The tekmarNet®4 Gateway 482 provides RS 232 serial communication between tekmarNet® Thermostats and third party
automation systems. The third party automation system is able to monitor and adjust the thermostat’s heating, cooling,
and ventilation fan settings. Through the use of third party device drivers written for this product, tekmarNet
®
systems are
fully integrated into home automation systems.
Features
tekmarNet®4 and tekmarNet®2 Compatible
•
CSA C US approved for US and Canada
•
Power
Tx
Rx
Drivers available for leading home automation
•
systems
On
Reporting Enable
Power-On State
Off
Input
115 V (ac)
Power Supply
tN4 Gateway 482
RS 232
1
2
Power
L
N
3
4
0
C0
tN4
Do not apply power
5
6
7
8
1
C1
2
tN4
C2
tN49C3
10
3
tN411C4
tN4 Bus 0
tN4 Bus 1
tN4 Bus 2
tN4 Bus 3
tN4 Bus 4
Designed and assembled in Canada by
tekmar Control Systems Ltd.
tektra 1017-02
Power: 115 V ±10% 60 Hz 45 mA
Caution: Signal wiring must be rated at least 300 V.
The following defined terms and symbols are used throughout this manual to bring attention to the presence of hazards
of various risk levels, or to important information concerning the life of the product.
Earth ground
– Caution: Refer to accompanying documents
– Caution: Refer to accompanying documents
INSTALLATION
CATEGORY II
– Local level appliances
Caution
Improper installation and operation of this control could
result in damage to the equipment and possibly even
personal injury or death. It is your responsibility to
ensure that this control is safely installed according to all
applicable codes and standards. This electronic control
is not intended for use as a primary limit control. Other
controls that are intended and certified as safety limits
must be placed into the control circuit. Do not attempt
to service the control. Refer to qualified personnel for
servicing. Apart from any field replaceable fuse(s) there
are no user serviceable parts. Attempting to do so voids
warranty and could result in damage to the equipment
and possibly even personal injury or death.
Choosing a Location
The location of the tN4 Gateway is important. To ensure proper wiring during rough in, select an appropriate location for
the control early in the construction process. Consider the following:
Do not expose the tN4 Gateway to temperatures beyond
•
32 to 122°F (0 to 50°C).
Keep dry. Avoid potential leakage onto the control.
•
Relative humidity ≤ 92% to 104°F (40°C), down to 50%
•
above 104°F (40°C).
Provide adequate ventilation.
•
Keep away from equipment, appliances or other sources
•
of electrical interference.
Mount the enclosure to a solid backing.
•
Provide easy access for wiring and viewing.
•
•
Mount approximately 5 feet (1.5 m) off the finished floor.
Mount near the zone managers, reset modules, tN4
•
thermostats, tN4 setpoint controls, and mixing expansion
modules. The total wire length of each tN4 bus cannot
exceed 5000 feet.
Each tN4 bus consists of a pair of wires (tN4 and C).
•
The tN4 Gateway can accept up to 5 tN4 buses.
•
Use a Category 5 cable up to or less than 150 feet (45
•
m) in length to connect the tN4 Gateway to the home
automation equipment.
Press down at the fingertip
grips on top of the front cover
and pull out and down.
Remove the safety dividers
from the wiring chamber by
pulling them straight out of
their grooves.
The control can be mounted on
a standard DIN rail. First remove
the control from its base and
then, using the hooks and spring
clip on the back of the control,
mount it onto the DIN rail. This
will be a popular option for those
who prefer to mount the control
inside a larger electrical panel.
Lift the front cover up and
away from the control.
Control release clip
Press the control release
clip on the base inside the
wiring chamber and slide
the control upwards.
The wiring can enter the bottom
or the back of the enclosure.
Knock-outs provided in the base
allow the wiring to be run in
conduit up to the enclosure. The
base also has holes that line up
with the mounting holes of most
common electrical boxes.
Loosen the screws at the
front of the wiring cover.
The control lifts up and
away from the base.
The wiring cover pulls straight
out from the wiring chamber.
13 Mounting holes
Control
release
clip
There are 10 conduit knock-outs at the back
and bottom of the wiring chamber.
The base is ready for mounting.
Included Parts
One tN4 Gateway 482
•
One RJ45 to DB9 Adapter
•
One Data Brochure D 482
•
Electrical Drawings
The electrical drawing examples on the following pages
show the 482 in common applications. These drawings
have a brief explanation of what is being operated in each
system. Choose the components in your system and use
the drawings as a guide to aid in wiring your system. These
are only concept drawings, not engineered drawings.
They are not intended to describe a complete system nor
any particular system. It is up to the system designer to
determine the necessary components for and configuration
One Job Record J 482
•
One Plastic Bag for Brochures
•
One Screwdriver
•
of the particular system being designed including additional
equipment, isolation relays (for loads greater than the
controls specified output ratings) and any safety devices,
which in the judgment of the designer are appropriate in
order to properly size, configure and design that system
and to ensure compliance with building and safety code
requirements.
Description: tN4 network of tekmarNet® thermostats are connected to a tN4 Gateway 482.
On
Power
tN4 Gateway 482
RS 232
1
2
Power
L
N
3
4
0
C0
tN4
Do not apply power
5
6
7
8
1
C1
2
tN4
C2
tN49C3
10
3
tN411C4
Tx
Rx
tN4 Bus 0
tN4 Bus 1
tN4 Bus 2
tN4 Bus 3
tN4 Bus 4
12
4
tN4
Test
Designed and assembled in Canada by
tekmar Control Systems Ltd.
tektra 1017-02
Power: 115 V ±10% 60 Hz 45 mA
Caution: Signal wiring must be rated at least 300 V.
RS 232
Reporting Enable
Power-On State
off
not testing
red
testing
red
testing paused
Off
Date Code
H2051A
Category 5 Cable (< 150 feet, 45 m)
G
N
Adapter
L
To RS 232 Serial Port
To isolate relay,
To isolate relay,
cut jumper
tNt 542
One Stage Heat
/
993-02
Feb 2005
Lot 01
cut jumper
tNt 542
One Stage Heat
/
993-02
Feb 2005
Lot 01
Refer to Thermostat wiring brochures for complete wiring schematic.
Note: There is a limit of 24 devices per tN4 bus. Additional thermostats can be wired to the next available bus up to a
This section explains how to wire individual devices to the
tN4 Gateway. For step-by-step wiring, refer to the terminal
number on the right of the page.
Before wiring ensure all power is turned off and take all
•
necessary precautions.
Install the supplied wiring compartment barriers by
•
sliding them into the grooves provided to isolate the
All wires must be rated at least 300 V.
•
High voltage wires should be 14 AWG conductors.
•
Low voltage wires should be 18 AWG conductors.
•
Strip all wiring to a length of 3/8 in. or 10 mm for all
•
terminals.
Only qualified personnel should attempt installation of
•
the tN4 Gateway.
low and high voltage wiring.
Refer to the current and voltage ratings at the back
•
of this brochure before connecting devices to this
control.
Power Requirements Terminals 1-2
•
Provide a 15 A circuit for the power.
•
An approved circuit breaker or power disconnect that
de-energizes the high voltage wiring should be located
near the tN4 Gateway, and marked as the 115 V (ac)
power disconnect for this device.
115 V (ac) high voltage power supply circuits must be
•
protected by 15 A maximum overcurrent protection.
•
Connect 115 V (ac) hot (L) to terminal 2.
•
Connect 115 V (ac) neutral (N) to terminal 1.
Connect the ground wire to one of the ground screws
•
provided in the wiring chamber.
N
L
G
115 V (ac)
12
Power
NL
tN4 Bus Inputs Terminals 3 - 12
The tN4 Gateway includes five tN4 buses:
tN4 Bus 0 (terminals 3 and 4)
•
tN4 Bus 1 (terminals 5 and 6)
•
tN4 Bus 2 (terminals 7 and 8)
•
tN4 Bus 3 (terminals 9 and 10)
•
tN4 Bus 4 (terminals 11 and 12)
•
34
0
C0 tN4
Each tN4 bus consists of a tN4 terminal as well as a C
terminal.
CtN4
Polarity is important.
Connect each tN4 bus on the system to a tN4 bus input
on the 482. The tN4 bus order on the 482 is not critical;
however, it is recommended to connect them to the 482
in the same order in order to avoid confusion during
troubleshooting.
RS 232 Serial Port
Use a Category 5 cable with an RJ45 connector and plug
it into the 482 RS 232 serial port. Connect the opposing
end RJ45 connector into the RJ45 to DB9 adapter.
Cleaning
The 482 exterior can be cleaned using a damp cloth. Moisten the cloth with water and wring out prior to wiping the device.
Do not use solvents or cleaning solutions.
The following tests are to be performed using standard
testing practices and procedures and should only be carried
out by properly trained and experienced persons.
A good quality electrical test meter, capable of reading
from at least 0-300 V (ac), 0-30 V (dc), 0-2,000,000 Ohms,
and testing for continuity is essential to properly test the
wiring and sensors.
Testing the Control
Testing the Power
1. Remove the front and wiring covers from the control.
2. Use an electrical test meter to measure (ac) voltage
between the Power N and L terminals (1 and 2). The
reading should be 115 V (ac) + / – 10%. The Power LED
should be on.
3. If power is not present the Power LED will be off. Check
the circuit(s) that supply power to the Power N and L
terminals (1 and 2).
Testing the tN4 Buses
1. Remove the front and wiring covers from the control.
2. There are a total of five tN4 buses (tN4 and C). The corresponding tN4 LED will be on if there is communication
on the tN4 bus.
3. If there is no communication on a tN4 bus that is supposed
to have communication, there may an open or short
circuit. An open or short circuit will be indicated as a bus
error on any tN4 thermostats, tN4 setpoint controls, and
tN4 system controls.
4. To test for short circuits:
Disconnect the tN4 bus wires on both ends.
•
Install wire nuts on each wire on one end to ensure the
•
wire ends are not touching.
Measure for continuity using an electrical meter.
•
If continuity is present, there is a short circuit fault
•
along the wires. It is recommended to replace the tN4
bus wires.
5. To test for open circuits:
Disconnect the tN4 bus wires on one end and connect
•
them together.
Disconnect the tN4 bus wires on the other end.
•
Use an electrical meter to measure for continuity.
•
If there is no continuity, there is an open circuit fault
•
along the wires. It is recommended to replace the tN4
bus wires.
Test Meter
###
Control Terminals
Testing the RS 232 Serial Port
A terminal shell called Termite can be used to test the RS
232 serial port hexadecimal data.
Step 1: Download the Termite (complete setup) terminal
program for Windows.
none, Flow control = none, Forward = none
Hex View = check marked
Step 3: Enter commands
Hexadecimal values can be entered in the command line
at the bottom. The hexadecimal numbers must be entered
in the format 0x00 followed by a space.
The 482 includes a built-in test routine that transmits a
message via the RS232 port. The result of this is that the
Tx indicator will flash as the message is sent.
Start the test routine by pressing the Test button for 1
second. The Test LED turns red.
Before connecting the tN4 Gateway to a tekmarNet® system,
it is recommended that the system be fully completed, with
no tekmarNet
later date. Also, each tekmarNet® thermostat is automatically
assigned a tekmarNet® address when connected to the
®
thermostats being added or removed at a
Controllable Equipment
The tN4 Gateway 482 can communicate and control the
following tekmar products:
tekmarNet®2 Thermostat 527, 528, 529, 530
•
tekmarNet®4 Thermostat 537, 538, 540, 541, 542,
•
543*, 544, 545, 546
Other Equipment
The tN4 Gateway 482 is compatible with the following
products but does not directly communicate with them:
tN4 Timer 033
•
Setpoint Control 161, 162
•
Boiler Control 274, 275
•
tN2 Wiring Center 313, 314
•
tN4 Wiring Center 315, 316
•
Zone Expansion Module 324, 325, 326
•
Zone Manager 334, 335, 336, 337
•
Power Manager 345, 346
•
tN2 House Control 400, 401, 402, 403, 406
•
system. When using a Gateway, each device requires a
manual address. This address should be written down
together with the room location for future reference using
the Job Record J 482 and will be required in order to name
the room on the home automation equipment.
tekmarNet® Thermostat 552
•
*543 software versions J1126A to J1126I are not fully
compatible with the 482.
Please contact your tekmar sales representative for
assistance with affected 543 products.
Boiler Reset Module 420
•
Mixing Reset Module 421
•
Universal Reset Module 422**, 423***
•
Mixing Expansion Module 440, 441, 444
•
tN4 User Switch 479, 480, 481
•
**422 software versions J1124A to J1124J are not fully
compatible with the 482.
***423 software versions J1147A to J1147G are not fully
compatible with the 482.
Products not listed may not be compatible with this
version of the 482 software. Contact your tekmar
sales representative for information.
Incompatible Equipment
The tN4 Gateway 482 is not compatible with the tN4 Gateway 483. Two tN4 Gateway products cannot be installed on the
same heating system.
Reporting Enable Power On State DIP Switch
The 482 supports an option to automatically report thermostat information once every minute. The Reporting Enable Power
On State DIP switch selects if Reporting Enable is normally on or normally off when powered on. Most home automation
systems require the reporting enable to be set to on. Older home automation equipment may require this to be set to off.
LED Status Indicators
LEDsOnOff
Power
Tx
Rx
tN4 Bus 0
tN4 Bus 1
tN4 Bus 2
tN4 Bus 3
Power is on.Power is off.
Flashes when RS232 message is sent.No RS232 message.
Flashes when RS232 message is received.No RS232 message.
tN4 communication on bus 0 is present.No tN4 communication on bus 0.
tN4 communication on bus 1 is present.No tN4 communication on bus 1.
tN4 communication on bus 2 is present.No tN4 communication on bus 2.
tN4 communication on bus 3 is present.No tN4 communication on bus 3.
tN4 communication on bus 4 is present.No tN4 communication on bus 4.
Page 11
tekmarNet® Home Automation Protocol
Several leading home automation control companies
have worked together with tekmar and have created
software drivers for the tN4 Gateway 482 and tekmarNet®
compatible products. These software drivers are available
from the home automation control company.
Refer to the 482 product page on tekmar’s website
http://tekmarcontrols.com/accessories/482.html
for details and a complete listing. The software drivers
allow easy integration of tekmarNet
automation system.
If you have a home automation system that is not listed
on the tekmar website, you may create your own software
drivers. This will require advanced programming skills.
The tekmarNet® Home Automation protocol is available
on the tekmar website at:
The 482 uses the following format to address each
thermostat: Port:Bus:Thermostat Device
Each thermostat is able to display the Bus and Thermostat
Device on the LCD display. This is documented as the
‘tekmarNet Address’ in the thermostat data brochure.
Port Number
The leading digit is the Port number. This determined by
the wiring connection that the thermostat is wired to on
the 482.
482 tN4 Bus 0 (terminals 3 & 4) = 0
482 tN4 Bus 1 (terminals 5 & 6) = 1
482 tN4 Bus 2 (terminals 7 & 8) = 2
482 tN4 Bus 3 (terminals 9 & 10) = 3
482 tN4 Bus 4 (terminals 11 & 12) = 4
Bus Number
The second digit is the thermostat bus number. The bus
number is pre-determined by the wiring of the thermostat
to a boiler or mixing reset control water temperature bus.
In the event that no reset control is installed, the bus
number is 0.
The 406 tN4 bus numbering is dependent on the
WaterTemp and the Zone settings when configuring the
control.
WaterTempZonesTank
Bus
T—1—
T + M—12—
T + B—1—2
T + MBMix1*3
T + MBBoil12**
* and ** thermostats on this bus are unable to communicate
to external systems.
Mix
Bus
Boiler
Bus
Thermostat Device Number
The third and fourth digits indicate the thermostat
device number. The thermostat device number is a
two digit number that ranges from 01 to 24 and can be
determined from the thermostat address. To determine
the thermostat address, please consult the data brochure
for the appropriate thermostat.
Example 1
A thermostat with bus and thermostat device number of
b:01 is wired to a model 400 controller boiler bus and in
turn is wired to the 482 on port 0. This address is 0101.
Example 2
A thermostat with bus and thermostat device number of
b:24 is wired to a model 423 controller boiler bus and in
turn is wired to the 482 on port 0. This address is 0424.
Example 3
A group of thermostats are wired together to create a standalone network. A thermostat with thermostat device number
15 is wired to the 482 on port 0. This address is 0015.
LiteratureC482, D482, J482
ControlMicroprocessor PID control; This is not a safety (limit) control
Packaged weight3.6 lb. (1600 g)
Dimensions6-5/8” H x 7-9/16” W x 2-13/16” D (170 x 193 x 72 mm)
EnclosureEnclosure A, blue PVC plastic, NEMA type 1
ApprovalsCSA C US, meets ICES & FCC regulations for EMI / RFI
Ambient conditions
Power Supply115 V ± 10%, 60 Hz, 45 mA
This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: (1) This device may not cause harmful
interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
The installer must ensure that this control and its wiring are isolated and / or shielded from strong sources of electromagnetic noise. Conversely,
this Class B digital apparatus complies with Part 15 of the FCC Rules and meets all requirements of the Canadian Interference-Causing Equipment
Regulations. However, if this control does cause harmful interference to radio or television reception, which is determined by turning the control off
and on, the user is encouraged to try to correct the interference by re-orientating or relocating the receiving antenna, relocating the receiver with
respect to this control, and / or connecting the control to a different circuit from that to which the receiver is connected.
Cet appareil numérique de la classe B respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada.
Indoor use only, 32 to 122°F (0 to 50°C), RH ≤ 92% to 104°F (40°C), down to 50%
above 104°F (40°C), 9842 feet (3000 m) maximum altitude
Limited Warranty and Product Return Procedure
Limited Warranty The liability of tekmar under this warranty is
limited. The Purchaser, by taking receipt of any tekmar product
(“Product”), acknowledges the terms of the Limited Warranty in
effect at the time of such Product sale and acknowledges that it
has read and understands same.
The tekmar Limited Warranty to the Purchaser on the Products sold
hereunder is a manufacturer’s pass-through warranty which the
Purchaser is authorized to pass through to its customers. Under
the Limited Warranty, each tekmar Product is warranted against
defects in workmanship and materials if the Product is installed
and used in compliance with tekmar’s instructions, ordinary wear
and tear excepted. The pass-through warranty period is for a period
of twenty-four (24) months from the production date if the Product
is not installed during that period, or twelve (12) months from the
documented date of installation if installed within twenty-four (24)
months from the production date.
The liability of tekmar under the Limited Warranty shall be limited to,
at tekmar’s sole discretion: the cost of parts and labor provided by
tekmar to repair defects in materials and / or workmanship of the defective product; or to the exchange of the defective product for a warranty
replacement product; or to the granting of credit limited to the original
cost of the defective product, and such repair, exchange or credit shall
be the sole remedy available from tekmar, and, without limiting the
foregoing in any way, tekmar is not responsible, in contract, tort or
strict product liability, for any other losses, costs, expenses, inconveniences, or damages, whether direct, indirect, special, secondary,
incidental or consequential, arising from ownership or use of the product, or from defects in workmanship or materials, including any liability
for fundamental breach of contract.
The pass-through Limited Warranty applies only to those defective
Products returned to tekmar during the warranty period. This Limited
Warranty does not cover the cost of the parts or labor to remove or
transport the defective Product, or to reinstall the repaired or replacement Product, all such costs and expenses being subject to Purchaser’s agreement and warranty with its customers.
Any representations or warranties about the Products made by Purchaser to its customers which are different from or in excess of the
tekmar Limited Warranty are the Purchaser’s sole responsibility and
obligation. Purchaser shall indemnify and hold tekmar harmless from
and against any and all claims, liabilities and damages of any kind or
nature which arise out of or are related to any such representations or
warranties by Purchaser to its customers.
The pass-through Limited Warranty does not apply if the returned
Product has been damaged by negligence by persons other than
tekmar, accident, fire, Act of God, abuse or misuse; or has been damaged by modifications, alterations or attachments made subsequent to
purchase which have not been authorized by tekmar; or if the Product
was not installed in compliance with tekmar’s instructions and / or the
local codes and ordinances; or if due to defective installation of the
Product; or if the Product was not used in compliance with tekmar’s
instructions.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES,
EXPRESS OR IMPLIED, WHICH THE GOVERNING LAW ALLOWS
PARTIES TO CONTRACTUALLY EXCLUDE, INCLUDING, WITHOUT LIMITATION, IMPLIED WARRANTIES OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE, DURABILITY OR
DESCRIPTION OF THE PRODUCT, ITS NON-INFRINGEMENT OF
ANY RELEVANT PATENTS OR TRADEMARKS, AND ITS COMPLIANCE WITH OR NON-VIOLATION OF ANY APPLICABLE ENVIRONMENTAL, HEALTH OR SAFETY LEGISLATION; THE TERM OF ANY
OTHER WARRANTY NOT HEREBY CONTRACTUALLY EXCLUDED
IS LIMITED SUCH THAT IT SHALL NOT EXTEND BEYOND TWENTYFOUR (24) MONTHS FROM THE PRODUCTION DATE, TO THE
EXTENT THAT SUCH LIMITATION IS ALLOWED BY THE GOVERNING LAW.
Product Warranty Return Procedure All Products that are believed
to have defects in workmanship or materials must be returned, together
with a written description of the defect, to the tekmar Representative
assigned to the territory in which such Product is located. If tekmar
receives an inquiry from someone other than a tekmar Representative,
including an inquiry from Purchaser (if not a tekmar Representative) or
Purchaser’s customers, regarding a potential warranty claim, tekmar’s
sole obligation shall be to provide the address and other contact information regarding the appropriate Representative.
tekmar Control Systems Ltd., Canada, tekmar Control Systems, Inc., U.S.A.