Toshiba RAS-24UAH-ES, RAS-24UKP-ES, RAS-24UKHP-ES, RAS-18UAH-ES, RAS-18UKHP-ES SERVICE MANUAL

4 (1)

FILE NO. SVM-01006

SERVICE MANUAL

AIR-CONDITIONER

SPLIT WALL TYPE

RAS-24UKHP-ES / RAS-24UAH-ES RAS-24UKP-ES / RAS-24UA-ES RAS-18UKHP-ES / RAS-18UAH-ES RAS-18UKP-ES / RAS-18UA-ES

18 Class

24 Class

CONTENT

1.SPECIFICATIONS

2.CONSTRUCTION VIEWS

2-1 Indoor Unit

2-2 Outdoor Unit (RAS-24UAH-ES,24UA-ES) 2-3 Outdoor Unit (RAS-18UAH-ES, 18UA-ES)

3.WIRING DIAGRAM

3-1 RAS-24UKHP-ES/24UAH-ES 3-2 RAS-24UKP-ES/24UA-ES 3-3 RAS-18UKHP-ES/18UAH-ES 3-4 RAS-18UKP-ES/18UA-ES

4.SPECIFICATION OF ELECTRICAL PARTS

4-1 Indoor Unit (RAS-24UKHP-ES,18UKHP-ES) 4-2 Outdoor Unit (RAS-24UAH-ES)

4-3 Outdoor Unit (RAS-18UAH-ES)

4-4 Indoor Unit (RAS-24UKP-ES, 18UKP-ES) 4-5 Outdoor Unit (RAS-24UA-ES)

4-6 Outdoor Unit (RAS-18UA-ES)

5.REFRIGERATION CYCLE DIAGRAM

5-1 RAS-24UKHP-ES/24UAH-ES 5-2 RAS-24UKP-ES/24UA-ES 5-3 RAS-18UKHP-ES/18UAH-ES 5-4 RAS-18UKP-ES/18UA-ES

6.CONTROL BLOCK DIAGRAM

6-1 RAS-24UKHP-ES, 18UKHP-ES 6-2 RAS-24UKP-ES, 18UKP-ES

7.OPERATION DESCRIPTION

7-1 Outline of Air Conditioner Control

7-2 Description of Operation Circuit

7-3 ECO Mode

7-4 Hi POWER Mode

7-5 High-Temperature Limit Control

7-6 Low-Temperature Limt Control

7-7 Defrosting Operation

7-8 Auto Restart Function

7-9 Filter Check Lamp

– 1 –

TCTC Service Manual 18/24UKHP-ES (EN) File No. SVM-01006

8.INSTALLATION PROCEDURE

8-1 Safety Cautions

8-2 Installation Diagram of Indoor and Outdoor Units 8-3 Installation

8-4 Indoor Unit

8-5 Outdoor Unit

8-6 Others

9.TROUBLESHOOTING CHART

9-1 Troubleshooting Procedure

9-2 Basic Check Items

9-3 Primary Judgement

9-4 Self-Diagnosis by Remote Control (Check Code) 9-5 How to Diagnose Faulty Part

9-6 Troubleshooting for Indoor Unit

9-7 Troubleshooting for Wiring (Interconnect cable and Serial Signal Wire) 9-8 Troubleshooting for P.C. Board

9-9 Troubleshooting for Remote Control

10. PART REPLACEMENT

10-1 Indoor Unit

10-2 Outdoor Unit (RAS-24UAH-ES, 24UA-ES)

10-3 Outdoor Unit (RAS-18UAH-ES, 18UA-ES)

11. EXPLODED VIEWS AND PARTS LIST

11-1 Indoor Unit (1)

11-2 Indoor Unit (2)

11-3 Outdoor Unit

This air conditioner is charged with HFC (R-410A) that does not deplete the Ozone layer.

This air conditioner requires special service tools for the refrigerant R-410A.

– 2 –

TCTC Service Manual 18/24UKHP-ES (EN) File No. SVM-01006

1. SPECIFICATIONS

ITEM

MODEL

RAS-24UKHP-ES/24UAH-ES

RAS-24UKP-ES/24UA-ES

RAS-18UKHP-ES/18UAH-ES

RAS-18UKP-ES/18UA-ES

 

Cooling

Heating

Cooling

Cooling

Heating

Cooling

 

Capacity

kW

220V

240V

220V 240V

220V

240V

220V 240V

220V

240V

220V

240V

6.30

6.30

6.80

6.90

6.40

6.45

5.00

5.05

5.45

5.55

5.05

5.10

 

Phase

 

 

 

 

 

 

 

 

 

 

 

Power source

V

 

 

 

 

 

220-240

 

 

 

 

 

 

Hz

 

 

 

 

 

 

50

 

 

 

 

 

Power consumption

kW

2430

2510

2430 2530

2360

2440

1850 1900

1750

1830

1820

1870

Power factor

%

96

92

96

92

96

92

98

97

98

97

98

97

 

 

220V

240V

220V 240V

220V

240V

220V 240V

220V 240V

220V

240V

Running current

A

0.3/

0.3/

0.3/

0.3/

0.3/10.9

0.3/10.8

0.2/

0.2/

0.2/

0.2/

0.2/8.2

0.2/7.8

Indoor / Outdoor

11.2

11.1

11.2

11.2

8.4

8.0

7.9

7.7

 

 

 

 

Starting current

A

 

 

 

54

 

 

 

 

 

47

 

 

Moisture removal

lit/h

 

2.5

 

 

2.7

 

2.0

 

2.0

 

Indoor (H/M/L)

dB

 

 

 

45/41/37

 

 

 

 

42/39/35

 

Noise

 

56-57

57-58

 

56-57

51-52

52-53

51-52

 

Outdoor (220-240V) dB

 

 

Name of refrigerant

 

 

 

 

 

R410A

 

 

 

 

 

Refrigerant

kg

 

 

 

1.6

 

 

 

1.3

 

1.2

 

Rated amount

 

 

 

 

 

 

 

 

Refrigerant control

 

 

 

 

 

 

 

 

 

Capillary tube

 

 

 

 

 

 

 

 

Gas side size

mm

 

 

 

 

 

 

 

 

Ø 12.7

 

 

 

 

 

 

 

 

 

Connection type

 

 

 

 

 

 

 

 

Flare connection

 

 

 

 

 

 

 

 

Liquid side size

mm

 

 

 

 

 

 

 

 

Ø 6.35

 

 

 

 

 

 

 

Interconnection

Connection type

 

 

 

 

 

 

 

 

Flare connection

 

 

 

 

 

 

pipe

Maximum lenght

m

15*1

 

 

 

15*1

 

 

 

15*1

 

 

 

15*1

 

 

(One way)

25*2

 

 

 

25*2

 

20*2

 

 

 

20*2

 

 

 

 

 

 

 

 

 

 

 

 

Maximum height difference

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

m

10

 

 

 

10

 

8

 

 

 

 

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INDOOR UNIT

 

 

RAS-24UKHP-ES

 

RAS-24UKP-ES

 

RAS-18UKHP-ES

 

RAS-18UKP-ES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Height

mm

 

 

 

 

 

 

 

 

298

 

 

 

 

 

 

 

Dimensions

Width

mm

 

 

 

 

 

 

 

 

998

 

 

 

 

 

 

 

 

 

Depth

mm

 

 

 

 

 

 

 

 

208

 

 

 

 

 

 

 

Net weight

 

kg

 

 

 

 

 

 

 

 

12

 

 

 

 

 

 

 

Evaporator type

 

 

 

 

 

 

 

 

 

Finned tube

 

 

 

 

 

 

Indoor fan type

 

 

 

 

 

 

 

 

 

Cross flow fan

 

 

 

 

 

 

 

 

High fan

m3/h

950

950

 

 

950

 

750

800

 

 

750

Air volume

Medium fan

m3/h

750

800

 

 

750

 

650

700

 

 

650

 

 

Low fan

m3/h

600

650

 

 

600

 

530

570

 

 

530

Fan motor output

 

W

 

 

 

 

 

 

 

 

30

 

 

 

 

 

 

 

Air filter

 

 

 

 

 

 

 

Honeycomb woven filter with PP frame

 

 

 

OUTDOOR UNIT

 

 

RAS-24UAH-ES

 

RAS-24UA-ES

 

RAS-18UAH-ES

 

RAS-18UA-ES

 

 

Height

mm

690

 

 

 

690

 

538

 

 

 

538

Dimensions

Width

mm

880

 

 

 

880

 

830

 

 

 

830

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Depth

mm

310

 

 

 

310

 

300

 

 

 

300

Net weight

 

kg

67

 

 

 

64

 

51

 

 

 

50

Condenser type

 

 

 

 

 

 

 

 

 

Finned tube

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Outdoor fan type

 

 

 

 

 

 

 

 

 

Propeller fan

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Airflow volume

 

m3/h

3400

3600

3400

3600

 

3400

 

3600

 

1800

2000

1800

2000

 

1800

 

2000

Fan motor output

 

W

 

 

65

 

 

 

 

 

 

42

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Compressor

Model

 

 

 

PA290X3F-4MS

 

 

 

 

 

PA225X3F-4L

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Output

W

 

 

2200

 

 

 

 

 

 

1500

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Safety device

 

 

IOL, Td Sensor,

 

IOL, Case Thermo

 

IOL, Td Sensor

 

IOL, Case Thermo

Louver type

 

 

 

 

 

 

 

 

 

Automatic louver

 

 

 

 

 

 

Usable outdoor temperature range

°C

15 ~ 43

-10 ~ 24

 

 

15 ~ 43

 

15 ~ 43

-10 ~ 24

 

 

15 ~ 43

– 3 –

TCTC Service Manual 18/24UKHP-ES (EN) File No. SVM-01006

Note : 1

• Capacity is based on the following temperature conditions.

 

Condition

 

JIS C9612-1994

Temperature

 

Cooling

Heating

 

 

Indoor unit inlet air temperature

(DB)

27 °C

20 °C

 

 

 

 

(WB)

19 °C

12 °C

Outdoor unit inlet air temperature

(DB)

35 °C

7 °C

 

 

 

 

(WB)

24 °C

6 °C

Note : 2

• Charge refrigerant according to the table below.

 

Refrigerant

RAS-24UKHP-ES/24UAH-ES

RAS-18UKHP-ES/18UAH-ES

 

RAS-24UKP-ES/24UA-ES

RAS-18UKP-ES/18UA-ES

 

 

 

 

 

 

*1

No need to charge

15m or less

15m or less

 

refrigerant

 

 

 

*2

Need to charge

Over 15m up to 25m (20g/m)

Over 15m up to 20m (20g/m)

 

refrigerant

 

 

 

– 4 –

TCTC Service Manual 18/24UKHP-ES (EN) File No. SVM-01006

Toshiba RAS-24UAH-ES, RAS-24UKP-ES, RAS-24UKHP-ES, RAS-18UAH-ES, RAS-18UKHP-ES SERVICE MANUAL

2. CONSTRUCTION VIEWS

2-1. Indoor Unit RAS-24UKHP-ES RAS-24UKP-ES RAS-18UKHP-ES RAS-18UKP-ES

Back body

 

 

Front panel

998

208

Grille inlet

 

 

298

 

 

75

 

75

7

 

8

51

 

50

Knock out system

 

Knock out system

50

75 56

55 or more

Minimum distance to ceiling

Outline of indoor unit

298

160

Connecting pipe (0.39m)

 

Drain hose (0.54m)

57

18

(Flare ø12.7)

 

Connecting pipe (0.49m)

Wireless remote

 

(Flare ø6.35)

 

 

 

 

control

 

 

998

 

 

 

 

 

 

 

763.5

For stud bolt (ø6)

 

 

450

 

 

For stud bolt (ø8 – ø10)

 

20

 

 

 

20

 

 

48

10

29

 

 

 

 

41

48

 

 

 

55 55

 

 

 

 

55

 

 

ø65

100

Installation

100

Plate outline

– 5 –

ø65

40

TCTC Service Manual 18/24UKHP-ES (EN) File No. SVM-01006

2-2. Outdoor Unit RAS-24UAH-ES RAS-24UA-ES

 

 

 

 

 

 

ø12x18-4 ø8for – ø10

bolt

 

 

 

 

 

 

 

 

 

of anchor bolt

600

600 or

more

Airinlet

600

or more

anchor

Electric

Parts cover

Liquid side

(Flare ø6.35)

Gas side

(Flare ø12.7)

ServicePort

12

364

Mountingdimension

or100

more

100 moreor

 

23

 

 

 

 

 

 

12

 

 

 

 

 

 

outletAir

 

310

 

 

 

 

 

 

(pitch)340

 

 

 

 

6852

 

 

 

 

 

 

Handle

 

 

 

88

74

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ø25 Drain outlet 140

120

600

bolt)

880

A

4-ø12x18 holes

(for ø8 – ø10 anchor

 

 

8.63

 

690

 

 

 

 

340

 

 

Drawing

 

 

hole

600

27

ø12x18

 

 

 

Detail

 

50

 

A

 

 

340

 

 

 

– 6 –

Handle

TCTC Service Manual 18/24UKHP-ES (EN) File No. SVM-01006

2-3. Outdoor Unit RAS-18UAH-ES RAS-18UA-ES

 

 

or more

4xø11x14 for ø8-ø10

anchor bolt

 

 

600

 

 

dimension

600 Air inlet

 

600 or more

 

Installation

more

Air inlet

more Air

outlet

 

or

 

or

 

 

100

325

100

 

 

 

 

 

8-ø6 holes (for fixing outdoor unit) 6-ø11x14 holes (for ø8 – ø10 anchor bolt)

Electric Parts cover

Liquid side (Flare ø6.35)

Gas side (Flare ø12.7)

344

Service Port

54

91

 

160

 

50

 

90

 

 

 

Drain outlet

600 830

120

 

 

ø25

 

A

 

 

Fan guard

90

 

 

52

 

ø420

 

 

325

 

538

 

 

 

 

A Detail Drawing 600

R10

ø6 hole

ø11x14 hole

300

 

 

 

 

Handle

– 7 –

TCTC Service Manual 18/24UKHP-ES (EN) File No. SVM-01006

3. WIRING DIAGRAM

3-1. RAS-24UKHP-ES/RAS-24UAH-ES

COLOR IDENTIFICATION

BRW : BROWN

RED : RED

WHI : WHITE

YEL : YELLOW

BLU : BLUE

BLK : BLACK

GRY : GRAY

PNK : PINK

ORN : ORANGE

GRN&YEL : GREEN &YELLOW

GRN : GREEN

BLK

R22

R09

P04

VARISTOR

 

SG01

 

DSA

T6. 3A 250V

F01 FUSE

R21

BLK

CN30

WHI

CN31

RED

 

GRN&YEL

CN23

POWER SUPPLY

INDOOR

1

2 3

INDOOR

TERMINAL

220-240 V~, 50 Hz

BLOCK

 

 

UNIT

POWER

 

OUTDOOR

 

 

OUTDOOR

TERMINAL

L N i

TERMINAL

1

2 3 i UNIT

BLOCK

 

BLOCK

 

 

 

 

BLK

FERRITE CORE

 

 

 

 

 

 

 

 

 

RED

 

 

 

GRN&YEL

 

GRN&YEL

 

 

 

i

BLK

RED

 

 

 

CHASSIS

 

 

 

 

MAGNETIC SWITCH

21 5L3 3L2 1L1

A1

52C

A2

22 6T3 4T2 2T1

 

CAPACITOR

 

CAPACITOR

RED

 

 

RED

 

WHI

S

BLK

WHI

 

PNK

C

RED

BLK

 

 

R

LOUVER

 

 

 

 

 

 

FAN MOTOR

 

 

 

 

 

 

 

 

 

MOTOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DC MOTOR

 

 

 

 

 

 

 

BLU PNK YEL

ORN

RED BRW

 

 

 

 

 

 

 

 

 

 

 

6 5 4 3

2 1

 

6 5 4 3

 

1

 

 

 

 

 

 

 

6 5 4 3 2 1

 

6 5 4 3

 

1

 

 

 

 

 

 

 

CN 07

 

CN 10

 

 

IC04

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L01

R01

DB01

 

 

 

 

 

 

 

 

 

 

 

 

T01

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C15

 

 

 

C01

 

 

 

 

 

 

DC15V

 

 

 

 

 

 

 

 

 

C02

 

DC0V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DC12V

 

 

 

 

 

 

 

 

 

 

 

 

 

DC7V

MAIN P.C. BOARD

 

 

 

 

 

DC0V

 

 

 

C06

 

 

 

 

(MCC-821)

 

 

 

 

 

 

 

 

 

 

 

 

IC02

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IC

 

 

 

 

 

CN13

 

 

 

 

CN03

IC01

 

 

 

 

 

 

 

 

 

CN01

 

1

2 3

4

5 6

7

8

9 10

 

1 2

 

1 2

 

1

2 3

4

5 6

7

8

9 10

 

1 2

 

1 2

 

BLU BLU BLU

BLU

BLU BLU

BLU

BLU

BLU WHI

 

BLK BLK

THERMOBLK

BLK

HEAT

1

2

3

4

5 6

7

8

9 10

CN25

SENSOR

 

 

EXCHANGER

1

2 3

4

5 6

7

8

9 10

 

(TA)

 

INFRARED RAYS RECEIVE

 

 

 

 

 

SENSOR

 

 

 

 

 

(TC)

AND INDICATION PARTS

 

 

 

 

 

 

TRANSFORMER

BLK

1

1

MAIN P.C. BOARD (MCC-1275)

 

 

 

 

 

 

DISCHARGE

BLK

 

2

CN06

 

 

 

 

 

PIPE

3 3

 

 

 

RED 1 1

 

 

 

SENSOR (TD)

CN05

 

1 1

BLK

RED

3 3

 

CN07 2

 

 

TNR

 

3 3

BLK

BLK

1 1

R74 DSA

 

 

 

 

BLK

3 3

F01

 

 

 

 

T5A 250VAC

 

 

 

BLK

WHI 5 5

TNR

1

1

 

CN08 2

 

 

 

 

 

CN01

R73

 

 

RED

 

 

 

3

3

BLK

7 7

 

 

GRY 9 9

 

 

 

HEAT

 

 

 

EXCHANGER

 

 

 

 

 

 

SENSOR (TE)

 

1

1

 

 

 

 

 

 

3

3

CN04

 

 

 

 

 

 

 

RY07

 

 

 

 

 

5

 

 

 

 

 

 

 

 

 

 

 

BLU 1 1

CN11

 

 

 

 

 

 

 

 

 

 

 

YEL 3 3

CR11

RY05

 

 

 

BLK 1 1

CN02

 

 

 

 

 

 

 

 

 

 

 

BLK 3 3

CR12

TNR R96

 

 

 

COIL FOR

 

 

 

 

 

 

 

4 WAY VALVE

 

 

 

 

 

 

 

 

 

 

 

ICO7

 

 

 

 

 

 

CN03

 

 

 

 

 

 

1

3

 

 

 

 

 

 

1

 

 

 

 

BLK

COMPRESSOR

FAN MOTOR

– 8 –

TCTC Service Manual 18/24UKHP-ES (EN) File No. SVM-01006

3-2. RAS-24UKP-ES/RAS-24UA-ES

COLOR IDENTIFICATION

 

 

 

 

 

 

 

 

BRW : BROWN

 

 

 

 

 

FAN MOTOR

 

RED : RED

 

LOUVER

 

 

 

 

 

 

 

 

 

 

 

 

WHI : WHITE

 

 

 

 

 

 

 

 

 

MOTOR

 

 

 

 

 

 

 

YEL : YELLOW

 

 

 

 

 

 

 

 

BLU : BLUE

 

 

 

 

 

DC MOTOR

 

 

BLK : BLACK

 

 

 

 

 

 

 

 

 

GRY : GRAY

 

 

 

 

ORN RED BRW

 

 

 

 

PNK : PINK

 

 

BLU

PNK YEL

 

 

 

 

ORN : ORANGE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GRN&YEL : GREEN & YELLOW

 

6 5 4 3 2 1

6 5 4

3

1

 

GRN : GREEN

 

 

 

 

 

 

6 5 4

3 2 1

6 5 4

3

1

BLK

R22

R09

 

 

CN 07

CN 10

 

 

P04

VARISTOR

 

IC04

 

 

 

 

 

 

SG01

 

 

 

 

 

 

 

 

DSA

T6.3A 250V

 

L01

R01

DB01

 

 

 

 

 

T01

 

 

 

 

 

 

 

 

 

 

 

F01 FUSE

C15

 

 

 

C01

 

 

 

DC15V

 

 

R21

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C02

DC0V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DC12V

BLK

CN30

 

 

 

 

 

 

 

 

 

 

DC7V

WHI

CN31

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RED

CN27 1

1

MAIN P.C. BOARD

 

 

DC0V

 

 

RY04

 

C06

 

 

 

 

 

(MCC-821)

 

 

 

 

3

 

 

 

 

 

 

 

 

 

 

IC02

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IC

 

 

 

 

 

 

 

CN13

 

 

 

CN03

IC01

 

 

 

 

 

 

 

 

 

 

CN01

 

GRN&YEL

 

1

2 3

4

5 6

7

8

9 10

1 2

1 2

 

 

1

2 3

4

5 6

7

8

9 10

1 2

1 2

 

 

 

 

 

 

 

 

BLU BLU BLU

BLU

BLU BLU

BLU

BLU

BLU WHI

BLK BLK

BLK BLK

 

 

 

 

1

2

3

4

5 6

7

8

9 10

CN25

THERMO

HEAT

 

 

 

1

2 3

4

5 6

7

8

9 10

 

 

 

INFRARED RAYS RECEIVE

 

SENSOR

EXCHANGER

 

 

 

 

(TA)

SENSOR

 

 

 

AND INDICATION PARTS

 

 

 

 

 

 

(TC)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INDOOR

 

 

 

 

 

POWER SUPPLY

 

TERMINAL

1 2 3

INDOOR

 

 

 

BLOCK

 

 

UNIT

 

 

220-240V~ 50Hz.

 

 

 

 

 

 

 

 

 

 

 

 

POWER

 

OUTDOOR

 

OUTDOOR

 

TERMINAL L N

 

TERMINAL

1 2 3

UNIT

 

 

BLOCK

 

BLOCK

 

 

 

 

 

BLK

 

 

 

 

GRN&YEL

 

 

RED

 

 

 

 

 

 

 

 

 

 

 

 

 

GRN&YEL

FERRITE CORE

 

CHASSIS

 

 

 

 

 

 

 

 

 

 

 

ORN

 

 

BLK

BLK

 

 

 

THERMOSTAT

 

 

 

 

 

 

 

SPARK KILLER

 

 

 

ORN

 

 

 

 

 

 

 

 

 

A1 52C A2

 

 

RED

 

 

 

BLK RED RED

 

 

 

 

 

 

 

 

 

 

 

WHI

 

 

 

 

 

CAPACITOR

 

1L1

2T1

RED

 

RED

BLK

 

 

 

 

 

 

 

 

CAPACITOR

WHI

S

 

FAN MOTOR

 

 

 

 

3L2

4T2

 

PNK

 

C BLK

 

 

 

 

R

 

 

 

 

 

 

 

 

 

 

COMPRESSOR

5L3 6T3

MAGNETIC SWITCH

– 9 –

TCTC Service Manual 18/24UKHP-ES (EN) File No. SVM-01006

3-3. RAS-18UKHP-ES/RAS-18UAH-ES

COLOR IDENTIFICATION

BRW : BROWN

RED : RED

WHI : WHITE

YEL : YELLOW

BLU : BLUE

BLK : BLACK

GRY : GRAY

PNK : PINK

ORN : ORANGE

GRN&YEL : GREEN &YELLOW

GRN : GREEN

BLK

R22

R09

P04

VARISTOR

 

SG01

 

DSA

T6.3A 250V

F01 FUSE

R21

BLK

CN30

WHI

CN31

RED

 

GRN&YEL

CN23

POWER SUPPLY

INDOOR

1 2 3

INDOOR

TERMINAL

220-240V~ 50 Hz

BLOCK

 

UNIT

POWER

 

OUTDOOR

 

OUTDOOR

TERMINAL

L N i

TERMINAL

1 2 3 i UNIT

BLOCK

 

BLOCK

 

 

 

BLK

FERRITE CORE

 

 

 

 

 

 

 

RED

 

 

GRN&YEL

 

GRN&YEL

 

 

i

BLK

RED

 

 

CHASSIS

 

 

 

MAGNETIC RELAY

11

13

15

A

 

 

 

12

14

16

B

 

 

CAPACITOR

 

CAPACITOR

RED

 

 

RED

 

WHI

S

 

WHI

 

C

BLK

 

PNK

RED

BLK

 

 

 

R

 

 

 

COMPRESSOR

FAN MOTOR

LOUVER

 

 

 

 

 

 

FAN MOTOR

 

 

 

 

 

 

 

 

 

MOTOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DC MOTOR

 

 

 

 

 

 

 

BLU PNK YEL

ORN

RED BRW

 

 

 

 

 

 

 

 

 

 

 

6 5 4

3

2 1

 

6 5 4 3

 

1

 

 

 

 

 

 

 

6 5 4

3 2 1

 

6 5 4 3

 

1

 

 

 

 

 

 

 

CN 07

 

CN 10

 

 

IC04

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L01

 

R01

DB01

 

 

 

 

 

 

 

 

 

 

 

 

T01

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C15

 

 

 

C01

 

 

+

 

 

 

DC15V

 

 

 

 

 

 

 

 

 

C02

 

DC0V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DC12V

 

 

 

 

 

 

 

 

 

 

 

 

 

DC7V

MAIN P.C. BOARD

 

 

 

 

 

DC0V

 

 

 

C06

 

 

 

 

(MCC-821)

 

 

 

 

 

 

 

 

 

 

 

 

IC02

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IC

 

 

 

 

 

CN13

 

 

 

 

CN03

IC01

 

 

 

 

 

 

 

 

 

CN01

 

1

2 3

4

5 6

7

8

9 10

 

1 2

 

1 2

 

1

2 3

4

5 6

7

8

9 10

 

1 2

 

1 2

 

BLU BLU BLU

BLU BLU BLU

BLU

BLU

BLU WHI

 

BLK BLK

THERMOBLK

BLK

HEAT

1

2

3

4

5 6

7

8

9 10

 

 

SENSOR

 

 

 

 

 

1

2 3

4

5 6

7

8

9 10 CN25

 

(TA)

 

EXCHANGER

INFRARED RAYS RECEIVE

 

 

 

 

 

SENSOR

 

 

 

 

 

(TC)

AND INDICATION PARTS

 

 

 

 

 

 

TRANSFORMER

 

 

 

MAIN P.C. BOARD (MCC-1275)

 

 

BLK

1

1

 

 

 

 

 

 

DISCHARGE

BLK

 

2

CN06

 

 

 

 

 

PIPE

3 3

 

 

 

RED 1 1

 

 

 

SENSOR (TD)

CN05

 

 

1 1

BLK

RED

3 3

 

 

CN07 2

 

TNR

DSA

 

3 3

BLK

BLK

 

 

R74

 

 

 

1 1

 

 

 

 

 

 

 

 

 

BLK

3 3

 

F01

 

 

 

T5A 250VAC

 

 

BLK

WHI 5 5

TNR

1 1

CN01

 

R73

CN08 2

 

 

 

 

 

 

RED

 

 

 

 

3 3

BLK

7 7

 

 

 

GRY 9 9

 

 

 

HEAT

 

 

 

EXCHANGER

 

 

 

 

 

 

SENSOR (TE)

 

1

1

 

 

 

 

 

 

3

3

CN04

 

 

 

 

 

 

 

 

RY07

 

 

 

 

5

 

 

 

 

 

 

 

 

 

 

 

BLU 1 1

CN11

 

 

 

 

 

 

 

 

 

 

 

YEL 3 3

 

CR11

RY05

 

 

BLK 1

1

CN02

 

 

 

 

 

 

 

 

 

 

 

BLK 3 3

 

CR12

TNR R96

 

 

COIL FOR

 

 

 

 

 

 

 

4 WAY VALVE

 

 

 

 

 

 

 

 

 

 

 

 

IC07

 

 

 

 

 

 

CN03

 

 

 

 

 

 

1

3

 

 

 

 

 

 

1

 

 

 

BLK

– 10 –

TCTC Service Manual 18/24UKHP-ES (EN) File No. SVM-01006

3-4. RAS-18UKP-ES/RAS-18UA-ES

COLOR IDENTIFICATION

 

 

 

 

 

 

 

 

BRW : BROWN

 

 

 

 

FAN MOTOR

 

RED : RED

LOUVER

 

 

 

 

 

 

 

 

 

 

 

WHI : WHITE

 

 

 

 

 

 

 

MOTOR

 

 

 

 

 

 

 

YEL : YELLOW

 

 

 

 

 

 

 

BLU : BLUE

 

 

 

 

DC MOTOR

 

 

BLK : BLACK

 

 

 

 

 

 

 

 

GRY : GRAY

 

 

 

ORN RED BRW

 

 

 

 

PNK : PINK

 

BLU

PNK YEL

 

 

 

 

ORN : ORANGE

 

 

 

 

 

 

 

 

 

 

 

 

GRN&YEL

GREEN & YELLOW

 

6 5 4 3 2 1

6 5 4

3

1

 

GRN : GREEN

 

 

 

 

 

6 5 4

3 2 1

6 5 4

3

1

BLK

R22

R09

 

 

CN 07

CN 10

 

 

P04

VARISTOR

IC04

 

 

 

 

 

 

SG01

 

 

 

 

 

 

 

DSA

T6.3A 250V

L01

R01

DB01

 

 

 

 

 

 

 

 

 

T01

 

 

 

 

 

 

 

 

 

F01 FUSE

 

 

R21

C15

 

 

C01

 

 

+

 

 

DC15V

 

 

 

 

 

 

 

 

 

 

 

C02

 

DC0V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DC12V

BLK

CN30

 

 

 

 

 

 

 

 

 

 

 

DC7V

WHI

CN31

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RED

CN27 1

1

MAIN P.C. BOARD

 

 

 

 

DC0V

 

 

RY04

 

 

C06

 

 

 

 

 

(MCC-821)

 

 

 

 

 

 

3

 

 

 

 

 

 

 

 

 

 

 

 

IC02

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IC

 

 

 

 

 

 

 

CN13

 

 

 

 

 

IC01

CN01

 

 

 

 

 

 

 

 

 

CN03

 

GRN&YEL

 

1

2 3

4

5 6

7

8

9 10

1 2

 

1 2

 

 

1

2 3

4

5 6

7

8

9 10

1 2

 

1 2

 

 

 

 

 

 

 

 

 

BLU BLU BLU

BLU BLU BLU

BLU

BLU

BLU WHI

BLK

BLK

THERMO

BLK BLK

HEAT

 

 

 

1 2 3 4 5 6

7

8

9 10

CN25

 

 

 

 

 

1

2 3

4

5 6

7

8

9 10

 

SENSOR

 

EXCHANGER

 

 

 

INFRARED RAYS RECEIVE

 

 

(TA)

 

SENSOR

 

 

 

 

 

 

 

(TC)

 

 

 

AND INDICATION PARTS

 

 

 

 

 

 

 

INDOOR

 

1 2 3

INDOOR

 

POWER SUPPLY

TERMINAL

 

220-240V~ 50Hz

BLOCK

 

 

UNIT

POWER

 

OUTDOOR

 

OUTDOOR

TERMINAL L N

TERMINAL

1 2 3

UNIT

BLOCK

BLK

BLOCK

 

 

 

 

 

 

 

GRN&YEL

 

RED

 

 

 

 

 

 

 

 

 

GRN&YEL

 

 

 

CHASSIS

 

 

 

 

 

 

RED

 

 

BLK

 

 

BLK

 

 

BLK

 

 

 

 

 

 

 

 

SPARK KILLER

 

 

 

RED

 

BLK

 

 

 

 

 

 

MAGNETIC RELAY

 

 

 

11

13

15

ORN

 

 

 

 

A

 

THERMOSTAT

 

12

14

B

ORN

 

16

 

 

CAPACITOR

 

CAPACITOR

RED

 

 

RED

 

WHI

S

 

WHI

 

 

C

 

 

BLK

PNK

BLK

 

RED

 

R

 

 

 

COMPRESSOR

 

FAN MOTOR

– 11 –

TCTC Service Manual 18/24UKHP-ES (EN) File No. SVM-01006

4. SPECIFICATION OF ELECTRICAL PARTS

4-1. Indoor Unit

RAS-24UKHP-ES,18UKHP-ES

No.

Parts name

Type

Specifications

 

 

 

 

1

Fan motor (for indoor)

ICF-340-30-1

DC 340V, 30W

2

Thermo sensor

———

10kΩ at 25°C

(TA-sensor)

 

 

 

 

 

 

 

3

DC-DC transformer (T01)

SWT-58A

DC 390V, Secondary DC 15V, 12V, 7V

 

 

 

 

4

Microcomputer

TMP87CM40AN

 

 

 

 

 

5

Heat exchanger sensor

———

10kΩ at 25°C

(TC-sensor)

 

 

 

6

Line filter (L01)

SS11V-R07190

19mH, AC0.7A

 

 

 

 

7

Diode (DB01)

D3SBA60

4A, 600V

 

 

 

 

8

Capacitor (C02)

KMH450VNSN120M25C

120μF, 450V

 

 

 

 

9

Fuse (F01)

TSCR

T6.3A, 250V

 

 

 

 

10

Power supply IC (IC01)

MA8920

5A, 900V

 

 

 

 

11

Varistor (R21, R22)

15G561K

560V

 

 

 

 

12

Resistor (R01)

RF-5TK4R7

4.7Ω, 5W

 

 

 

 

13

Louver motor

MP35EA12

Output (Rated) 2W,10poles, 1phase, DC 12V

 

 

 

 

4-2. Outdoor Unit

RAS-24UAH-ES

No.

Parts name

Type

 

Specifications

 

 

 

 

 

 

 

 

 

 

 

 

Output (Rated) 2200W, 2poles, 1phase, 220 – 240V, 50Hz

1

Compressor

PA290X3F-4MS

 

Winding resistance (Ω)

Red-Black

White-Black

 

 

 

 

(at 20°C)

 

 

 

 

 

 

1.07

2.20

 

 

 

 

 

 

 

 

 

 

 

Output (Rated) 65W, 6poles,1phase, 220 – 240V, 50Hz

 

 

 

 

 

 

 

2

Fan motor (for outdoor)

MMF-230-65F

 

Winding resistance (Ω)

Red-Black

White-Black

 

 

 

 

(at 20°C)

 

 

 

 

 

 

71.2

139.0

 

 

 

 

 

 

 

3

Running capacitor (for fan motor)

SK45FMP

 

AC 450V, 3.5μF

 

 

 

 

 

 

 

 

 

4

Running capacitor

SK42CMP45U1

 

AC 420V, 45μF

 

 

(for compressor)

 

 

 

 

 

 

 

 

 

5

Solenoid coil (for 4-way valve)

VHV

 

AC 220 – 240V

 

 

 

 

 

 

 

 

 

6

Thermo sensor

TE / TD

 

10kW at 25°C / 50kΩ at 25°C

 

 

 

 

 

 

 

 

7

Magnetic switch

CLK-35J

 

220 – 240V, 50Hz

 

 

 

 

 

 

 

 

 

8

Transformer

FT67

 

220 – 240V

 

 

 

 

 

 

 

 

 

9

Microcomputer

TMP47C840N

 

 

 

 

 

 

 

 

 

 

 

10

Varistor (R73, 74, 86)

15G471K

 

470V

 

 

 

 

 

 

 

 

 

11

Fuse (F01)

MT3

 

T5A, 250V

 

 

 

 

 

 

 

 

 

 

 

– 12 –

 

 

 

TCTC Service Manual 18/24UKHP-ES (EN) File No. SVM-01006

4-3. Outdoor Unit

RAS-18UAH-ES

No.

Parts name

Type

Specifications

 

 

 

 

 

 

 

 

 

 

Output (Rated) 1500W, 2poles, 1phase, 220 – 240V, 50Hz

 

 

 

 

 

 

1

Compressor

PA225X3F-4L

Winding resistance (Ω)

Red-Black

White-Black

 

 

 

(at 20°C)

1.35

2.68

 

 

 

 

 

 

 

 

 

Output (Rated) 42W, 6poles,1phase, 220 – 240V, 50Hz

 

 

 

 

 

 

2

Fan motor (for outdoor)

HF-240-42A1

Winding resistance (Ω)

Red-Black

White-Black

 

 

 

(at 20°C)

 

 

 

 

 

176.2

290.5

 

 

 

 

 

 

3

Running capacitor (for fan motor)

SK45FMP02U2

AC 450V, 2μF

 

 

 

 

 

 

 

 

4

Running capacitor

SK42CMP45U1

AC 420V, 45μF

 

 

(for compressor)

 

 

 

 

 

 

 

5

Solenoid coil (for 4-way valve)

VHV

AC 220 – 240V

 

 

 

 

 

 

 

 

6

Thermo sensor

TE / TD

10kΩ at 25°C / 50kΩ at 25°C

 

 

 

 

 

 

 

7

Magnetic Relay

VC20FA

220 – 240V, 50Hz, 1P1a

 

 

 

 

 

 

 

 

8

Transformer

FT67

220 – 240V

 

 

 

 

 

 

 

 

9

Microcomputer

TMP47C840N

 

 

 

 

 

 

 

 

 

10

Varistor (R73, 74, 86)

15G471K

470V

 

 

 

 

 

 

 

 

11

Fuse (F01)

MT3

T5A, 250V

 

 

 

 

 

 

 

 

– 13 –

TCTC Service Manual 18/24UKHP-ES (EN) File No. SVM-01006

4-4. Indoor Unit

RAS-24UKP-ES, 18UKP-ES

No.

Parts name

Type

Specifications

 

 

 

 

1

Fan motor (for indoor)

ICF-340-30-1

DC 340V, 30W

2

Thermo sensor

———

10kΩ at 25°C

(TA-sensor)

 

 

 

 

 

 

 

3

DC-DC transformer (T01)

SWT-58A

DC 390V, Secondary DC 15V, 12V, 7V

 

 

 

 

4

Microcomputer

TMP87CM40AN

 

 

 

 

 

5

Heat exchanger sensor

———

10kΩ at 25°C

(TC-sensor)

 

 

 

 

 

 

 

6

Line filter (L01)

SS11V-R07190

19mH, AC 0.7A

 

 

 

 

7

Diode (DB01)

D3SBA60

4A, 600V

 

 

 

 

8

Capacitor (C02)

KMH450VNSN120M25C

120μF, 450V

 

 

 

 

9

Fuse (F01)

TSCR

T6.3A, 250V

 

 

 

 

10

Relay (for outdoor fan motor,

AJQ1341

Coil DC 12V, 33mA, Rated 1A, AC 250V

solenoid coil) (RY04)

 

 

 

 

 

 

 

11

Power supply IC (IC01)

MA8920

5A, 900V

 

 

 

 

12

Varistor (R21, R22)

15G561K

560V

 

 

 

 

13

Resistor (R01)

RF-5TK4R7

4.7Ω, 5W

 

 

 

 

14

Louver motor

MP35EA12

Output (Rated) 2W,10poles, 1phase, DC 12V

 

 

 

 

4-5. Outdoor Unit

RAS-24UA-ES

No.

Parts name

Type

Specifications

 

 

 

 

 

 

 

 

 

 

Output (Rated) 2200W, 2poles, 1phase, 220 – 240V, 50Hz

 

 

 

 

 

 

1

Compressor

PA290X3F-4MS

Winding resistance (Ω)

Red-Black

White-Black

 

 

 

(at 20°C)

 

 

 

 

 

1.07

2.20

 

 

 

 

 

 

 

 

MMF-230-65C

Output (Rated) 65W, 6poles,1phase, 220 – 240V, 50Hz

 

 

 

 

 

2

Fan motor (for outdoor)

Winding resistance (Ω)

Red-Black

White-Black

 

 

 

 

(at 20°C)

 

 

 

 

 

71.2

139.0

 

 

 

 

 

 

3

Running capacitor (for fan motor)

SK45FMP

AC 450V, 3.5μF

 

 

 

 

 

 

 

 

4

Running capacitor

SK42CMP45U1

AC 420V, 45μF

 

 

(for compressor)

 

 

 

 

 

 

 

5

Bimetal thermostat

CS-7C

Open 130 ± 5°C, Close 70 ± 10°C

 

 

 

 

 

 

 

6

Magnetic switch

CLK-35J

220 – 240V, 50Hz

 

 

 

 

 

 

 

 

– 14 –

TCTC Service Manual 18/24UKHP-ES (EN) File No. SVM-01006

4-6. Outdoor Unit

RAS-18UA-ES

No.

Parts name

Type

Specifications

 

 

 

 

 

 

 

 

 

 

Output (Rated) 1500W, 2poles, 1phase, 220–240V, 50Hz

 

 

 

 

 

 

1

Compressor

PA225X3F-4L

Winding resistance (Ω)

Red-Black

White-Black

 

 

 

(at 20°C)

1.35

2.68

 

 

 

 

 

 

 

 

 

Output (Rated) 42W, 6poles,1phase, 220–240V, 50Hz

 

 

 

 

 

 

2

Fan motor (for outdoor)

HF-240-42A

Winding resistance (Ω)

Red-Black

White-Black

 

 

 

(at 20°C)

 

 

 

 

 

176.2

290.5

 

 

 

 

 

 

3

Running capacitor (for fan motor)

SK45FMP02U2

AC 450V, 2μF

 

 

 

 

 

 

 

 

4

Running capacitor

SK42CMP45U1

AC 420V, 45μF

 

 

(for compressor)

 

 

 

 

 

 

 

5

Bimetal thermostat

CS-7C

Open 130 ± 5°C, Close 70 ± 10°C

 

 

 

 

 

 

 

6

Magnetic Relay

VC20FA

220 – 240V, 50Hz, 1P1a

 

 

 

 

 

 

 

 

– 15 –

TCTC Service Manual 18/24UKHP-ES (EN) File No. SVM-01006

5. REFRIGERATION CYCLE DIAGRAM

5-1. RAS-24UKHP-ES/24UAH-ES

 

 

Indoor unit

T1

 

 

 

 

Cooling

Heat exchanger

 

 

 

 

0.49m

Heating

 

0.39m

 

 

(Connecting pipe)

(Connecting pipe)

 

ø12.7

 

Cross flow fan

ø6.35

 

 

 

O.D.:12.7mm

P

 

O.D.:6.35mm

 

Packed valve

 

 

Packed valve

 

(ø12.7)

 

 

(ø6.35)

 

Gas container connection (Reinstall etc.)

 

 

 

Heating

 

 

 

Cooling

4-way valve

 

 

 

 

Muffler

 

 

 

Heating

Cooling Compressor

PA290X3F-4MS

 

 

Tank

 

 

 

Capillary tube

 

 

 

 

 

 

 

 

ø2.0x700

 

 

Condenser

 

 

 

 

 

 

Refrigerant

 

 

Propeller fan

 

R-410A 1.6kg

 

Cooling

Outdoor unit

Mark(

)means check points of Gas Leak.

 

Heating

 

 

 

 

 

Standard pressure

Surface temp.of heat

 

Ambient temp.

 

 

 

 

 

exchanger interchanging

Fan speed

conditions DB/WB

 

50Hz

 

P

 

 

 

 

 

pipe

T1

(°C)

(indoor)

(°C)

 

(MPaG)

 

 

 

 

RAS-24UKHP-ES

RAS-24UKHP-ES

 

Indoor

Outdoor

 

 

 

 

 

 

 

 

 

 

 

 

Standard

2.7

 

43.0

 

High

20/–

7/6

 

 

 

 

 

 

 

 

 

 

 

Heating

Overload*1

3.1 ~ 4.0

52.0 ~ 59.0

Low

27/–

24/18

 

 

 

 

 

 

 

 

 

 

 

 

Low temperature

2.7

 

36.0

 

High

20/–

–10/–10

 

 

 

 

 

 

 

 

 

 

 

 

Standard

0.9

 

11.0

 

High

27/19

35/24

Cooling

 

 

 

 

 

 

 

 

 

 

Overload

0.8

 

12.0

 

High

32/23

43/26

 

 

 

 

 

 

 

 

 

 

 

 

Low temperature

0.5

 

1.0

 

Low

21/15

21/15

 

 

 

 

 

 

 

 

 

 

 

Note :

Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor)

*1 During heating overload operation, a value for the high temperature limit control operation is included.

– 16 –

TCTC Service Manual 18/24UKHP-ES (EN) File No. SVM-01006

5-2. RAS-24UKP-ES/RAS-24UA-ES

 

 

 

 

Indoor unit

T1

 

 

 

Cooling

 

Heat exchanger

 

 

 

 

0.49m

 

 

0.39m

(Connecting pipe)

 

 

(Connecting pipe)

ø12.7

 

Cross flow fan

ø6.35

 

 

 

O.D.:12.7mm

P

 

O.D.:6.35mm

Packed valve

Packed valve

 

(ø12.7)

(ø6.35)

 

 

 

 

 

 

Gas container connection (Reinstall etc.)

 

 

Cooling

 

 

Cooling Compressor

PA290X3F-4MS

 

Tank

 

Capillary tube

 

 

 

 

ø2.0x600

 

Condenser

 

 

 

Refrigerant

 

Propeller fan

R-410A 1.6kg

Cooling Outdoor unit Mark( )means check points of Gas Leak.

 

 

Standard pressure

Surface temp. of heat

 

Ambient temp.

 

 

 

 

 

exchanger interchanging

Fan speed

conditions DB/WB

 

50Hz

 

P

 

 

 

 

 

pipe

 

(°C)

 

(°C)

 

(MPaG)

T1

(indoor)

 

 

 

 

RAS-24UKP-ES

RAS-24UKP-ES

 

Indoor

Outdoor

 

 

 

 

 

 

 

 

 

 

 

 

Standard

0.9

11.0

 

High

27/19

35/24

Cooling

 

 

 

 

 

 

 

 

 

 

Overload

0.8

12.0

 

High

32/23

43/26

 

 

 

 

 

 

 

 

 

 

 

 

Low temperature

0.5

1.0

 

Low

21/15

21/15

 

 

 

 

 

 

 

 

 

 

 

Note :

Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor)

– 17 –

TCTC Service Manual 18/24UKHP-ES (EN) File No. SVM-01006

5-3. RAS-18UKHP-ES/RAS-18UAH-ES

 

 

Indoor unit

T1

 

 

 

Evaporator

 

 

Cooling

 

0.39m

Heating

0.49m

 

(Connecting pipe)

(Connecting pipe)

ø12.7

Cross flow fan

ø6.35

 

 

O.D.:12.7mm

P

O.D.:6.35mm

 

Packed valve

Packed valve

 

(ø12.7)

(ø6.35)

Heating

Cooling 4-way valve

Muffler

Heating Cooling Compressor PA225X3F-4L

 

 

 

 

Capillary tube

 

Accumulator

Capillary tube

ø1.0x1500

 

 

 

 

ø1.7x700

 

 

 

 

 

 

Condenser

 

 

 

 

 

 

Refrigerant

 

Propeller fan

 

R-410A 1.3 kg

Cooling

Outdoor unit

Mark(

)means check points of Gas Leak.

Heating

 

 

 

 

 

 

Standard pressure

Surface temp. of heat

 

Ambient temp.

 

 

 

 

 

exchanger interchanging

Fan speed

conditions DB/WB

 

50Hz

 

P

 

 

 

 

 

pipe

T1

(°C)

(indoor)

(°C)

 

(MPaG)

 

 

 

 

RAS-18UKHP-ES

RAS-18UKHP-ES

 

Indoor

Outdoor

 

 

 

 

 

 

 

 

 

 

 

 

Standard

2.7

45.0

 

High

20/–

7/6

 

 

 

 

 

 

 

 

 

 

 

Heating

Overload*1

3.0 ~ 3.8

49.0 ~ 58.0

Low

27/–

24/18

 

 

 

 

 

 

 

 

 

 

 

 

Low temperature

2.0

34.0

 

High

20/–

–10/–10

 

 

 

 

 

 

 

 

 

 

 

 

Standard

0.9

10.0

 

High

27/19

35/24

Cooling

 

 

 

 

 

 

 

 

 

 

Overload

1.0

15.0

 

High

32/23

43/26

 

 

 

 

 

 

 

 

 

 

 

 

Low temperature

0.6

1.0

 

Low

21/15

21/15

 

 

 

 

 

 

 

 

 

 

 

Note :

Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor)

*1 During heating overload operation, a value for the high temperature limit control operation is included.

– 18 –

TCTC Service Manual 18/24UKHP-ES (EN) File No. SVM-01006

5-4. RAS-18UKP-ES/RAS-18UA-ES

 

 

 

 

Indoor unit

T1

 

 

 

 

Cooling

Evaporator

 

 

 

 

0.39m

Heating

 

0.49m

 

 

(Connecting pipe)

(Connecting pipe)

 

ø12.7

 

Cross flow fan

ø6.35

 

 

 

O.D.:12.7mm

P

 

O.D.:6.35mm

 

Packed valve

 

Packed valve

 

(ø12.7)

 

(ø6.35)

Heating

Cooling 4-way valve

Muffler

Cooling Compressor PA225X3F-4L

 

 

 

Capillary tube

 

Accumulator

 

ø1.7x350

 

 

 

 

Condenser

 

 

 

 

 

Refrigerant

 

Propeller fan

 

R-410A 1.2 kg

Cooling

Outdoor unit

Mark(

)means check points of Gas Leak.

 

 

Standard pressure

Surface temp. of heat

 

Ambient temp.

 

 

 

 

 

exchanger interchanging

Fan speed

conditions DB/WB

 

50Hz

 

P

 

 

 

 

 

pipe

 

(°C)

 

(°C)

 

(MPaG)

T1

(indoor)

 

 

 

 

RAS-18UKP-ES

RAS-18UKP-ES

 

Indoor

Outdoor

 

Standard

0.9

10.0

 

High

27/19

35/24

Cooling

 

 

 

 

 

 

 

 

 

 

Overload

1.0

13.0

 

High

32/23

43/26

 

 

 

 

 

 

 

 

 

 

 

 

Low temperature

0.6

2.0

 

Low

21/15

21/15

 

 

 

 

 

 

 

 

 

 

 

Note :

Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor)

– 19 –

TCTC Service Manual 18/24UKHP-ES (EN) File No. SVM-01006

6. CONTROL BLOCK DIAGRAM

6-1. RAS-24UKHP-ES, 18UKHP-ES

Heat Exchanger Sensor

Temperature Sensor

Infrared Rays Signal Receiver

Initiallizing Circuit

Infrared

Rays

Clock Frequency

Oscillator Circuit

Power Supply

Circuit

Remote

Control

Noise Filter

From Outdoor Unit

REMOTE CONTROL

Indoor Unit Control Panel

 

 

 

 

M.C.U.

 

 

 

 

 

Functions

 

 

Operation

 

 

Louver Control

 

 

Display

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Timer

 

 

3-minute Delay at Restart for Compressor

 

 

Display

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Motor Revolution Control

 

 

 

Filter Sign

 

 

 

 

 

Display

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Processing

 

 

 

PRE DEF.

 

 

(Temperature Processing)

 

 

Sign Display

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Hi Power Sign

 

 

Timer

 

 

Display

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Indoor Fan

 

 

Serial Signal Communication

 

 

 

 

 

Motor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Louver ON/OFF Signal

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Louver Driver

 

 

 

 

 

Louver Motor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Serial Signal Transmitter/Receiver

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Serial Signal Communication

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Infrared Rays

 

 

 

 

 

 

Remote Control

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Operation (START/STOP)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Operation Mode Selection

 

 

 

 

 

 

 

 

 

 

AUTO, COOL, DRY, HEAT, FAN ONLY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Temperature Setting

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fan Speed Selection

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ON TIMER Setting

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OFF TIMER Setting

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Louver Auto Swing

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Louver Direction Setting

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ECO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Hi power

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Filter Reset

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Sleep Timer Setting

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

– 20 –

TCTC Service Manual 18/24UKHP-ES (EN) File No. SVM-01006

6-2. RAS-24UKP-ES, 18UKP-ES

Indoor Unit Control Panel

 

 

 

 

M.C.U.

 

 

Heat Exchanger Sensor

 

Functions

Operation

 

 

Louver Control

Display

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Timer

 

Temperature Sensor

 

 

 

 

3-minute Delay at Restart for Compressor

Display

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Infrared Rays Signal Receiver

 

Motor Revolution Control

Filter Sign

 

Display

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Processing

Fan Only

 

 

Initiallizing Circuit

 

 

 

 

Sign Display

 

Infrared

 

(Temperature Processing)

 

 

 

 

Rays

 

 

 

 

Clock Frequency

 

 

Hi Power Sign

 

 

 

 

 

 

Oscillator Circuit

 

Timer

Display

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Indoor Fan

 

 

 

 

 

Motor

 

 

 

 

 

 

Power Supply

Circuit

Remote

Control

Noise Filter

From Outdoor Unit

REMOTE CONTROL

Outdoor unit

 

 

Louver ON/OFF Signal

 

 

 

ON/OFF Signal

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Louver Driver

 

 

Louver Motor

 

 

 

 

 

 

Relay Driver

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Relay RY04

 

 

 

 

 

 

 

 

 

 

 

 

Outdoor Unit

Infrared

Rays

Remote Control

Operation (START/STOP)

Operation Mode Selection

AUTO, COOL, DRY, FAN ONLY

Temperature Setting

Fan Speed Selection

ON TIMER Setting

OFF TIMER Setting

Louver Auto Swing

Louver Direction Setting

ECO

Hi power

Filter Reset

Sleep Timer Setting

– 21 –

TCTC Service Manual 18/24UKHP-ES (EN) File No. SVM-01006

Operations according to the commands from the indoor unit

7. OPERATION DESCRIPTION

7-1. Outline of Air Conditioner Control

This is a fixed capacity type air conditioner, which uses a DC motor for an indoor fan. The DC motor drive circuit is mounted in the indoor unit. And electrical parts which operate the compressor and the outdoor fan motor, are mounted in the outdoor unit.

The air conditioner is mainly controlled by the indoor unit controller. The controller operates the indoor fan motor based upon commands transmitted by the remote control and transfers the operation commands to the outdoor unit controller.

The outdoor unit controller receives operation commands from the indoor unit, and operates the outdoor fan motor and the compressor.

(1)Role of indoor unit controller

The indoor unit controller receives the operation commands from the remote control and executes them.

Temperature measurement at the air inlet of the indoor heat exchanger by the indoor temperature sensor

Themperature setting of the indoor heat exchanger by the heat exchanger sensor

Louver motor control

Indoor fan motor operation control

LED display control

Transferring of operation commands to the outdoor unit

Receiving of information of the operation status and judging of the information or indication of error

(2)Role of outdoor unit controller

The outdoor unit controller receives the operation commands from the indoor controller and executes

them.

• Compressor operation control

Operation control of outdoor fan motor

Turning off the compressor and outdoor fan when the outdoor unit receives the shutdown command

Defrost control in heating operation (Temperature measurement by the outdoor heat exchanger and control for the four-way valve and the outdoor fan motor) *Heating and Cooling Model only

7-1-1. Louver Control

(1)Vertical air flow louver

Position of veritcal air flow louver is automatically controlled according to the operation mode. Besides, position of vertical air flow louver can be arbitrarily set by pressing [SET] button.

The louver position which is set by [SET] button is stored in the microcomputer, and the louver is automatically set at the stored position for the next operation.

(2)Swing

If [SWING] button is pressed when the indoor unit is in operation, the vertical air flow louver starts swinging. When [SWING] button is pressed again, it stops swinging.

7-1-2. Indoor Fan Control (DC Fan Motor)

(1)The indoor fan is operated by the stepless speed change DC motor.

(2)For air flow level, speed of the indoor fan motor is controlled in five steps (LOW, LOW+, MED, MED+ and HIGH). If AUTO mode is selected, the fan motor speed is automatically controlled by the difference between the preset temperature and the room termperature.

Table 7-1-1

 

 

 

RAS-24UKHP-ES

RAS-18UKHP-ES

MODEL

 

Motor speed

Air flow level

Motor speed

Air flow level

 

 

 

(rpm)

(m3/h)

(rpm)

(m3/h)

Cooling

HIGH

1350

950

1150

750

and

MED

1150

750

1050

650

Fan only

LOW

1000

600

900

530

 

HIGH

1350

950

1200

800

Heating

MED

1200

800

1100

700

 

LOW

1050

650

950

570

MODEL

RAS-24UKP-ES

RAS-18UKP-ES

Cooling

HIGH

1350

950

1150

750

and

MED

1150

750

1050

650

Fan only

LOW

1000

600

900

530

 

 

 

 

 

 

 

LOW+ = LOW+MED 2

MED+ = MED+HIGH 2

– 22 –

TCTC Service Manual 18/24UKHP-ES (EN) File No. SVM-01006

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