Whirlpool IQ 150 A, IQ 150 W, IQ 200 A, IQ 200 W, IQ 400 A INSTRUCTION FOR USE

ICE FLAKERS

Range

TABLE OF CONTENTS

Introduction

Warnings.......................................................................................................................................	3
Description....................................................................................................................................	3
Operating Principle........................................................................................................................	4

Specifications

Installation diagrams for inlet/outlet tubes and dimensions.............................................................	8
Consumption data, weights, crated dimensions and volumes.........................................................	8
Technical data...............................................................................................................................	8
Model IQ 135 + S60 “Compact” ..........................................................................................	8
Model IQ 150/200/400/550 ..................................................................................................	9
Model IQ 1100...................................................................................................................	10
Production Tables .......................................................................................................................	11
About Ice Production ...................................................................................................................	12

Delivery & Unpacking

Packing.......................................................................................................................................	13
Machine body..............................................................................................................................	14
Rating plate and serial number ....................................................................................................	14

Installation

Recommended placement of unit ................................................................................................	15
Water and drainage.....................................................................................................................	15
Connecting unit to water source (water-cooled units) ...................................................................	16
Connecting unit to drain...............................................................................................................	16
Electrical connections..................................................................................................................	16
Assembling the dispersion cone ..................................................................................................	16

Operation

	Preliminary checks ......................................................................................................................	17
	Starting up...................................................................................................................................	17
	Inspection and adjustment of water level in the trough .................................................................	18
	Cross check ................................................................................................................................	18
	Adjustments
	Expansion valve .........................................................................................................................	18
	Water level ..................................................................................................................................	19
	Pressure-controlled valve on cooling water circuit .......................................................................	20
	Fan pressostat (air-cooled models)..............................................................................................	20
	High pressure safety pressostat..................................................................................................	21
	Start-up timer ..............................................................................................................................	21
	Safety elements	21
	Inspection/replacement..................................................................................................................................................procedures
	Lower bearing .............................................................................................................................	22
	Speed reducer (gearbox).............................................................................................................	22
	Upper flange ...............................................................................................................................	23
	Upper bearing (depending on model)...........................................................................................	24
	Maintenance and cleaning instructions
	Maintenance table.......................................................................................................................	25
	Water condenser.........................................................................................................................	26
	Air condenser ..............................................................................................................................	26
	Evaporator/ water trough..................................................................................................................................
	26
	Cleaning the water inlet filters..........................................................................................................................
	27

Checking for water leaks..................................................................................................................................

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Ice Queen 550. Installation instructions28

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Troubleshooting ................................................................................................................................

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INTRODUCTION

Thank you for choosing ITV's ICE QUEEN flaker.

You have purchased one of the most reliable ice-making products on the market today. Carefully read the instructions contained in this manual since they provide important information relative to safety during installation, use, and maintenance.

WARNINGS

This appliance should be installed by approved Technical Service Personnel. This plug should be accessible at all times.

To reduce the risk of electrical shock, ALWAYS disconnect the machine BEFORE cleaning or maintaining the equipment. Do not attempt to install, service, or modify this machine. Improper use by other than specially trained technicians is extremely dangerous and may result in a fire or electric shock.

This machine should not be placed outdoors or exposed to rain. Connect to drinking water mains.

This appliance is not intended for use by young children or infirm persons without supervision. Young children should be supervised to ensure that they do not play with the appliance.

IMPORTANT!

• DO NOT ATTEMPT TO SERVICE THIS MACHINE AS IT IS DANGEROUS AND COULD CAUSE SEVERE DAMAGE TO THE UNIT.

•SERVICE SHOULD ONLY BE CARRIED OUT BY TRAINED, QUALIFIED PERSONNEL.

•WE STRONGLY RECOMMEND USING ONLY ORIGINAL REPLACEMENT PARTS AVAILABLE FROM AN AUTHORIZED DISTRIBUTOR.

•WASTE AND OTHER MATERIAL SHOULD BE DISPOSED OF ACCORDING TO LOCAL REGULATIONS AND PROCEDURES FOR WASTE DISPOSAL.

•CLEANING AND MAINTENANCE ARE NOT COVERED BY THE WARRANTY.

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DESCRIPTION

Main Features of the Machine

§18/8 stainless steel housing

§Powerful speed reducer (24Kg./m. @ 7 rpm.)

§Copper evaporator on precision bored tubing (HB 50)

§Durable stainless steel auger with resilient coating

§Ice drops out of the bottom of unit

§Speed reducer in top part of the unit

§Ecological refrigerant R404a

OPERATING PRINCIPLE

Water enters water trough via a float valve which provides a constant head of water. Through a hole in the bottom of the trough, water flows into the bottom of the evaporator and floods it to the same height as in the water trough. Water freezes upon contact with evaporator wall, and is scraped off as ice by the vertical, rotating auger. Ice is carried upward until it passes through discharge flap and falls into bin. When bin is full, automatic shut-off sensor (micro-switch on discharge flap) switches off machine.

IMPORTANT!

If unit is placed on top of a cold room, and/or ice has to fall a long distance from unit, a MECHANICAL ICE LEVEL SENSOR should be installed. To prevent ice from compressing in cold storage, we recommend transferring ice through a plastic tube (80-100 mm diameter) attached to its lower end the DISPERSION CONE which is PROVIDED WITH THE MACHINE in all models.

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IQ monofásica esquema eléctrico - wiring diagram

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IQ-400-550 / R404A/ trifásica esquema eléctrico - wiring diagram

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SPECIFICATIONS

Model: ICE QUEEN 135 S60

5 0 0

Ice discharge slot

Water trough overflow

Height increases by 80 mm when feet are fitted

1 3 6 9

Rating Plate

Serial number Cooling water drain (water-cooled models) Electrical connection Water inlet

Ice bin drain

	MODEL		ICE BIN			COOLING				WATER					NET		DIMENSIONS			GROSS			VOLUME
			STORAGE			WATER				CONSUMPTION				WEIGHT			(CRATED)			WEIGHT			(M3)
			CAPACITY		CONSUMPTION										(KG)			X*Y*Z			(KG)
			(KG)			(L/Hour)				(L/Hour)
	IQ 135 A		60									5.5			70		615x650x146			85			0.58
																		5
	IQ 135 W		60		40							5.5			68		615x650x146			83			0.58
																		5
	MODEL		REFRIGERANT				HIGH PRESURE							LOW			TOTAL		FUSE		COMPRESSO				TOTAL
			CHARGE										PRESURE				AMPS		RATING		R POWER				POWER
						MINIMUM				MAXIMUM			AVERAGE				(2)				(1)				(2)
			(gr)			Kg/cm	Psi			Kg/cm		Psi	Kg/cm		Psi		(A)		(A)		(W)					(W)
						2				2			2
	IQ 135 A		500			16	228			17		242	2.5		35		4.2		16		360				650
	IQ 135 W		360			16	228			17		242	2.5		35		4.2		16		360				650

(1)Data obtained at room temperature 20°C, water introduced at 15°C; water quality = 500ppm

(2)Maximum consumption obtained at room temperature = 43°C, according to UNE climate classification, Class T (TROPICALISED).

NOTE: Expansion controlled by capillary.

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Model: ICE QUEEN 150 / 200 / 400 / 550

																																																																																		Rating Plate
																																																																																		Serial number
																																																																																		Cooling water drain
																																																																																		(water-cooled models)
																																																																																	Ice discharge slot
																																																																																		Electrical connection
																																																																																	Water trough overflow
																																																																																		Water inlet
				MODEL																				X					Y		Z					A					B						C						D
	IQ 150 A/W																			515							550				500			50					80							207				85
	IQ 200 A/W																			515							550				575			70					92							207				85
	IQ 400 A/W																			675							550				660			70					92							227				89
	IQ 550 A/W																			675							550				800			70					92							227				89
				MODEL																						COOLING												WATER												NET WEIGHT																					DIMENSIONS									GROSS		VOLUME
																										WATER								CONSUMPTION																				(KG)																			(CRATED)							WEIGHT		(M3)
																								CONSUMPTION																																																				X*Y*Z				(KG)
																										(L/Hour)											(L/Hour)
				IQ 150 A																																	5.6												45																				580x630x560											55		0.20
				IQ 150 W																						40											5.6												43																				580x630x560											53		0.20
				IQ 200 A																																	8.5												52																				580x630x645											60		0.23
				IQ 200 W																						60											8.5												50																				580x630x645											58		0.23
				IQ 400 A																																	16												85																				740x630x730											94		0.33
				IQ 400 W																						114											16												80																				740x630x730											589		0.33
				IQ 550 A																																	25												95																				740x630x865											115		0.39
				IQ 550 W																						177											25												93																				740x630x865											113		0.39

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