 FT4-43 4" 33 60-80 FP2-43 2" 36 60-100 AWJ2 JRD10 FT4-18 4" 35 80-110 FT5-49 4½" 28 30-80 FT5-11 4½" 32 80-120 FT4-46 4"
FT4-08 4" 60-90 FP2-08 23 60-90
VJ05
30-60 FP3-42 3" 30-60 60-100 FP3-09 60-100 FT4-47 4" FT4-46 4" 60-90 FP2-47 2" 60-100 AWD2 VJ07 FT4-06 4" 40 90-110 FP2-09 34 100-120 FP3-40 3" 30-60 FP3-43 60-130 FT4-14 4" 34 30-90 FP2-48 30-60 FT4-09 4" 36 90-120 FP2-43 2" 36 60-100 AWD2 VJ10 FP2-08 100-120 FP3-40 3" 34 30-90 FP3-49 36 90-140
NOTE: Offset adapters are available. See “Fittings” section of your Goulds Water Technology Jet and Sub Catalog or consult your local distributor for information.
30-60 FP2-38 2" 30-60
23
30-60 FP2-50 30-60
34
NA
AWD2
AWD3
AWD3
AWD3
RECOMMENDED
(see g. 4)
AV22KIT
AV22 and JDW
AV22KIT
AV22 and JDW
AV21 is built-in
CHART 2
SHALLOW WELL JET ASSEMBLIES FOR CONVERTIBLE PUMPS
SHALLOW WELL JET ASSEMBLIES FOR CONVERTIBLE PUMPS
ORDER NO.
J5 FH5 (std.) AN017 AD3731 J5 FH5H (high pres.) AN019 AD3528 JRD5 FH5JRD AN018 AD3731 J7, JRD7 FH7 AN018 AD3536 J10, JRD10 FH10 AN018 AD3538 J15 FH15 AN022 AD3542 HSJ07N FHSJ07 AN012 AD3432 HSJ10N FHSJ10 AN012 AD3437 HSJ15N FHSJ15 AN012 AD3439 HSJ20N FHSJ20 AN012 AD3448
PUMP MODEL
SHALLOW WELL ASSEMBLY INCLUDES
NOZZLE VENTURI
9
TECHNICAL DATA
DANGER
Hazardous voltage can shock, burn or cause death.
DANGER
Hazardous voltage can shock, burn or cause death.
TECHNICAL DATA
WARNING: DISCONNECT POWER SOURCE BEFORE CHECKING. DO NOT MAKE ANY CHANGES WITH POWER ON.
VOLTAGE CHANGES ARE MADE INSIDE THE MOTOR COVER, NOT IN THE PRESSURE SWITCH.
VOLTAGE CHANGE PROCEDURE AND TERMINAL BOARD DESIGN
A.O. Smith jet pump motors have a voltage plug to facilitate simple voltage changes from 115V to 230V. All ½ HP motors are factory wired for 115V operation. If wired for 115V, operation at 230V will destroy the windings in a matter of seconds and will not be covered by warranty. Larger HP motors are factory wired at 230V.
Terminal Board Design:
• L1 has two (2) male terminals, one switch wire is attached to one terminal.
• L2 has two (2) male terminals, one switch wire is attached to one terminal and when set up for 115V operation the
voltage plug is connected to the other.
• “A” has 1 male terminal, the voltage plug is always connected to “A”.
Voltage Change: failure to follow these instructions may damage the windings
• 115V - Place the Black voltage plug on the open L2 male terminal and the “A” terminal.
• 230V - Place the Black voltage plug only on the “A” male terminal. The 2nd L2 male terminal will be open.
230V
115V
A
L2
L1
230V
115V
A
L2
L1
Fig. 7
A.O. SMITH / CENTURY MOTOR TERMINAL BOARD AND VOLTAGE CHANGE PLUG
Pumps are Pre-Wired by HP:
• ½ hp wired for 115 volts
• ¾ hp - 1½ hp and larger wired for 230 volts
• 2 hp is 230 volt only
A.O. SMITH / CENTURY MOTOR DATA
GWT Number Where Used A.O. Smith Number HP Volts Phase Service Factor Max. Load Amps Watts Circuit Breaker
J04853L J5(S), GB C48A93A06 ½ 115/230 1 1.6 10.8/5.4 968 25/15 J05853L J7(S), GB, GT07, (H)SJ07, HSC07 C48A94A06 ¾ 115/230 1 1.5 14.8/7.4 1336 30/15 J06853L J10(S), GB, GT10, (H)SJ10, HSC10 C48A95A06 1 115/230 1 1.4 16.2/8.1 1592 30/20 J07858L J15(S), GB, GT15, HSJ15, HSC15 C48C53A06 115/230 1 1.3 22.0/11.0 1950 40/20 ➀ J08854L HSJ20, GB, GT20, HSC20 K48A34A06 2 230 1 1.4 12.9 2100 25 J09853 XSH30, GT30 7-196427-20 3 230 1 1.15 13.3 3280 30 SFJ04860 JRS5, JRD5, JB05 C48C04A06 ½ 115/230 1 1.6 12.6/6.3 990 25/15 SFJ05860 JRS7, JRD7, JB07 C48C05A06 ¾ 115/230 1 1.5 14.8/7.4 1200 30/15 SFJ06860 JRS10, JRD10, JB10 C48C06A06 1 115/230 1 1.4 16.2/8.1 1400 30/20
Effective July, 1998, 230 V only.
10
TECHNICAL DATA
TECHNICAL DATA
USE OF TAILPIPE ON DEEP WELL JET PUMPS
If the capacity of a deep well jet pump exceeds the well production, well drawdown will allow your pump to break suction and lose prime. This can be overcome by using a 34' tailpipe between the jet assembly and the foot valve. Since the capacity of a pump falls off as the lift is increased your well inflow and pump output will equalize somewhere between the jet and foot valve. The drawing shows the percentage of rated capacity you will get at certain points. As in a normal situation the jet should be set 5' below the static water level.
DRIVE PIPE
SUCTION PIPE
JET ASSEMBLY
STATIC LEVEL
100%
10' PIPE 80%
CHECKING SUCTION LIFT ON A
SHALLOW WELL
A vacuum gauge indicates Total Suction Lift (vertical lift
+ friction loss) in inches of mercury (Hg.). One inch (1")
on the gauge = 1.13 feet of total suction lift (based on a
pump at sea level). Practical suction lift at sea level is 25'
or 22" Hg. Deduct 1 ft. for each 1000 ft. above sea level.
Install the compound vacuum/pressure gauge in the 1⁄8"
hole in the shallow well adapter or the 1⁄8" hole between
the suction and discharge pipes on a dedicated shallow
well pump. This is the same hole that is used to connect
an air volume control.
Interpreting the gauge readings:
High Vacuum (22" or more)
• Suction pipe buried in mud
• Foot valve or check valve stuck closed
• Suction lift exceeds lift capability of pump
Low Vacuum or 0 vacuum
• Suction pipe not submerged
• Suction leak (check joints and especially unions)
Gauge needle fluctuates rapidly
• Gaseous well
• Air leak in suction line
• Well producing less than pump capacity (throttle a
ball valve in suction line do not exceed 22" Hg.) to reduce pump capacity
TAIL PIPE 34 FT. WILL PREVENT BREAKING SUCTION
Fig. 8
15' PIPE 70%
20' PIPE 57%
25' PIPE 40%
28' PIPE 25%
29' PIPE 17%
33.9' MAXIMUM DRAW DOWN 0%
Vacuum
Gauge
22.6’
Vertical Lift
Plus Friction
Fig. 9
A reading of 20" on a vacuum gauge placed on the suc-
tion side of the pump would tell you that you have a
vacuum or suction lift of 22.6 ft.
20" x 1.13' = 22.6 ft.
11
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