Toshiba RAV-164TUH-1-PE, RAV-164TU-1-PE, RAV-134TUH-1-PE, RAV-134TU-1-PE, RAV-104TUH-1-PE SERVICE MANUAL

0 (0)

TOSHIBA

SERVICE MANUAL

FILE NO. A90-0031

AIR-CONDITIONER

SPLIT TYPE, HEAT PUMP COOLING ONLY

WAY CASSETTE TYPE

-104TUH-1-PE -134TUH-1-PE/RAV-134AH-PE -164TUH-1-PE/RAV-164AH-PE -134TU-1-PE/RAV-134A-PE -164TU-1-PE/RAV-164A-PE

Printed in UK NOVEMBER 2000

CONTENTS

1.

SPECIFICATIONS

4

 

 

 

2.

CONSTRUCTIONS VIEWS

7

 

 

 

3.

WIRING DIAGRAMS

9

 

 

 

4.

SPECIFICATIONS OF ELECTRICAL PARTS

13

 

 

 

5.

REFRIGERANT PIPING DIAGRAMS

18

 

 

 

6.

PERFORMANCE CHARACTERISTICS

23

 

 

 

7.

EXPLODED VIEWS AND PARTS LISTS

26

SUMMARY

The units referred to within this Manual conform with the protection requirements of Directives 89/336/EEC Electromagnetic Compatibility and 73/23/EEC Low Voltage.

Operating conditions of units are as follows:

OUTDOOR

-2 to 43˚C (COOL)

TEMPERATURE

-10 to 21˚C (HEAT)

 

 

 

ROOM

18 to 32˚C (COOL)

TEMPERATURE

15 to 29˚C (HEAT)

 

 

 

ROOM

LESS THAN 80% (COOL)

HUMIDITY

 

 

Note 1:

Note 2:

Note 3:

Note 4:

Cooling Capacity is based on the following temperature conditions: Indoor air inlet temperature 27˚C DB, 19˚C WB.

Outdoor air inlet temperature 35˚C DB.

Heating Capacity is based on the following temperature conditions: Indoor air inlet temperature 20˚C DB.

Outdoor air inlet temperature 7˚C DB, 6˚C WB.

For details on Control Circuits, refer to Service Manual A90-9925.

Metric/Imperial pipe conversion:

Diameter (mm)

6.4

9.5

12.7

15.9

19

22

 

 

 

 

 

 

 

 

Nominal Diameter (inch)

1/4

3/8

1/2

5/8

3/4

7/8

 

 

 

 

 

 

 

 

3

1. SPECIFICATIONS

 

Item

 

Model

RAV-104TUH-1-PE

 

 

Cooling capacity

 

 

kW

2.5

 

 

Heating capacity

 

 

kW

2.8

 

 

 

 

 

Phase

1

 

 

Power source

 

 

V

220-240

 

 

 

 

 

Hz

50

 

 

Power consumption

 

 

kW

0.07

 

 

Power factor

 

%

93

 

 

Running current

 

 

A

0.33

 

 

Starting current

 

 

A

0.6

 

 

Operating noise (SPL)

Indoor Unit (High/Med/Low)

 

dB(A)

40/36/34

 

 

Refrigerant

Name of Refrigerant

 

 

R407C

 

 

Larger side size

 

mm

ø12.7

 

 

Interconnection

Coupler style

 

 

Flare

 

pipe

Smaller side size

 

mm

ø6.4

 

 

 

Coupler style

 

 

Flare

 

Condensate drain pipe diameter

 

 

mm

ø25.5 (OD)

 

Appearance colour

 

 

 

Grey (galvanized steel & thermal insulation)

 

 

Height

 

mm

190

 

 

Dimensions

Width

 

mm

910

 

 

 

Depth

 

mm

480

 

 

Net weight

 

 

kg

23

 

 

Heat exchanger type

 

 

 

Finned tube

 

Indoor fan type

 

 

 

Transverse flow fan

 

Air volume

 

 

m3/hr

550

 

 

Fan motor output

 

 

W

7 x 2

 

Ceiling Panel Model

 

 

 

RBC-U134PG(W)-E

 

Appearance Colour

 

 

 

Silky white (Munsell 2.9Y8.9/0.8)

 

 

Height

 

mm

25

 

 

Dimensions

Width

 

mm

1,050

 

 

 

Depth

 

mm

550

 

 

Net Weight

 

 

kg

4.5

 

 

Air Filter

 

 

 

Washable

 

 

 

 

 

 

 

Specifications are subject to change without notice

4

1. SPECIFICATIONS

 

Item

 

Model

 

RAV-134TUH-1-PE

RAV-164TUH-1-PE

 

 

 

 

 

 

 

 

 

 

 

 

 

Cooling capacity

 

 

kW

 

3.6

 

4.5

 

 

Heating capacity

 

 

kW

 

4.2

 

5.0

 

 

 

 

 

Phase

 

1

 

1

 

 

 

Power source

 

 

V

 

220-240

 

220-240

 

 

 

 

 

Hz

 

50

 

50

 

 

 

 

 

 

 

 

COOLING

 

HEATING

COOLING

 

HEATING

 

Power consumption

 

 

kW

 

2.0

 

2.15

2.2

 

2.2

 

Power factor

 

%

 

88

 

90

90

 

89

 

Running current

 

 

A

 

9.9

 

10.4

10.6

 

10.7

 

Starting current

 

 

A

 

60

 

60

 

 

 

Operating noise

Indoor Unit (High, Med, Low)

 

dB(A)

 

40/36/34

 

41/37/35

 

 

(SPL)

Outdoor Unit

 

dB(A)

 

50

 

50

 

 

 

 

Name of Refrigerant

 

 

 

R407C

 

R407C

 

 

Refrigerant

Charge Volume

 

kg

 

1.05

 

1.2

 

 

 

Add. Volume (20-30m)

 

g/m

 

35

 

35

 

 

 

Refrigerant control

 

 

 

 

Capillary tube & Expansion valve

Capillary tube & Expansion valve

 

 

Larger side size

 

mm

 

ø12.7

 

ø12.7

 

 

 

Coupler style

 

 

 

Flare

 

Flare

 

 

 

Smaller side size

 

mm

 

ø6.4

 

ø6.4

 

 

 

Coupler style

 

 

 

Flare

 

Flare

 

 

Interconnection

Standard length

 

m

 

7.5

 

7.5

 

 

pipe

Maximum actual pipe length

 

 

 

 

 

 

 

 

 

 

 

(of one way)

 

m

 

30

 

30

 

 

 

 

Maximum height difference

 

 

 

 

 

 

 

 

 

 

 

If Indoor Unit higher

 

m

 

15

 

15

 

 

 

 

If Outdoor Unit higher

 

m

 

30

 

30

 

 

 

Condensate drain pipe diameter

 

 

mm

 

ø25.5 (OD)

 

ø25.5 (OD)

 

 

INDOOR UNIT Model

 

 

 

 

RAV-134TUH-1-PE

RAV-164TUH-1-PE

 

Appearance colour

 

 

 

 

Grey (galvanized steel &

Grey (galvanized steel &

 

 

 

 

 

 

thermal insulator)

thermal insulator)

 

 

Height

 

mm

 

190

 

190

 

 

Dimensions

Width

 

mm

 

910

 

910

 

 

 

Depth

 

mm

 

480

 

480

 

 

Net weight

 

 

kg

 

23

 

23

 

 

 

Heat exchanger type

 

 

 

 

Finned tube

Finned tube

 

Indoor fan type

 

 

 

 

Transverse flow fan

Transverse flow fan

 

Air volume

 

 

m3/h

 

700

 

750

 

 

Fan motor output

 

 

W

 

7 x 2

 

7 x 2

 

 

OUTDOOR UNIT Model

 

 

 

 

RAV-134AH-PE

RAV-164AH-PE

 

Appearance colour

 

 

 

 

Bronze white (Munsell 6Y7.5/1)

Bronze white (Munsell 6Y7.5/1)

 

 

Height

 

mm

 

740

 

740

 

 

Dimensions

Width

 

mm

 

880

 

880

 

 

 

Depth

 

mm

 

310

 

310

 

 

Net weight

 

 

kg

 

61

 

61

 

 

 

Heat exchanger type

 

 

 

 

Finned tube

Finned tube

 

Outdoor fan type

 

 

 

 

Propeller fan

Propeller fan

 

Air flow volume

 

 

m3/h

 

2,700

 

2,700

 

 

Fan motor output

 

 

W

 

39

 

39

 

 

 

Compressor

Model

 

 

 

PG330X3F-4LS

PG350X3F-4LS

 

Output

 

kW

 

1.5

 

1.5

 

 

 

 

 

 

 

 

Protective device

 

 

 

 

High pressure switch, fuse, crankcase heater, inner overload relay,

 

 

 

 

 

 

 

bi-metal thermostat

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CEILING PANEL model

 

 

 

 

RBC-U134PG(W)-E

RBC-U134PG(W)-E

 

Appearance colour

 

 

 

 

Silky white (Munsell 2.9Y8.9/0.8)

Silky white (Munsell 2.9Y8.9/0.8)

 

 

Height

 

mm

 

25

 

25

 

 

 

Dimensions

Width

 

mm

 

1,050

 

1,050

 

 

 

Depth

 

mm

 

550

 

550

 

 

Net weight

 

 

kg

 

4.5

 

4.5

 

 

Air filter

 

 

 

 

Washable

 

Washable

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Specifications are subject to change without notice

5

1. SPECIFICATIONS

 

Item

 

Model

 

RAV-134TU-1-PE

RAV-164TU-1-PE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Cooling capacity

 

 

kW

 

3.6

4.5

 

 

 

 

 

 

Phase

 

1

1

 

 

 

Power source

 

 

V

 

220-240

220-240

 

 

 

 

 

 

Hz

 

50

50

 

 

 

 

 

 

 

 

COOLING

COOLING

 

 

Power consumption

 

 

kW

 

2.0

2.2

 

 

 

Power factor

 

%

 

88

90

 

 

 

Running current

 

 

A

 

9.9

10.6

 

 

 

Starting current

 

 

A

 

60

60

 

 

 

Operating noise

Indoor Unit (High, Med, Low)

 

dB(A)

 

40/36/34

41/37/35

 

 

 

(SPL)

Outdoor Unit

 

dB(A)

 

50

50

 

 

 

 

Name of Refrigerant

 

 

 

R407C

R407C

 

 

Refrigerant

Charge Volume

 

kg

 

1.05

1.2

 

 

 

 

Add. Volume (20-30m)

 

g/m

 

35

35

 

 

 

Refrigerant control

 

 

 

 

Capillary tube

Capillary tube

 

 

 

Larger side size

 

mm

 

ø12.7

ø12.7

 

 

 

 

Coupler style

 

 

 

Flare

Flare

 

 

 

Smaller side size

 

mm

 

ø6.4

ø6.4

 

 

 

 

Coupler style

 

 

 

Flare

Flare

 

 

Interconnection

Standard length

 

m

 

7.5

7.5

 

 

 

pipe

Maximum actual pipe length

 

 

 

 

 

 

 

 

 

(of one way)

 

m

 

30

30

 

 

 

 

Maximum height difference

 

 

 

 

 

 

 

 

 

If Indoor Unit higher

 

m

 

15

15

 

 

 

 

If Outdoor Unit higher

 

m

 

30

30

 

 

 

Condensate drain pipe diameter

 

 

mm

 

ø25.5 (OD)

ø25.5 (OD)

 

 

INDOOR UNIT Model

 

 

 

 

RAV-134TU-1-PE

RAV-164TU-1-PE

 

 

Appearance colour

 

 

 

 

Grey (galvanized steel &

Grey (galvanized steel &

 

 

 

 

 

 

 

thermal insulator)

thermal insulator)

 

 

 

Height

 

mm

 

190

190

 

 

 

Dimensions

Width

 

mm

 

910

910

 

 

 

 

Depth

 

mm

 

480

480

 

 

 

Net weight

 

 

kg

 

23

23

 

 

 

Heat exchanger type

 

 

 

 

Finned tube

Finned tube

 

 

Indoor fan type

 

 

 

 

Transverse flow fan

Transverse flow fan

 

 

Air volume

 

 

m3/h

 

700

750

 

 

 

Fan motor output

 

 

W

 

7 x 2

7 x 2

 

 

OUTDOOR UNIT Model

 

 

 

 

RAV-134A-PE

RAV-164A-PE

 

 

Appearance colour

 

 

 

 

Bronze white (Munsell 6Y7.5/1)

Bronze white (Munsell 6Y7.5/1)

 

 

 

Height

 

mm

 

740

740

 

 

 

Dimensions

Width

 

mm

 

880

880

 

 

 

 

Depth

 

mm

 

310

310

 

 

 

Net weight

 

 

kg

 

58

58

 

 

 

Heat exchanger type

 

 

 

 

Finned tube

Finned tube

 

 

Outdoor fan type

 

 

 

 

Propeller fan

Propeller fan

 

 

Air flow volume

 

 

m3/h

 

2,700

2,700

 

 

 

Fan motor output

 

 

W

 

39

39

 

 

 

Compressor

Model

 

 

 

PG330X3F-4LS

PG350X3F-4LS

 

 

Output

 

kW

 

1.5

1.5

 

 

 

 

 

 

 

 

 

Protective device

 

 

 

 

fuse, crankcase heater

 

 

 

 

 

 

 

 

 

 

 

 

CEILING PANEL model

 

 

 

 

RBC-U134PG(W)-E

RBC-U134PG(W)-E

 

 

Appearance colour

 

 

 

 

Silky white (Munsell 2.9Y8.9/0.8)

Silky white (Munsell 2.9Y8.9/0.8)

 

 

 

Height

 

mm

 

25

25

 

 

 

 

 

 

 

 

 

 

 

Dimensions

Width

 

mm

 

1,050

1,050

 

 

 

 

Depth

 

mm

 

550

550

 

 

 

Net weight

 

 

kg

 

4.5

4.5

 

 

 

Air filter

 

 

 

 

Washable

Washable

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Specifications are subject to change without notice

6

2. CONSTRUCTION VIEWS

2.1Indoor Unit RAV-104TUH-1-PE RAV-134TUH-1-PE RAV-164TUH-1-PE RAV-134TU-1-PE RAV-164TU-1-PE

 

Drain pipe joint

Refrigerant piping joint

 

(Liquid ø6.4)

Hanger bolt

(outer ø25.5)

 

 

 

 

 

 

70

(4-M10)

 

 

480

 

840

 

 

 

 

 

76

330

76

 

 

 

 

 

190

 

190

156

 

 

 

 

25

 

Refrigerant piping joint

(Gas ø12.7)

96

131

Wiring connection

A

 

 

TOSHIBA

550

 

 

 

 

Panel outer dimension 1050

 

 

 

 

20

Ceiling opening 1010

20

 

 

 

40

Hang bolt pitch 930

40

1050

 

 

70

840

110

 

 

40

 

90

dimensionouterPanel550

510openingCeiling

 

 

480

410pitchboltHang

 

66

 

 

 

 

 

 

 

 

 

 

73

View A

600

600

Minimum

Minimum

200

(Unit: mm)

600 Minimum

Space required for service and installation

7

(2-20x60 slots)

2. CONSTRUCTION VIEWS

2.2Outdoor Unit RAV-134AH-PE RAV-164AH-PE RAV-134A-PE

RAV-164A-PE Knock-out hole for drain

 

Hole for drain

 

 

 

(2xø19 hole)

360

 

 

165

 

 

 

 

 

Refrigerant pipe connection

12

117

40

280

 

(Gas ø12.7)

 

 

70

30

70 50

340

 

Refrigerant pipe connection

 

 

 

 

(Liquid ø6.4)

12

45

50

45

Earth screw (M6)

790

 

 

Anchor bolt hole

Air outlet

Electric

Terminal cover

(4-12x18slots)

parts box

 

 

 

 

 

 

880

310

104

 

Handle

 

 

 

(Both sides)

 

500

 

 

 

 

 

 

740

380

 

90

 

 

 

 

 

 

88

18

 

 

 

 

320

 

 

37

566

Blow out guide

364

mounting hole

 

 

 

 

 

 

(4-ø3 embosses)

 

 

 

Space required for service

 

100

100

500

 

Outlet

 

(Space for wiring

 

 

and piping)

When installed with the inlet facing the wall

(Space for wiring and piping)

100

300

500

 

Outlet

 

 

When installed with the outlet facing the wall

8

Toshiba RAV-164TUH-1-PE, RAV-164TU-1-PE, RAV-134TUH-1-PE, RAV-134TU-1-PE, RAV-104TUH-1-PE SERVICE MANUAL

3. WIRING DIAGRAMS

3.1RAV-104TUH-1-PE RAV-134TUH-1-PE RAV-164TUH-1-PE

 

 

 

TA

 

TC

 

 

 

 

 

GRY

2

2

CN04

 

CN05

 

 

 

 

15 15

GRY

CN15 (TA)

 

(TC)

 

 

 

 

14 14

 

1

1

(LAN)

 

CN07

 

 

 

13 13

 

 

 

 

 

 

 

 

12 12

ORG

1

1

 

 

(FAN)

 

 

 

YEL

 

 

H

1 1 BLK

 

 

11 11

2 2

 

RY04

 

 

10 10

BLU

3

3

 

 

M

 

ORG

 

 

9

9

CN02

 

 

 

 

 

 

 

 

REMOCON

 

 

3

3

 

 

8

8

 

 

 

RY03

 

 

 

 

 

 

 

9 9 RED

 

 

2

2

 

 

 

 

 

L

5

5 BLU

 

 

7

7

CN12

 

 

 

RY02

UL

7

7 YEL

 

 

5

5

 

 

 

 

 

 

 

4

4

 

 

 

 

 

 

 

 

 

 

3

3

CN01

 

 

 

 

 

 

 

RY01

 

1

1

 

 

 

 

 

 

 

(output)

 

(TRANS)

 

 

 

 

 

 

 

 

 

 

 

 

CN21

 

 

 

 

 

 

ORG

4

4

 

 

 

 

CN09

 

 

 

BLU

 

 

 

 

 

 

 

 

3

3

 

 

 

 

 

BLK

BLK

 

BLK

 

 

 

 

 

(WHI)

 

2

2

 

 

 

 

 

 

YEL

1

1

 

 

 

 

 

(LOUVER)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WHI

 

3

3

 

 

 

 

 

 

 

 

1

1

RY01

 

RY06

 

 

 

RY07

TR

RED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F (L1)

 

CN03

 

 

 

 

 

 

 

 

 

 

 

CN10

 

 

 

(N)

(SERIAL)

 

 

 

(PUMP) 7

5

3

1

1

3

5

 

 

 

7

5

3

1

1

3

5

GRY

RED

PUR

GRY

RED

GRY

BLK

WHI

4

6

5

1

2

3

WHI

RC01

 

4

6

5

1

2

3

 

 

 

 

 

 

 

 

 

RC02

GRN/YEL

Indoor unit

1

2

3

X Y A B C

DM

CS

F3

Interface

 

PCB

TR

 

 

 

SM

SM

 

 

 

01

02

 

RED

 

 

 

 

WHI

 

WHI

FM

 

1

1

 

2

2

 

02

 

3

3

RED

 

 

 

4

4

 

YEL

 

5

5

 

 

 

BLU

 

6

6

 

 

 

ORG

 

 

 

 

 

 

 

 

BLK

 

RED

 

 

 

WHI

1

1

WHI

FM

 

 

2

2

 

01

 

3

3

RED

 

 

4

4

YEL

 

5

5

 

 

 

BLU

 

6

6

 

 

 

ORG

 

 

 

 

 

 

 

 

BLK

 

 

 

 

1

2

3

 

 

 

 

 

 

(1 Phase

 

 

 

 

 

 

 

 

 

model)

F2

 

 

 

 

 

 

 

 

Earth

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Screw

 

 

 

 

 

 

X Y

A

B C

 

L

N

 

 

 

 

 

 

 

 

 

 

 

 

Central

Remote

 

 

Power

 

 

 

 

Remote

Controller

Outdoor

 

Supply

 

 

 

 

Controller

 

220/240V

 

 

 

 

(Optional)

 

 

 

 

 

(Optional)

unit

 

~50Hz

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Symbol

Name

Symbol

Name

 

 

 

 

 

 

FM01, 02

Fan Motor

F

Fuse (PCB)

 

 

 

 

 

 

RC01,02

Running Capacitor

F3

Fuse (Interface) PCB

Shows terminal block and figures show terminal numbers.

TR

Transformer

DM

Drain Pump

TA

Sensor

SM01, 02

Stepper Motor

Broken lines show wiring at site.

 

 

 

 

TC

Sensor

CS

Float Switch

 

 

 

 

 

 

Do not operate the units with the magnetic contactor pushed in.

RY01~RY07 Relay

 

 

9

3. WIRING DIAGRAMS

3.2RAV-134TU-1-PE RAV-164TU-1-PE

TATC

 

 

 

CN04

 

 

 

(TA)

ORG

1

1

 

YEL

 

2

2

 

BLU

 

3

3

RY02

CN02

REMOCON

RY03

CN12

ORG

7

7

 

BLU

 

6

6

 

 

 

 

5

5

CN01

 

4

4

 

(TRANS)

BLK

3

3

 

2

2

 

YEL

 

1

1

 

 

 

 

WHI

 

 

CN05

(TC)

CN07

(FAN)

H 1 1 BLK

M

ORG

3

3

L 5 5 BLU

7

7

YEL

9

9

RED

15 15

14 14

13 13

12 12

11 11

10 10

9

9

8

8

7

7

6

6

5

5

4

4

3

3

2

2

1

1

RY01

CN09

BLK

BLK

(output)

(WHI)

 

(LOUVER)

 

 

3

3

 

 

 

1

1

 

RY14

RY07

RY01

RY11

RED

TR

 

 

 

F (L1)

 

 

CN03

CN11

CN10

 

 

 

(N)

 

(FLOAT)

(PUMP)

5

3

1

1

3

5

7

 

1

3

 

5

3

1

1

3

5

7

 

1

3

 

6

 

 

 

4

2

8

43

7

3

43

 

43 5

1

WHI

1

2

3

4

5

6

WHI

RC02

 

1

2

3

4

5

6

 

 

 

 

 

 

 

 

 

 

RC01

GRN/YEL

Indoor unit

1

2

3

DM

CS

F3

Interface

 

PCB

TR

 

 

 

SM

SM

 

 

 

01

02

 

RED

 

 

 

 

WHI

 

WHI

FM

 

1

1

 

2

2

 

02

 

3

3

RED

 

 

 

4

4

 

YEL

 

5

5

 

 

 

BLU

 

6

6

 

 

 

ORG

 

 

 

 

 

 

 

 

BLK

 

RED

 

 

 

WHI

1

1

WHI

FM

 

 

2

2

 

01

 

3

3

RED

 

 

4

4

YEL

 

5

5

 

 

 

BLU

 

6

6

 

 

 

ORG

 

 

 

 

 

 

 

 

BLK

A

B

 

C

 

 

 

 

 

1

2

3

 

 

 

(1 Phase

 

 

 

 

 

model)

 

 

 

 

 

F2

 

 

 

 

 

Earth

 

 

 

 

 

screw

 

 

A

B

C

L

 

N

Remote

 

 

Power

 

Controller

 

supply

 

(Optional)

Outdoor

220/240V

 

 

 

 

~50Hz

 

 

 

 

unit

 

 

 

 

 

Symbol

Name

Symbol

Name

 

 

 

FM01, 02

Fan Motor

F

Fuse (PCB)

 

 

 

RC01, 02

Running Capacitor

F3

Fuse (Interface) PCB

 

show terminal numbers.

TR

Transformer

DM

Drain Pump

 

 

 

 

 

Shows terminal block and figures

TA

Sensor

SM01, 02

Stepper Motor

Broken lines show wiring at site.

 

 

 

 

TC

Sensor

CS

Float Switch

 

 

 

Do not operate the units with the magnetic contactor pushed in.

 

RY01~RY14

Relay

43

Relay

10

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