Xylem IM096 User Manual [en, es, fr]

INSTRUCTION MANUAL
IM096
4" Submersible Pumps
INSTALLATION, OPERATION AND MAINTENANCE MANUAL
Owner’s Information
Owner’s Information
Table of Contents
Table of Contents
Pump Model #:
Pump Serial #:
Motor Model #:
Motor Serial #:
Dealer:
Dealer Telephone:
Purchase Date:
Installation Date:
Volts:
Amps:
SUBJECT PAGE
Safety Instructions ................... 3 & 4
3.0 Wire Sizing, Splicing and
4.0 Wiring the Controls and
5.0 Starting the Pump ....................12
6.0 Paperwork and IOM ...............12
CentriPro 4" 1 Ph Motor Data ......13
Single Phase Wire Sizing Charts ....14
PumpSaver Schematics ..................14
Three Phase Motor Data ............... 15
Three Phase Motor
Electrical Data ...........................16
Three Phase Motor
Wire Chart ................................17
Resistance and Generator Data .....18
Wiring Diagrams ................. 19 & 20
Three Phase Starters ...................... 21
Troubleshooting ............................. 22
Limited Warranty .......................... 66
2
WARNING
WARNING
WARNING
SAFETY INSTRUCTIONS
WARNING
WARNING
TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MAJOR PROPERTY DAMAGE, READ AND FOLLOW ALL SAFETY INSTRUCTIONS IN MANUAL AND ON PUMP.
THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION AND OPERATION OF THIS UNIT AND MUST BE KEPT WITH THE PUMP.
This is a SAFETY ALERT SYMBOL. When you see this symbol on the pump or in the manual, look for one of the following signal words and be alert to the potential for personal injury or property damage.
DANGER
WARNING
CAUTION
Warns of hazards that WILL cause serious personal injury, death or major property damage.
Warns of hazards that CAN cause serious personal injury, death or major property damage.
Warns of hazards that CAN cause personal injury or property damage.
NOTICE: INDICATES SPECIAL INSTRUCTIONS WHICH ARE VERY IMPORTANT AND MUST BE FOLLOWED.
THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS PRIOR TO PERFORMING ANY WORK ON THIS PUMP.
MAINTAIN ALL SAFETY DECALS.
Important notice: Read safety instructions before proceeding with any wiring
All electrical work must be performed by a qualified
technician. Always follow the National Electrical Code (NEC), or the Canadian Electrical Code, as well as all local, state and provincial codes. Code questions should be directed to your local electrical inspector. Failure to follow electrical codes and OSHA safety standards may result in personal injury or equipment damage. Failure to follow manufacturer’s installation instructions may result in electrical shock, fire hazard, personal injury or death, damaged equipment, provide unsatisfactory performance, and may void manufacturer’s warranty.
Standard units are not designed for use in swimming pools,
open bodies of water, hazardous liquids, or where flammable gases exist. Well must be vented per local codes. See specific pump catalog bulletins or pump nameplate for all agency Listings.
Disconnect and lockout electrical power before installing or
servicing any electrical equipment. Many pumps are equipped with automatic thermal overload protection which may allow an overheated pump to restart unexpectedly.
Never over pressurize the tank, piping or system to a pressure
higher than the tank's maximum pressure rating. This will damage the tank, voids the warranty and may create a serious hazard.
Protect tanks from excessive moisture and spray as it will cause
the tank to rust and may create a hazard. See tank warning labels and IOM for more information.
3
CAUTION
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
DANGER
WARNING
CAUTION
SAFETY INSTRUCTIONS (continued)
CAUTION
CAUTION
Do not lift, carry or hang pump by the electrical cables. Damage to the electrical cables can cause shock, burns or death.
Use only stranded copper wire to pump/motor and ground. The ground wire must be at least as large as the power supply wires. Wires should be color coded for ease of maintenance and troubleshooting.
Install wire and ground according to the National Electrical Code (NEC), or the Canadian Electrical Code, as well as all local, state and provincial codes.
Install an all leg disconnect switch where required by code.
The electrical supply voltage and phase must match all equip­ment requirements. Incorrect voltage or phase can cause fire, motor and control damage, and voids the warranty.
All splices must be waterproof. If using splice kits follow manufacturer’s instructions.
Select the correct type and NEMA grade junction box for the application and location. The junction box must insure dry, safe wiring connections.
All motors require a minimum 5' submergence for proper refill check valve operation.
Failure to permanently ground the pump, motor and controls before connecting to power can cause shock, burns or death.
All three phase (3Ø) controls for submersible pumps must provide Class 10, quick-trip, overload protection.
4" motors 2 HP require a minimum flow rate of .25 ft/sec. or 7.62 cm/sec. past the motor for proper motor cooling. The following are the minimum flows in GPM per well diameter required for cooling: 1.2 GPM/4", 7 GPM/5", 13 GPM/6", 20 GPM/7", 30 GPM/8" or 50 GPM in a 10" well.
Pumps 2 HP installed in large tanks should be installed in a flow inducer sleeve to create the needed cooling flow or veloc­ity past the motor.
This pump has been evaluated for use with Water Only.
PUMP PROTECTION
We recommend using SymCom’s PumpSaver to protect the system from low water, rapid cycling, high/low voltage, dead heading/flow restriction and overcurrent.
4
INSTALLATION CHECK LIST
• Enter the pump and motor information and other requested data on the front
of this manual.
• Inspect all components for shipping damage, report damage to the distributor
immediately.
• Verify that motor HP and pump HP match.
• Match power supply voltage and phase to motor and control specications.
• Select a dry, shaded location in which to mount the controls.
• Make all underwater and underground splices with waterproof splice
connections.
• Hold the pump at the discharge head when installing threaded pipe or an
adapter fitting as most pumps have left hand threads which will be loosened if you hold the pump anyplace except the discharge head.
• Check all plumbing connections to insure they are tight and sealed with
Teflon tape.
• Verify that the pipe pressure rating is higher than pump shut-off pressure.
• Install a pressure relief valve on any system capable of creating over 75 PSI.
The system pressure cannot exceed the tank's maximum pressure rating.
• Locating the tank and controls in an area protected from rain, spray and
other environmental factors may prolong their useful life. Especially in areas with acid rain and saline water.
• Locate the pressure switch within 4' of the pressure tank to prevent switch
chatter.
• Adjust tank pre-charge to 2 PSI below the system cut-in pressure setting, ex.
28 on a 30/50 system.
• Set the pump 10' above the well bottom to keep above sediment and debris.
• Insure that main power is disconnected, turned OFF, before wiring any com-
ponents.
• Wiring should be performed only by qualied technicians.
• Wiring and Grounding must be in compliance with national and local codes.
• Restrict the ow with a ball or globe valve, 1/3 open, before starting pump
for first time.
• Open a faucet or discharge valve on start-up to keep dirty water from enter­ing the tank.
• Turn main breaker or disconnect ON.
• Run through several on/off cycles to verify proper switch operation.
• Check amps and enter the data on the front of this manual.
• Leave the manual with the owner or at the job site.
5
1.0 TYPICAL INSTALLATIONS
1.0 TYPICAL INSTALLATIONS
CAPTIVE AIR TANK INSTALLATION
NOTICE: TANK PRE-CHARGE PRESSURE CHANGES MUST BE MADE USING THE AIR VALVE ON TOP OF THE TANK.
To House Piping
Disconnect Switch
Shut-off Valve
Union
Pressure Switch
Pressure Relief Valve
Drain Tap
Tank Tee
Check Valve
Pitless Adapter
Check Valve
Protected Power Supply
Frost Level
On installations with a pitless adapter the top check valve should be below the pitless, not at the tank, as the discharge line should be pressurized back to the pitless.
On installations with well seals or well pits it is allowable to locate the top check valve near the tank.
Figure 1
GALVANIZED TANK INSTALLATION
Disconnect Switch
Control Box
Protected Power Supply
Pressure Gauge
To House Piping
Shut-off Valve
Union
Drain Tap
Pressure Relief Valve
Air Escape Control
Pressure Switch
Pitless Adapter
Drain and Y Fitting
Line Check Valve with Snifter
Approximate Drain Fitting Setting
Union
Distance Drain and “Y” Tank Capacity Fitting Below the Line Check
42 gallon (159 L) 7 feet (2.1m) 82 gallon (310 L) 10 feet (3m) 120 gallon (454 L) 15 feet (4.6m) 220 gallon (833 L) 15 feet (4.6m) 315 gallon (1192 L) 20 feet (6.1m)
Figure 2
525 gallon (1981 L) 20 feet (6.1m)
6
DANGER
2.0 PIPING
2.0 PIPING
Notice: Most 4" submersibles have left-hand discharge head threads, hold the pump only at the “discharge head” when installing fittings or threaded pipe.
CAUTION
2.1 General
The pump discharge piping should be sized for
Hazardous pressure can cause personal injury or property damage.
efficient pump operation. Use the Friction Loss
Tables to calculate total dynamic head using different pipe sizes. As a rule of thumb, use 1" for up to 10 gpm, 1¼" for up to 30 gpm, 1½" for up to 45 gpm, and 2" for up to 80 gpm. In the case of long pipe runs it is best to increase pipe size.
Some pumps are capable of very high discharge pressures, please select pipe accordingly. Consult with your pipe supplier to determine the best type of pipe for each installation.
2.2 Pressure Tank, Pressure Switch and Pressure Relief Valve
Do not install tank where it will be subjected to spray from irrigation systems. Exposure to such spray could result in corrosion of the tank, eventually leading to an explosion which can cause property damage, serious personal injury or death.
and pressure relief valve. The tank should be located in an area where a leak will not damage property.
The pressure switch should be located at the tank cross tee and never more than 4' from the tank. Locating the switch more than 4' from the tank will cause switch chatter.
Do not install valves, filters, or high loss fittings between the switch and the tank(s) as switch chatter may result. As an example, a 1¼" spring check valve has friction loss equal to 12' of pipe, placing the valve between
Select a dry location in which the ambient temper­ature is always above 34º F (1º C) in which to install the tank, pressure switch,
the pressure switch and the pressure tank is the same as moving the pres­sure switch 12' away from the tank. It will create switch chatter.
On multiple tank installations the switch should be as close to the cen­ter of the tanks as possible. Multiple tank installations should have a mani­fold pipe at least 1½ times the size of the supply pipe from the pump. This will reduce the Friction Head in the manifold and reduce the possibility of switch chatter.
Pressure relief valves are required on any system that is capable of producing 100 psi or 230' TDH. If blow-off may damage property, connect a drain line to the pressure relief valve and run it to a suitable drain.
2.3 Adjusting Tank Pre-Charge
Insure that the tank is empty of water. Use a high quality pressure gauge to check the tank pre-charge pressure. The pressure should be 2 psi below the pump cut-in pressure. As an example, a 30-50 psi system would use a tank pre-charge of 28 psi.
2.4 Discharge Pipe
Note: Most discharge heads are
threaded into the casing with left­hand threads. Hold the pump only at the discharge head when installing fittings. Failure to hold the discharge head will loosen it and pump damage will result on start-up.
If your pipe requires an adapter we strongly recommend using stain­less steel. Galvanized fittings or pipe should never be connected directly to a stainless steel discharge head as galvanic corrosion may occur. Plastic or brass pumps can use any material for this connection. Barb type connectors should always be double clamped.
7
The pump discharge head has a loop for attaching a safety cable. The use of a safety cable is recommended when using poly pipe as the pipe stretches when under pressure and filled with water.
2.5 Installing Pump in Well
If using a torque arrestor, install it per the manufacturer’s installation instructions. Consult the seller for information on torque arrestors and for installation instructions.
Connect the discharge pipe to the discharge head or adapter. Barb style connectors should be double clamped. Install the pump into the well using a pitless adapter or similar device at the wellhead. Consult the fitting manufacturer or pitless supplier for specific installation instructions.
Using waterproof electrical tape, fasten the wires to the drop pipe at 10' intervals. Pump suppliers also sell clip-on style wire connectors that attach to the drop pipe.
2.6 Special Piping For Galvanized Tank
Systems
When using a galvanized tank install an AV11 Drain & Y fitting in the well and a check valve with snifter valve at the tank. This will add air to the tank and prevent water logging the tank. Use an AA4 Air Escape on the tank to allow excess air to escape. The distance between the AV11 and check valve with snifter valve determines the amount of air intro­duced on each cycle. See the table for recommended settings. See Figure 2 in Sec 1.0.
Gaseous wells should use galvanized or glass lined steel tanks with AA4 air escapes to vent off excess air and prevent “spurting” at the faucets.
Methane and other explosive or dangerous gases require special water treatment for safe removal. Consult a water treatment specialist to address these issues.
Installations with top feeding wells should use flow sleeves on the pump.
2.7 Check Valves
Our pumps use four different styles of check valves. We recommend check valves as they prevent back-spinning the pump and motor which will cause premature bearing wear. Check valves also prevent water hammer and upthrust damage. Check valves should be installed every 200' in the vertical discharge pipe. See notes 1 & 2 on Figure 1 for other check valve place­ment recommendations.
If you wish to disable a check valve for a drain back system, you should use other means to prevent water hammer and upthrust damage:
Built-in stainless steel valves have a
flat which is easily drilled through using an electric drill and a ¼" or
3
⁄8" drill bit to disable the valve.
Poppet style check valves which are threaded in from the top of
the discharge head can be easily removed using a ½" nut driver or deep socket. The hex hub is visible and accessible from the top.
Internal Flomatic™ design plastic poppet style valves must be
removed from inside which requires pump disassembly.
Built-in plastic poppet style valves with a stem through the top may
be removed from discharge head by pulling on the stem with pliers.
8
WARNING
Hazardous voltage can shock, burn or cause death.
3.0 WIRE
3.0 WIRE
SIZING,
SIZING,
SPLICING and
SPLICING and
POWER SUPPLY
POWER SUPPLY
Always follow the National Electric Code (N.E.C.), Canadian Electrical Code, and any state, provincial, or local codes. We suggest using only copper wire. Size wire from the charts found in the Technical Data section of this manual, MAID manual, or an N.E.C. (National Electric Code) code book. If discrepancies exist the N.E.C. book takes precedence over a manufacturer’s recommendations.
3.1 Splicing Wire to Motor Leads
When the drop cable must be spliced or connected to the motor lead, it is necessary that the splice be water­tight. The splice can be done with heat shrink kits or waterproof tape.
A. Heat Shrink Splice Instructions
To use a typical heat shrink kit: strip ½" from the motor wires and drop cable wires; it is best to stagger the splices. Place the heat shrink tubes on the wires. Place the crimps on the wires and crimp the ends. Slide the heat shrink tubes over the crimps and heat from the center outward. The sealant and adhesive will ooze out the ends when the tube shrinks. The tube, crimps, sealant, and adhesive create a very strong, watertight seal.
B. Taped Splice Instructions
A) Strip individual conductor of insulation only as far as necessary to provide room for a stake type connector. Tubular
connectors of the staked type are preferred. If connector O.D. is not as large as cable insulation, build-up with rubber electrical tape.
B) Tape individual joints with rubber electrical tape, using two layers; the first extending two inches beyond each end of the conductor insulation end, the second layer two inches beyond the ends of the first layer. Wrap tightly, eliminating air spaces as much as possible.
C) Tape over the rubber electrical tape with #33 Scotch electrical tape, or equivalent, using two layers as in step "B" and making each layer overlap the end of the preceding layer by at least two inches.
In the case of a cable with three conductors encased in a single outer sheath, tape individual conductors as described, staggering joints.
Total thickness of tape should be no less than the thickness of the conduc­tor insulation.
WARNING
Hazardous voltage can shock, burn or cause death.
4.0 WIRING
4.0 WIRING
THE
THE
CONTROLS and
CONTROLS and
SWITCH
SWITCH
4.1 Mounting the Motor Control Box
Single phase 3-wire control boxes meet U.L. requirements for Type 3R enclosures. They are suitable for vertical mounting in indoor and out­door locations. They will operate at temperatures between 14ºF (-10ºC) and 122ºF (50ºC). Select a shaded, dry place to mount the box. Insure that there is enough clearance for the cover to be removed.
9
4.2 Verify Voltage and Turn Supply Power Off
Insure that your motor voltage and power supply voltage are the same.
Place the circuit breaker or discon­nect switch in the OFF position to prevent accidentally starting the pump before you are ready.
Three-phase starter coils are very voltage sensitive; always verify actual supply voltage with a voltmeter.
High or low voltage, greater than ±10%, will damage motors and controls and is not covered under warranty.
4.3 Connecting Motor Leads to Motor Control Box, Pressure Switch or Starter
WARNING
Hazardous voltage can shock, burn or cause death.
connecting the pressure switch line leads to the power supply. Follow all local and national codes. Use a disconnect where required by code.
A. Three-Wire Single Phase Motor
Connect the color coded motor leads to the motor control box terminals
- Y (yellow), R (red), and B (black); and the Green or bare wire to the green ground screw.
Connect wires between the Load terminals on the pressure switch and control box terminals L1 and L2. Run a ground wire between the switch ground and the control box ground. See Figure 4 or 5.
B. Two-Wire Single Phase Motor
Connect the black motor leads to the Load terminals on the pressure switch and the green or bare ground wire to the green ground screw. CentriPro
Caution Do not power the unit or run the pump until all electrical and plumbing connections are completed. Verify that the disconnect or breaker is OFF before
2-wire motors will not work with Franklin Electric PumpTec. Use a PumpSaver. See Figure 3.
C. Three phase motors
Connect the motor leads to T1, T2, and T3 on the 3 phase starter. Con­nect the ground wire to the ground screw in the starter box. Follow starter manufacturers instructions for connecting pressure switch or see Figure 6.
4.4 Connect To
Power Supply
WARNING
Hazardous voltage can shock, burn or cause death.
Three phase - make the connections between L1, L2, L3, and ground on the starter to the disconnect switch and then to the circuit breaker panel.
Three phase installations must be checked for motor rotation and phase unbalance. To reverse motor rotation, switch (reverse) any two leads. See the instructions for check­ing three phase unbalance in section
4.6. Failure to check phase unbalance
can cause premature motor failure and nuisance overload tripping. If using a generator, see Technical Data for generators.
Complete the wiring by making the connection from the single phase pres­sure switch Line terminals to the circuit breaker panel or disconnect where used.
4.5 Three Phase Overload
Protection
Use only Class 10, quick-trip over­load protection on three-phase submersible motors. See Definite Purpose Starters in this manual.
Call the pump manufacturer’s Customer Service group for selection assistance.
10
4.6 Three Phase Power Unbalance
A full three phase supply consist­ing of three individual transformers or one three phase transformer is recommended. “Open” delta or wye connections using only two trans­formers can be used, but are more likely to cause poor performance, overload tripping or early motor failure due to current unbalance.
Check the current in each of the three motor leads and calculate the current unbalance as explained below.
If the current unbalance is 2% or less, leave the leads as connected.
If the current unbalance is more than 2%, current readings should be checked on each leg using each of the three possible hook-ups. Roll the motor leads across the starter in the same direction to prevent motor reversal.
To calculate percent of current unbalance:
A. Add the three line amp values
together.
B. Divide the sum by three, yield-
ing average current.
C. Pick the amp value which is
furthest from the average current (either high or low).
D. Determine the difference
between this amp value (furthest from average) and the average.
E. Divide the difference by the
average. Multiply the result by 100 to determine percent of unbalance.
Current unbalance should not exceed 5%. If the unbalance cannot be cor­rected by rolling leads, the source of the unbalance must be located and corrected. If, on the three possible hookups, the leg farthest from the average stays on the same power lead, most of the unbalance is coming from the power source.
Contact your local power company to resolve the imbalance.
Hookup 1 Hookup 2 Hookup 3 Starter Terminals L1 L2 L3 L1 L2 L3 L1 L2 L3
Motor Leads R B Y Y R B B Y R T3 T1 T2 T2 T3 T1 T1 T2 T3
Example:
T3-R = 51 amps T2-Y = 50 amps T1-B = 50 amps T1-B = 46 amps T3-R = 48 amps T2-Y = 49 amps T2-Y = 53 amps T1-B = 52 amps T3-R = 51 amps Total = 150 amps Total = 150 amps Total = 150 amps ÷ 3 = 50 amps ÷ 3 = 50 amps ÷ 3 = 50 amps – 46 = 4 amps – 48 = 2 amps – 49 = 1 amps 4 ÷ 50 = .08 or 8% 2 ÷ 50 = .04 or 4% 1 ÷ 50 = .02 or 2%
11
5.0 STARTING
5.0 STARTING
THE PUMP
THE PUMP
CAUTION
5.1 Install a Valve and Run the Pump To Clear the Water
Hazardous pressure can cause personal injury or property damage.
with the valve 1⁄3 open, pump the well until the water begins to run clear. Open the valve slowly to check flow and when the water runs clear turn the pump Power Off.
Remove the ball or globe valve and connect the pump discharge to the house plumbing, pressure tank and switch. Turn Power On. Run a few cycles through the tank to rinse it out and to verify proper pump and switch operation. Use this time to check all fittings for leaks.
CAUTION: If the well has a high static level, please see next section for important pump protection information.
CAUTION
On a new well - Install a ball or globe valve on the pump discharge line and
5.2 Throttling A High Static
Level Well To
Hazardous pressure can cause personal injury or property damage.
pump to operate off the curve to the right or outside the “Recommended Range” shown on the pump curve. We recommend using a “Dole” flow restrictor or throttling with a ball valve to prevent upthrust damage to
Prevent Upthrust
Any well with a high static water level may allow the
the pump and motor. The maximum flow must be restricted to be within the pumps recommended operating range. If you use a ball valve, set it, remove the handle, tape the handle to the pipe, and tag the valve with a note saying, “Do not open this valve or pump may be damaged”. The easiest way to “set” the flow is to fill a 5 gallon bucket and time how long it takes to produce 5 gallons. Calcu­late the flow in gpm based on this value. As the water level drops in the well the flow will be reduced due to increased head and the valve will not interfere with performance.
6.0 PAPERWORK
6.0 PAPERWORK
and IOM
and IOM
Please give this filled-in IOM and your business card to the owner. A sticker with your name and phone number on the tank or control box is a great sales tool for future business!
We now provide an extra pump label which you can affix to the IOM, put on a 3-wire control box or locate near the tank and pressure switch for future pump identification.
12
GENERATION II – 2-WIRE, 4" SINGLE PHASE ELECTRICAL DATA, 60 HERTZ, 3450 RPM
Full Load Service Factor
CentriPro
Type
Order No.
M05421 0.5 0.37 115 1.6 7.9 910 9.8 1120 28 1.4-2.0 H
M05422 0.5 0.37 230 1.6 4.0 845 4.7 1050 16 6.1-7.2 J
2-
Wire
M07422 0.75 0.55 230 1.5 5.0 1130 6.2 1400 18 5.9-6.9 F
(PSC)
M10422 1.0 0.75 230 1.4 6.7 1500 8.1 1800 24 4.2-5.2 F
M15422 1.5 1.1 230 1.3 9.0 2000 10.4 2350 43 1.8-2.4 H
HP KW Volts SF Amps Watts Amps Watts
Locked
Rotor Amps
Winding
Resis-
tance
GENERATION II – 3-WIRE, 4" SINGLE PHASE ELECTRICAL DATA, 60 HERTZ, 3450 RPM
Rotor Amps
Winding
Resistance
Main
Start
(B-Y)
(R-Y)
1.0-
2.5-
1.4
3.1
5.1-
12.4-
6.1
13.7
2.6-
10.4-
3.3
11.7
2.0-
9.3-
2.6
10.4
1.0-
2.5-
1.4
3.1
5.1-
12.4-
6.1
13.7
2.6-
10.4-
3.3
11.7
2.0-
9.3-
2.6
10.4
1.6-
10.8-
2.2
12.0
1.1-
2.0-
1.4
2.5
.62-
1.36-
.76
1.66
Full Load Service Factor
Order
Type
3-
Wire
with Q.D. Cap.
Start
Box
3-
Wire
with
CSCR
(CR)
or
Mag-
netic
Contac-
tor
(MC)
Control
Box
¹ A CSCR control box with a CR suffix can be replaced by a Magnetic Contactor model ending in MC.
HP KW Volts SF Amps Watts Amps Watts
No.
1.6
Y – 8.8 B – 8.8 R – 0
Y – 5.3 B – 5.3 R – 0
Y – 6.6 B – 6.6 R – 0
Y – 8.1 B – 8.1 R – 0
Y – 4.2 B – 4.1 R – 1.8
Y – 4.8 B – 4.4 R – 2.5
Y – 6.1 B – 5.2 R – 2.7
Y – 9.1 B – 8.2 R – 1.2
Y – 9.9 B – 9.1 R – 2.6
Y – 14.3 B – 12.0 R – 5.7
Y – 24.0 B – 19.1 R – 10.2
M05411 0.5 0.37 115 1.6
M05412 0.5 0.37
M07412 0.75 0.55 1.5
M10412 1.0 0.75 1.4
M05412 0.5 0.37 1.6
M07412 0.75 0.55 1.5
230
M10412 1.0 0.75 1.4
M15412 1.5 1.1 1.3
M20412 2 1.5 1.25
M30412 3 2.2 1.15
M50412 5 3.7 1.15
675
740
970
1215
715
940
1165
1660
2170
3170
5300
Y – 10.9 B – 10.9 R – 0
Y – 6.1 B – 6.1 R – 0
Y – 7.8 B – 7.8 R – 0
Y – 9.4 B – 9.4 R – 0
Y – 4.8 B – 4.3 R – 1.8
Y – 6.0 B – 4.9 R – 2.3
Y – 7.3 B – 5.8 R – 2.6
Y – 10.9 B – 9.4 R – 1.1
Y – 12.2 B – 11.7 R – 2.6
Y – 16.5 B – 13.9 R – 5.6
Y – 27.0 B – 22.0 R – 10.0
Locked
980 44
1050 21
1350 32
1620 41
960 21
1270 32
1540 41
2130 49
2660 49
3620 76
6030 101
KVA
Code
Required
Control
1
Box
CB05411
CB05412
CB07412
CB10412
CB05412CR
CB07412CR
CB10412CR
CB15412CR
or
CB15412MC
CB20412CR
or
CB20412MC
CB30412CR
or
CB30412MC
CB50412CR
or
CB50412MC
13
GENERATION II, 2-WIRE MOTORS, RECOMMENDED LEAD LENGTHS
Released for Sale in November/December 2011
CentriPro Motor Lead Lengths - 2 Wire Motors, 1Ø, 4" Motors
Based on Service Factor Amps, 30º C Ambient and 5% Voltage Drop
Motor Rating 60º C and 75º C Insulation - AWG Copper Wire Size
Volts HP kW FLA SFA 14 12 10 8 6 4 2 1/0 2/0 3/0 4/0
115 ½ 0.37 7.9 9.8 112 178 284 449 699 1114 1769 2814 3550 4481 5646
½ 0.37 4.0 4.7 466 742 1183 1874 2915 4648 7379 11733
¾ 0.55 5.0 6.2 353 562 897 1420 2210 3523 5594 8895 11222
230
1 0.75 6.7 8.1 271 430 686 1087 1692 2697 4281 6808 8590 10843
1½ 1.1 9.0 10.4 211 335 535 847 1318 2100 3335 5303 6690 8445
GENERATION II, 3-WIRE, 4" 1Ø, RECOMMENDED WIRE LENGTHS
CentriPro 3-Wire Motors – Recommended Motor Lead Lengths
Based on Service Factor Amps, 30º C Ambient and 5% Voltage Drop
Motor Rating 60º C and 75º C Insulation - AWG Copper Wire Size
Volts HP kW FLA SFA 14 12 10 8 6 4 2 1/0 2/0 3/0 4/0
115 ½ 0.37 8.8 10.9 101 160 255 404 629 1002 1591 2530 3192 4029 5076
½ 0.37 5.3 6.1 359 571 912 1444 2246 3581 5685 9040 - - -
¾ 0.55 6.6 7.8 281 447 713 1129 1757 2800 4446 7070 8920 - -
1 0.75 8.1 9.4 233 371 592 937 1458 2324 3689 5867 7402 - -
230
1½ 1.1 9.1 10.9 201 320 510 808 1257 2004 3182 5059 6383 - -
2 1.5 9.9 12.2 180 286 456 722 1123 1790 2843 4520 5703 - -
3 2.2 14.3 16.5 133 211 337 534 830 1324 2102 3342 4217 5323 -
5 3.7 24 27 - - 206 326 507 809 1284 2042 2577 3253 -
PUMPSAVER 235
PUMPSAVER 235
GND L2 L1
FUSED DISCONNECT OR CIRCUIT BREAKER
L1
L2
PRESSURE SWITCH
OR
OTHER CONTROL
L1 CT1 CT2 L2 IN L2 OUT
CT
L1SW L2 YEL BLK RED
DELUXE CONTROL BOX
14
TO PUMP
PUMP
PUMP
MOTOR
PUMPSAVER 111 / 233
PUMPSAVER 111 / 233
L1 L2
GND
FUSED DISCONNECT OR CIRCUIT BREAKER
L1
L2
PRESSURE SWITCH OR OTHER
GND
PRESSURE SWITCH MAY BE INSTALLED AHEAD OF THE PUMPSAVER WHEN RAPID CYCLE PROTECTION IS NOT REQUIRED
CONTROL
PUMPSAVER
L1INL1
L1
L2
GND
L1
L1
TO MOTOR OR CONTROL BOX
111 / 233
OUTL2IN OUT
PRESSURE SWITCH OR OTHER CONTROL
L2
GND
L2
GND
L2
CENTRIPRO THREE PHASE, 4", MOTOR DATA
EFFICIENCY, THRUST RATING, FUSE/CIRCUIT BREAKER, KVA CODES
Efficiency %
Thrust
Model
M05430 0.5 M07430 0.75 69 74 R 15 15 10 15 10 15 M10430 1 66 70 M 15 20 10 10 10 15 M15430 1.5 72 74 L 20 25 10 15 15 20 M20430 2 74 75 M30430 3 77 77 K 35 40 20 25 30 35 M50430 5 76 76 M75430 7.5 74 74 J 80 90 50 60 70 80 M05432 0.5 M07432 0.75 66 71 R 6 15 6 10 6 10 M10432 1 69 72 M 10 15 6 10 10 15 M15432 1.5 75 76 K 15 20 10 15 15 20 M20432 2 75 75 M30432 3 77 77 J 25 35 15 20 25 30 M50432 5 76 76 M75432 7.5 75 75 J 70 80 45 50 60 70 M05434 0.5 M07434 0.75 69 73 R 3 10 6 6 3 6 M10434 1 65 69 M 6 10 3 6 6 10 M15434 1.5 72 73 K 10 10 6 6 6 10 M20434 2 74 75 M30434 3 76 77 J 15 20 10 10 15 15 M50434 5 77 77 M75434 7.5 76 76 L 40 50 25 30 30 35
M100434 10 79 80 K 45 60 25 35 35 45
M15437 1.5 M20437 2 78 78 M30437 3 78 78 J 10 15 10 10 10 15 M50437 5 74 75 M75437 7.5 77 77 J 25 35 20 20 25 30
HP Volts F.L. S.F.
#
200
230
460
575
62 68
61 68
61 68
73 74 700 # J 6 10 3 6 6 10
Rat-
ing
700 #
900 #
1500 #
700 #
900 #
1500 #
700 #
900 #
1500 #
900 #
1500 #
Standard
Fuse
KVA
Meets
Code
NEC
Value
based
based
FLA
R 10 15 6 10 10 10
K 25 30 15 20 20 25
J 60 70 35 40 50 60
R 6 10 6 6 6 10
K 15 25 15 15 20 20
J 45 60 30 35 40 45
R 3 6 3 3 3 6
L 15 15 6 10 10 10
J 25 30 15 20 15 25
M 10 10 6 6 10 10
M 20 25 15 15 20 20
Max.
SFA
DE-TD Fuse
Meets
NEC
based
FLA
Max.
Value
based
SFA
Circuit
Breaker
Meets
NEC
based
FLA
Max. Value based
SFA
15
THREE PHASE, 4" MOTOR DATA
THREE PHASE 4" MOTOR DATA
Electrical Data, 60 Hz, 3450 RPM
Electrical Data, 60 Hz, 3450 RPM
Full Load Service Factor Model # HP kW Volts SF Amps Watts Amps Watts
M05430 0.5 0.37 1.6 2.9 600 3.4 870 22 4.1-5.2 M07430 0.75 0.55 1.5 3.8 812 4.5 1140 32 2.6-3.0 M10430 1 0.75 1.4 4.6 1150 5.5 1500 29 3.4-3.9 M15430 1.5 1.1 M20430 2 1.5 1.25 7.5 2015 8.8 2490 51 1.4-2.0 M30430 3 2.2 1.15 10.9 2890 12.0 3290 71 0.9-1.3 M50430 5 3.7 1.15 18.3 4850 20.2 5515 113 0.4-0.8 M75430 7.5 5.5 1.15 27.0 7600 30.0 8800 165 0.5-0.6 M05432 0.5 0.37 1.6 2.4 610 2.9 880 17.3 5.7-7.2 M07432 0.75 0.55 1.5 3.3 850 3.9 1185 27 3.3-4.3 M10432 1 0.75 1.4 4.0 1090 4.7 1450 26.1 4.1-5.1 M15432 1.5 1.1 M20432 2 1.5 1.25 6.5 1990 7.6 2450 44 1.8-2.4 M30432 3 2.2 1.15 9.2 2880 10.1 3280 58.9 1.3-1.7 M50432 5 3.7 1.15 15.7 4925 17.5 5650 93 .85-1.25 M75432 7.5 5.5 1.15 24 7480 26.4 8570 140 .55-.85 M05434 0.5 0.37 1.6 1.3 610 1.5 875 9 23.6-26.1 M07434 0.75 0.55 1.5 1.7 820 2.0 1140 14 14.4-16.2 M10434 1 0.75 1.4 2.2 1145 2.5 1505 13 17.8-18.8 M15434 1.5 1.1 1.3 2.8 1560 3.2 1980 16.3 12.3-13.1 M20434 2 1.5 460 1.25 3.3 2018 3.8 2470 23 8.0-8.67 M30434 3 2.2 1.15 4.8 2920 5.3 3320 30 5.9-6.5 M50434 5 3.7 1.15 7.6 4810 8.5 5530 48 3.58-4.00 M75434 7.5 5.5 1.15 12.2 7400 13.5 8560 87 1.9-2.3 M100434 10 7.5 1.15 15.6 9600 17.2 11000 110 1.8-2.2 M15437 1.5 1.1 1.3 2.0 1520 2.4 1950 11.5 19.8-20.6 M20437 2 1.5 1.25 2.7 1610 3.3 2400 21 9.4-9.7 M30437 3 2.2 575 1.15 3.7 2850 4.1 3240 21.1 9.4-9.7 M50437 5 3.7 1.15 7.0 5080 7.6 5750 55 3.6-4.2
M75437 7.5 5.5 1.15 9.1 7260 10.0 8310 55 3.6-4.2
1.3 6.3 1560 7.2 1950 40 1.9-2.5
200
1.3 5.2 1490 6.1 1930 32.4 2.8-3.4
230
Locked
Rotor Amps Resistance
Line - Line
16
THREE PHASE, 4" MOTOR WIRE CHART
THREE PHASE 4" MOTOR WIRE CHART
Motor Lead Lengths – 3-Phase Motors –
Based on Service Factor Amps, 30º C Ambient and 5% Voltage Drop
Motor Rating 60º C and 75º C Insulation - AWG Copper Wire Size Volts HP kW FLA SFA 14 12 10 8 6 4 3 2 1 1/0 2/0 3/0 4/0
.5 .37 3.8 2.9 657 1045 1667 2641 4109 .75 .55 3.8 4.5 423 674 1074 1702 2648 1 .75 4.6 5.5 346 551 879 1392 2166 3454 4342
1.5 1.1 6.3 7.2 265 421 672 1064 1655 2638 3317
200
2 1.5 7.5 8.8 217 344 549 870 1354 2158 2714 3427 4317 5449 3 2.2 10.9 12.0 159 253 403 638 993 1583 1990 2513 3166 3996 5 3.7 18.3 20.2 94 150 239 379 590 940 1182 1493 1881 2374 2995 3781 4764
7.5 5.5 27.0 30.0 64 101 161 255 397 633 796 1005 1266 1598 2017 2546 3207 .5 .37 2.4 2.9 756 1202 1917 3037 4725 7532 9469 .75 .55 3.3 3.9 562 894 1426 2258 3513 5601 7041 8892 1 .75 4 4.7 466 742 1183 1874 2915 4648 5843 7379
1.5 1.1 5.2 6.1 359 571 912 1444 2246 3581 4502 5685 7162 9040
230
2 1.5 6.5 7.6 288 459 732 1159 1803 2874 3613 4563 5748 7256 9155 3 2.2 9.2 10.1 217 345 551 872 1357 2163 2719 3434 4326 5460 6889 8696 10956 5 3.7 15.7 17.5 318 503 783 1248 1569 1982 2496 3151 3976 5019 6323
7.5 5.5 24 26.4 334 519 827 1040 1314 1655 2089 2635 3327 4192 .5 .37 1.3 1.5 2922 4648 7414 .75 .55 1.7 2.0 2191 3486 5560 8806 1 .75 2.2 2.5 1753 2789 4448 7045
1.5 1.1 2.8 3.2 1370 2179 3475 5504 460 2 1.5 3.3 3.8 1153 1835 2926 4635 7212 3 2.2 4.8 5.3 827 1315 2098 3323 5171 5 3.7 7.6 8.5 516 820 1308 2072 3224 5140
7.5 5.5 12.2 13.5 325 516 824 1305 2030 3236 4068 5138 6472 10 7.5
1.5 1.1 2.0 2.4 2283 3631 5792 2 1.5 2.7 3.3 1660 2641 4212 6671 575 3 2.2 3.7 4.1 1336 2126 3390 5370 5 3.7 7.0 7.6 721 1147 1829 2897 4507
7.5 5.5 9.1 10.0 548 871 1390 2202 3426
17
Technical Data
CAUTION
Technical Data
MOTOR INSULATION RESISTANCE READINGS
Normal Ohm/Megohm readings, ALL motors, between all leads and ground
To perform insulation resistance test, open breaker and disconnect all leads from QD control box or pressure switch.
Connect one ohmmeter lead to any motor lead and one to metal drop pipe or a good ground. R x 100K Scale
Condition of Motor and Leads OHM Value Megohm Value
New motor, without power cable 20,000,000 (or more) 20.0 Used motor, which can be reinstalled in well 10,000,000 (or more) 10.0
Motor in well – Readings are power cable plus motor
New motor 2,000,000 (or more) 2.0 Motor in reasonably good condition 500,000 to 2,000,000 0.5 – 2.0 Motor which may be damaged or have
damaged power cable 20,000 to 500,000 0.02 – 0.5 Do not pull motor for these reasons
Motor definitely damaged or with damaged power cable 10,000 to 20,000 0.01 – 0.02 Pull motor and repair
Failed motor or power cable Pull motor and repair
Generator Operation
Generator Operation
WARNING
FAILURE TO USE A MANUAL OR AUTOMATIC
Less than 10,000 0 – 0.01
TRANSFER SWITCH WHEN GENERATOR IS USED AS STANDBY OR BACKUP CAN CAUSE SHOCK, BURNS OR DEATH. FOLLOW THE GENERATOR MANUFACTURER’S
Hazardous voltage can shock, burn or cause death.
INSTRUCTIONS CAREFULLY. TWO WIRE DATA IS ONLY FOR PSC TYPE MOTORS, SPLIT PHASE 2 WIRE SHOULD BE 50% LARGER THAN 3 WIRE GENERATOR RATING.
Minimum Generator Rating Externally Regulated Internally Regulated Motor HP KW KVA KW KVA
.5 2.5 3.1 1.8 2.2
2 Wire
.75 3.5 4.4 2.5 3.1
1 5 6.3 3.2 4
PSC Only
1.5 6 7.5 4 5 .5 2 2.5 1.5 1.9 .75 3 3.8 2 2.5 1 4 5 2.5 3.2
1.5 5 6.3 3 3.8 3 Wire
2 7.5 9.4 4 5
1Ø or 3Ø
3 10 12.5 5 6.3 5 15 18.8 7.5 9.4
7.5 20 25 10 12.5
10 30 37.5 15 18.8
18
Wiring Diagrams — Esquemas de conexión —
Wiring Diagrams — Esquemas de conexión —
Schémas de câblage
Schémas de câblage
Incoming Supply from Fuse Box or
L1 L2
Circuit Breaker (1)
Disconnect Switch (2)
(4)
1. Suministro de entrada de la caja de fusibles o del cortacircuitos
2. Interruptor de desconexión
3. Línea
4. Carga
(3)
NOTE: PumpSaver
Two Wire – Direct Connected to
Bifilar – conectado directamente al
interruptor por caída de presión
Moteur à deux fils – connecté
directement au pressostat
Figure (Figura) 3
Incoming Supply from Fuse Box or
L1 L2
R Y Blk
Red
(8)
(9)
L1 L2
Circuit Breaker (1)
Disconnect Switch (2)
(3)
Three Wire Control Box
Black
Yellow
(10)
Three Wire – Direct Connected to Pressure
Trifilar – conectado directamente al interruptor
Moteur à trois fils – connecté directement
por caída de presión
Line
Load
Load
Line
Pressure Switch
(4)
Line
Load
Load
Line
NOTE: PumpSaver (6)
(7)
Switch
au prossostat
Pressure Switch (5)
(6)
Pressure Switch
5. Interruptor por caída de presión
6. NOTA: PumpSaver
7. Caja de control trifilar
8. Rojo
9. Amarillo
10. Negro
1. Courant d’entrée provenant de la boîte à fusibles ou du disjoncteur
2.
Sectionneur
3.
Ligne
4.
Charge
5.
Pressostat
6.
Protection PumpSaver
(5)
7.
Boîte de commande à trois fils
8.
Rouge
9.
Jaune
10.
Noir
Figure (Figura) 4
19
Wiring Diagrams — Esquemas de conexión —
Wiring Diagrams — Esquemas de conexión —
Schémas de câblage
Schémas de câblage
Incoming Supply from Fuse Box or
L1 L2
T1 T2
L1 L2
Circuit Breaker (1)
Disconnect Switch (2)
(3)
Magnetic Contactor (6)
Three Wire Control Box (7)
L1 L2
R Y Blk
(4)
Line
Load
Load
Line
Pressure Switch (5)
1. Suministro de entrada de la caja de fusibles o del cortacircuitos
2. Interruptor de desconexión
3. Línea
4. Carga
5. Interruptor por caída de presión
6. Contactador magnético
7. Caja de control trifilar
8. Rojo
Red
Yellow
(8)
(9)
(10)
Incoming Supply from Fuse Box or
L1 L2 L3
T1 T2 T3
20
Black
Three Wire – Connected through
Magnetic Contactor
Trifilar – conectado a través del
contactador magnético
Moteur à trois fils – relié au pressostat par un
contacteur magnétique
Figure (Figura) 5
Circuit Breaker (1)
(3)
Disconnect Switch (2)
3
Heaters (11)
Ambient Compensated Magnetic Starter with Quick-Trip Heaters (12) or ESP100 Class 10 overloads
Three Phase Connections
Tres conexiones de fase
Circuit triphasé
Line
Pressure Switch
Figure (Figura) 6
(4)
Load
Load
Line
(5)
9. Amarillo
10. Negro
11. Calentadores
12. Arrancador magnético con compensación ambiental con calentadores de disparo rápido
1. Courant d’entrée provenant de la boîte à fusibles ou du disjoncteur
2. Sectionneur
3. Ligne
4. Charge
5. Pressostat
6. Contacteur magnétique
7. Boîte de commande à trois fils
8. Rouge
9. Jaune
10. Noir
11. Dispositifs de protection contre la surcharge (DPS)
12. Démarreur magnétique compensé (température ambiante) avec DPS à déclenchement rapide rapide ou limiteurs de surcharge ESP100 de classe 10
DEFINITE PURPOSE THREE PHASE STARTERS WITH ADJUSTABLE OVERLOADS
CentriPro Order No.
DP25D2 A27CGC25BA2P4 DP25E2 A27CGC25BA004 E 2.4-4 DP25F2 A27CGC25BA006 F 4-6 DP25G2 A27CGC25BA010 G 6-10 DP25H2 A27CGC25BA016 H 10-16 DP25J2 A27CGC25BA024 J 16-24 DP25C4 A27CGC25CA1P6 DP25D4 A27CGC25CA2P4 D 1.6-2.4 DP25E4 A27CGC25CA004 E 2.4-4 DP25F4 A27CGC25CA006 F 4-6 DP25G4 A27CGC25CA010 G 6-10 DP25H4 A27CGC25CA016 H 10-16 DP25J4 A27CGC25CA024 J 16-24 DP25E5 A27CGC25DA004 DP25F5 A27CGC25DA006 F 4-6 DP25G5 A27CGC25DA010 G 6-10 DP25H5 A27CGC25DA016 H 10-16
DP30L2 A27CGE30BA010
DP30M2 A27CGE30BA016 M 10-16
DP30N2 A27CGE30BA024 N 16-24 DP30P2 A27CGE30BA040 P 24-40
DP30L4 A27CGE30CA010
DP30M4 A27CGE30CA016 M 10-16
DP30N4 A27CGE30CA024 N 16-24 DP30P4 A27CGE30CA040 P 24-40
DP30L5 A27CGE30DA010
DP30M5 A27CGE30DA016 M 10-16
DP30N5 A27CGE30DA024 N 16-24 DP30P5 A27CGE30DA040 P 24-40 DP30R5 A27CGE30DA057 R 40-57
DP40L2 A27CGE40BA010
DP40M2 A27CGE40BA016 M 10-16
DP40N2 A27CGE40BA024 N 16-24 DP40P2 A27CGE40BA040 P 24-40
DP40L4 A27CGE40CA010
DP40M4 A27CGE40CA016 M 10-16
DP40N4 A27CGE40CA024 N 16-24 DP40P4 A27CGE40CA040 P 24-40
DP40L5 A27CGE40DA010
DP40M5 A27CGE40DA016 M 10-16
DP40N5 A27CGE40DA024 N 16-24 DP40P5 A27CGE40DA040 P 24-40
Eaton Reference
Number
Maximum
Amps
25 208-230
25 460
25 575
30 208-230
30 460
30 575
40 208-230
40 460
40 575
Supply
Voltage
O.L.
Overload
Relay
D 1.6-2.4
C 1-1.6
E 2.4-4
L 6-10
L 6-10
L 6-10
L 6-10
L 6-10
L 6-10
Range
Maximum
LRA
150 .5 - 5
125 .5 - 10
100 1.5 - 10
180 1.5 - 7.5
150 5 - 20
120 5 - 15
240 1.5 - 10
200 5 - 20
160 5 - 20
Typical HP
Range
21
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