BDP-S4100/BX510/S5100
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RMT-B119A/B119P |
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SERVICE MANUAL |
UK Model |
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AEP Model |
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Ver. 1.0 2012.12 |
BDP-S4100/S5100 |
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US Model |
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Canadian Model |
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BDP-BX510/S5100 |
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Australian/NZ Model |
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PX Model |
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BDP-S5100 |
Photo: BDP-S4100
Remote : RMT-B119A
SPECIFICATIONS
System
Laser: Semiconductor laser
Inputs and outputs
(Jack name:
Jack type/Output level/Load impedance)
DIGITAL OUT (COAXIAL):
Phono jack/0.5 Vp-p/75 ohms
HDMI OUT:
HDMI 19-pin standard connector
LAN (100):
100BASE-TX Terminal
USB:
USB jack Type A (For connecting a USB memory, memory card reader, digital still camera, and digital video camera)
Wireless (BDP-BX510/S5100 ONLY) Wireless LAN standard:
IEEE 802.11 b/g/n
Frequency range:
2.4 GHz band : Channels 1-11 : US,CND,PX / Channels 1-13 : Other
Modulation:
DSSS and OFDM
This product meets ENERGY STAR® guidelines for energy efficiency. ENERGY STAR and the ENERGY STAR mark are registered U.S. marks. ENERGY STAR is a registered mark owned by the U.S. government. (BDP-S5100:US,CND/BX510)
General
Power requirements:
220 – 240V AC, 50/60Hz (BDP-S4100:UK,AEP/S5100:UK,AEP,AUS)
120V AC, 60Hz (BDP-BX510/S5100:US,CND)
110 – 240V AC, 50/60Hz (BDP-S5100:PX)
Power consumption:
13 W (BDP-S4100)
14 W (BDP-BX510/S5100)
Dimensions (approx.):
360mm × 199mm × 43mm
(14 1/4 in. × 7 7/8 in. × 1 3/4 in.) (width/depth/height) incl. projecting parts
Mass (approx.):
1.3 kg (2 lb 14 oz)
Operating temperature:
5ºC to 35ºC(41ºF to 95ºC)
Operating humidity:
25 % to 80 %
Supplied accessories
•Plug Adaptor (1) (BDP-S5100:PX)
•High Speed HDMI cable (1) (BDP-BX510)
•Remote commander (remote) (1)
•Size AA (R6) batteries (2)
Specifications and design are subject to change without notice.
Blu-ray Disc™ / DVD Player
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Sony Corporation |
2012L6900-1 |
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9-890-796-11 |
© 2012.12 |
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Home Entertainment Business Group |
Published by Document Design Dept. |
BDP-S4100/BX510/S5100
SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety checks before releasing the set to the customer:
1.Check the area of your repair for unsoldered or poorly-soldered connections. Check the entire board surface for solder splashes and bridges.
2.Check the interboard wiring to ensure that no wires are “pinched” or contact high-wattage resistors.
3.Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.
4.Look for parts which, though functioning, show obvious signs of deterioration. Point them out of the customer and recommend their replacement.
5.Check the line cord for cracks and abrasion. Recommend the replacement of any such line cord to the customer.
6.Check the B+ voltage to see it is at the values specified.
7.Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.
μ |
Ω |
Fig. A. Using an AC voltmeter to check AC leakage.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes). Leakage current can be measured by any one of three methods.
1.A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers' instructions to use these instruments.
2.A battery-operated AC milliammeter. The Data Precision 245 digital multimeter is suitable for this job.
3.Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The “limit” indication is 0.75V, so analog meters must have an accurate low-voltage scale. The Simpson 250 and Sanwa SH-63Trd are examples of a passive VOM that is suitable. Nearly all battery operated digital multimeters that have a 2V AC range are suitable. (See Fig. A)
CAUTION:
The use of optical instrument with this product will increase eye hazard.
CAUTION
Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.
This label is located on the laser protective housing inside the enclosure.
For customers in European countries
For customers in China
For customers in Taiwan
WARNING!!
WHEN SERVICING, DO NOT APPROACH THE LASER EXIT WITH THE EYE TOO CLOSELY. IN CASE IT IS NECESSARY TO CONFIRM LASER BEAM EMISSION, BE SURE TO OBSERVE FROM A DISTANCE OF MORE THAN 25 cm FROM THE SURFACE OF THE OBJECTIVE LENS ON THE OPTICAL PICK-UP BLOCK.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 
OR DOTTED LINE WITH MARK 
ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE
SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
product. The CLASS 1 LASER PRODUCT MARKING is located on the rear exterior.
Unleaded solder
Boards requiring use of unleaded solder are printed with the leadfree mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with the lead free mark due to their particular size.)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
Unleaded solder melts at a temperature about 40°C higher than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to about 350°C.
Caution: The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful!
Strong viscosity
Unleaded solder is more viscous (sticky, less prone to flow) than ordinary solder so use caution not to let solder bridges occur such as on IC pins, etc.
Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may also be added to ordinary solder.
2
BDP-S4100/BX510/S5100
TABLE OF CONTENTS
Section. Title. |
Page. |
1.SERVICE NOTE
1.1 |
Disc Removal Procedure If The Tray |
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Cannot Be Ejected (Forced Ejection).......................................... |
1-1 |
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1-2. |
Work when optical device are replaced ...................................... |
1-1 |
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1-3. |
Test Disc ..................................................................................... |
1-2 |
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1-3-1. Operation and Display............................................................... |
1-2 |
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1-3-2. Menu functions.......................................................................... |
1-9 |
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1-4. |
Drive Repairing ......................................................................... |
1-15 |
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1-4-1. Preparation.............................................................................. |
1-15 |
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1-4-2. Checking Flow ~ Drive (BU) section ~ .................................... |
1-15 |
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1-4-3. BU Check Flow [zz] ~.............................................................. |
1-16 |
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1-4-4. BU (Optical Block) Repair Guide............................................. |
1-16 |
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1-4-5. |
BU Adjustment Flow [yy] ~ ...................................................... |
1-17 |
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1-4-6. |
KEM-480AAA/C2RP2 Packing Spec ...................................... |
1-17 |
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1-4-8. |
BU Data Decode Jig................................................................ |
1-18 |
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1-4-9. |
Loading For Service................................................................ |
1-19 |
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1-4-10.Laser Caution Label............................................................... |
1-19 |
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1-5. |
Assembly caution ................................................................... |
1-21E |
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2.DISASSEMBLY
2-1. |
Disassembly Flow ....................................................................... |
2-1 |
2-2. Side Panel And Tray Cover Assy ................................................ |
2-1 |
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2-3. Top Panel, FR-1002 Board And Wlan Module ............................ |
2-2 |
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2-4. |
Switching Regulator .................................................................... |
2-2 |
2-5. |
MB-1005 Board........................................................................... |
2-3 |
2-6. |
BD Drive...................................................................................... |
2-3 |
2-7. |
Circuit Board Location............................................................... |
2-4E |
3.BLOCK DIAGRAMS
3-1. |
Frame Harness ........................................................................... |
3-1 |
3-2. |
Overall Block Diagram ............................................................... |
3-2 |
3-3. |
Power Block Diagram ............................................................... |
3-3E |
4.PRINTED WIRING BOARDS
4-1. |
This Note Is Common For Printed Wiring Boards....................... |
4-1 |
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4-2. |
FR-1002 Board (FRONT RIGHT) Printed Wiring Board ............. |
4-2 |
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4-3. |
MB-1005 |
Board(MAIN) Printed Wiring Board (Side A) ............... |
4-3 |
4-4. |
MB-1005 |
Board (MAIN) Printed Wiring Board (Side B) ............ |
4-4E |
5. |
SERVICE MODE AND ERROR LOG LIST .................... |
5-1 |
6. |
TROUBLESHOOTING ................................................... |
6-1 |
7.REPAIR PARTS LIST
7-1. Exploded Views .......................................................................... |
7-1 |
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7-1-1. |
Case Section............................................................................. |
7-1 |
7-1-2. |
Main Chassis Section................................................................ |
7-2 |
7-1-3. |
BD Section ................................................................................ |
7-3 |
7-1-4. Accessories............................................................................... |
7-4 |
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3
BDP-S4100/BX510/S5100
SECTION 1
SERVICE NOTE
1-1. DISC REMOVAL PROCEDURE IF THE TRAY CANNOT BE EJECTED (FORCED EJECTION)
1.Remove the side panel left. (Refer to page 2-1)
2.Insert a clip in the hole of a drive and open a tray.
1 Insert a clip in the hole of a drive to open a tray
1-2. Work when optical device are replaced
2 Tray open
3 Cover tray assy
Note: Please do the following work when you replace the optical device.
1. Install it in PC after downloading two set of software from following URL. (Refer to “1-4-8. BU Data Decode Jig” on page 1-19)
STEP 1
Microsoft .NET Framework Version 2.0 Redistributable Package (x86) http://www.microsoft.com/downloads/details.aspx?displaylang=en&FamilyID=0856eacb-4362-4b0d-8edd-aab15c5e04f5
STEP 2
Microsoft .NET Framework 2.0 Service Pack 1 (x86) http://www.microsoft.com/downloads/details.aspx?displaylang=en&FamilyID=79bc3b77-e02c-4ad3-aacf-a7633f706ba5
2. Take a photograph of the bar code on the optical device. The valid bar code photo as shown in Fig.2
Fig.2
3.Drag-and-drop the bar code photograph to the icon of decode software (BDPRdec).
*The decode software is a complete set of “BDPRdec”, “Tasman.Bars.dll”, and “SavePath”.
*Because decode software cannot be attached, it separately distributes it.
4.Input the password when you start decode software.
*Inquire of each service headquarters because the password cannot be disclosed.
5.Write the decode data to the set.
(Refer to “1-4-4. BU (Optical Block) Repair Guide” on page 1-16 and “1-4-5. BU Adjustment Flow [yy]” on page 1-17)
1-1
BDP-S4100/BX510/S5100
1-3. TEST DISC
Part No. |
Description |
Layer |
J-6090-199-A |
BLX-104 |
Single Layer |
J-6090-200-A |
BLX-204 |
Dual Layer |
J-2501-307-A |
CD (HLX-A1) |
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J-2501-305-A |
HLX-513 |
Single Layer (NTSC) |
J-2501-306-A |
HLX-514 |
Dual Layer (NTSC) |
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J-6090-077-A |
HLX-506 |
Single Layer (PAL) |
J-6090-078-A |
HLX-507 |
Dual Layer (PAL) |
1-3-1. Operation and Display
Check Items
1)BLX-104
1.Select 23.976Hz/1080p
2.Play “4.Motion pictures”
3.Check whether player can play back or not
4.Check each outputs Video:
Composite/component/HDMI
Audio:
Digital out (Coaxial/Optical)/Audio out/5.1Ch output
*When 1080/24p monitor is nothing, 1080i (59.94Hz or 50Hz) can use instead of 1080/24p. However this is temporary correspondence.
2)BLX-204
1.Select 1080i (59.94Hz or 50Hz)
2.Play “4.Motion pictures”
3.Check whether player can play back or not (Check the picture and sound output)
3)CD (HLX-A1)
Check whether player can play back or not (Check the sound output)
4)HLX-513/514 (NTSC), HLX-506/507 (PAL)
1.After displayed Main Menu, select “1.Video”
2.Play “1.Color Bar 100%”
(Check the picture and sound output)
3.Return to Menu
4.Play “Demonstration 4:3” or “Demonstration 16:9” (Check the picture and sound output)
1-2
BDP-S4100/BX510/S5100
1-3-1-1. BLX-104 Menu Function (1)
Main Menu
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1) When the disc is inserted, 1. Video Signal of 59.94Hz/1080i of the Main Menu is selectively displayed.
1-3-1-2. BLX-104 Menu Function (2)
Main Menu
To Main Menu after playback of T62_C1
To Main Menu after playback of T61_C1
To Main Menu after playback from T54_C1 to T60_C1
Sub_menu3 is displayed
To Main Menu after playback of T21_C1
To Main Menu after playback of T20_C1
To Main Menu after playback from T2_C1 to T19_C1
Sub_menu1 is displayed
*When returning to Main Menu after playback from each button of 59.94Hz/1080i, 1. Video Signal of 59.94Hz/1080i is selectively displayed.
*When returning to Main Menu after playback from each button of 50Hz/1080i, 1. Video Signal of 50Hz/1080i is selectively displayed.
*5. AV Sync does not operate.
Note:
Txx_ Cxx
Chapter No.
Title No.
1-3
BDP-S4100/BX510/S5100
1-3-1-3. BLX-104 Menu Function (3)
Main Menu
To Main Menu after playback of T52_C1 |
To Main Menu after playback of T51_C1 |
To Main Menu after playback from T44_C1 to T50_C1 |
Sub_menu2 is displayed |
To Main Menu after playback of T42_C1 |
To Main Menu after playback of T41_C1 |
To Main Menu after playback from T23_C1 to T40_C1 |
Sub_menu4 is displayed |
*When returning to Main Menu after playback from each button of 59.94Hz/720P, 1. Video Signal of 59.94Hz/720P is selectively displayed.
*When returning to Main Menu after playback from each button of 23.976Hz/1080P, 1. Video Signal of 23.976Hz/1080P is selectively displayed.
*5. AV Sync does not operate.
1-4
BDP-S4100/BX510/S5100
1-3-1-4. BLX-104 Menu Function (4) Sub menu1
X
X
X 
X
X
X
1)At the display of Sub menu1, 1. Color Bar 100% is selectively displayed.
2)Selection of 1. Color Bar 100% t Return to Sub menu1 after seamless playback from T1_C1 to T1_C13. 1. Color Bar 100% is selectively displayed on Sub menu1 screen.
3)Selection of 2. Color Bar 75% t Return to Sub menu1 after seamless playback from T1_C2 to T1_C13. 1. Color Bar 100% is selectively displayed on Sub menu1 screen.
4)At the selection of 3 - 13, item 3 mentioned above is executed as the routine.
5)At the display of Sub menu1, Main Menu is selectedt Jump to Main Menu. At the display of Main Menu, 1. Video Signal of 59.94Hz/1080i is selectively displayed.
6)Selection of LPCM Audio t Playback from T2_C1 to T19_C1. SubPic that corresponds to Audio stream 1 is forcibly displayed. During the playback, when audio channel changes, the caption that corresponds to each audio stream is forcibly displayed. Return to Sub menu1 after playback. 1. Color Bar 100% is selectively displayed on Sub menu1 screen.
7)Selection of Dolby AC-3 Audio t Playback of T20_C1. SubPic that corresponds to Audio stream 1 is forcibly displayed.
During the playback, when audio channel changes, the caption that corresponds to each audio stream is forcibly displayed. Return to Sub menu1 after playback. 1. Color Bar 100% is selectively displayed on Sub menu1 screen.
8)Selection of Motion Picture t Return to Sub menu1 after playback of T21_C1. 1. ColorBar 100% is selectively displayed on Sub menu1 screen.
9)At the selection of Main Menu, 1. VideoSignal of 1080/59.94i of Main Menu is selectively displayed.
10)AV Sync does not operate.
1-5
BDP-S4100/BX510/S5100
1-3-1-5. BLX-104 Menu Function (5) Sub menu2
X
X
X 
X
X
X
1)At the display of Sub menu2, 1. Color Bar 100% is selectively displayed.
2)Selection of 1. Color Bar 100% t Return to Sub menu2 after seamless playback from T43_C1 to T43_C13. 1. Color Bar 100% is selectively displayed on Sub menu2 screen.
3)Selection of 2. Color Bar 75% t Return to Sub menu2 after seamless playback from T43_C2 to T43_C13. 1. Color Bar 100% is selectively displayed on Sub menu2 screen.
4)At the selection of 3 - 13, item 3 mentioned above is executed as the routine.
5)At the display of Sub menu2, Main Menu is selected t Jump to Main Menu. At the display of Main Menu, 1. Video Signal of 23.976Hz/1080P is selectively displayed.
6)Selection of LPCM Audio t Playback from T44_C1 to T50_C1. SubPic that corresponds to Audio stream 1 is forcibly displayed. During the playback, when audio channel changes, the caption that corresponds to each audio stream is forcibly displayed. Return to Sub menu2 after playback. 1. Color Bar 100% is selectively displayed on Sub menu2 screen.
7)Selection of Dolby AC-3 Audio t Playback of T51_C1. SubPic that corresponds to Audio stream 1 is forcibly displayed.
During the playback, when audio channel changes, the caption that corresponds to each audio stream is forcibly displayed. Return to Sub menu2 after playback. 1. Color Bar 100% is selectively displayed on Sub menu2 screen.
8)Selection of Motion Picture t Return to Sub menu2 after playback of T52_C1. 1. Color Bar 100% is selectively displayed on Sub menu2 screen.
9)At the selection of Main Menu, 1. Video Signal of 1080/23.976P of Main Menu is selectively displayed.
10)AV Sync does not operate.
1-6
BDP-S4100/BX510/S5100
1-3-1-6. BLX-104 Menu Function (6) Sub menu3
X
X
X 
X
X
X
1)At the display of Sub menu3, 1. Color Bar 100% is selectively displayed.
2)Selection of 1. Color Bar 100% t Return to Sub menu3 after seamless playback from T53_C1 to T53_C13. 1. Color Bar 100% is selectively displayed on Sub menu3 screen.
3)Selection of 2. Color Bar 75% t Return to Sub menu3 after seamless playback from T53_C2 to T53_C13. 1. Color Bar 100% is selectively displayed on Sub menu3 screen.
4)At the selection of 3 - 13, item 3 mentioned above is executed as the routine.
5)At the display of Sub menu3, Main Menu is selectedt Jump to Main Menu. At the display of Main Menu, 1. Video Signal of 50Hz/1080i is selectively displayed.
6)Selection of LPCM Audio t Playback from T54_C1 to T60_C1. SubPic that corresponds to Audio stream 1 is forcibly displayed. During the playback, when audio channel changes, the caption that corresponds to each audio stream is forcibly displayed. Return to Sub menu3 after playback. 1. Color Bar 100% is selectively displayed on Sub menu3 screen.
7)Selection of Dolby AC-3 Audio t Playback of T61_C1. SubPic that corresponds to Audio stream 1 is forcibly displayed.
During the playback, when audio channel changes, the caption that corresponds to each audio stream is forcibly displayed. Return to Sub menu3 after playback. 1. Color Bar 100% is selectively displayed on Sub menu3 screen.
8)Selection of Motion Picture t Return to Sub menu3 after playback of T62_C1. 1. Color Bar 100% is selectively displayed on Sub menu3 screen.
9)At the selection of Main Menu, 1. Video Signal of 1080/50i of Main Menu is selectively displayed.
10)AV Sync does not operate.
1-7
BDP-S4100/BX510/S5100
1-3-1-7. BLX-104 Menu Function (7) Sub menu4
X
X
X
X
X
X
1)At the display of Sub menu4, 1. Color Bar 100% is selectively displayed.
2)Selection of 1. Color Bar 100% t Return to Sub menu4 after seamless playback from T22_C1 to T22_C13. 1. Color Bar 100% is selectively displayed on Sub menu4 screen.
3)Selection of 2. Color Bar 75% t Return to Sub menu4 after seamless playback from T22_C2 to T22_C13. 1. Color Bar 100% is selectively displayed on Sub menu4 screen.
4)At the selection of 3 - 13, item 3 mentioned above is executed as the routine.
5)At the display of Sub menu4, Main Menu is selectedt Jump to Main Menu. At the display of Main Menu, 1. Video Signal of 59.94Hz/720P is selectively displayed.
6)Selection of LPCM Audio t Playback from T44_C1 to T50_C1. SubPic that corresponds to Audio stream 1 is forcibly displayed. During the playback, when audio channel changes, the caption that corresponds to each audio stream is forcibly displayed. Return to Sub menu4 after playback. 1. Color Bar 100% is selectively displayed on Sub menu4 screen.
7)Selection of Dolby AC-3 Audio t Playback of T51_C1. SubPic that corresponds to Audio stream 1 is forcibly displayed.
During the playback, when audio channel changes, the caption that corresponds to each audio stream is forcibly displayed. Return to Sub menu4 after playback. 1. Color Bar 100% is selectively displayed on Sub menu4 screen.
8)Selection of Motion Picture t Return to Sub menu4 after playback of T52_C1. 1. Color Bar 100% is selectively displayed on Sub menu4 screen.
9)At the selection of Main Menu, 1. Video Signal of 720/59.94P of Main Menu is selectively displayed.
10)AV Sync does not operate.
1-8
BDP-S4100/BX510/S5100
1-3-2 Menu Function
1-3-2-1. BLX-204 Menu Function (1)
Main Menu
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X |
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X |
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X |
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1) When the disc is inserted, 1. Video Signal of 59.94Hz/1080i of the Main Menu is selectively displayed.
1-3-2-2. BLX-204 Menu Function (2)
Main Menu
To Main Menu after playback of T83_C1
To Main Menu after playback of T62t T82
To Main Menu after playback of T61_C1
To Main Menu after playback of T54_C1-T60_C1t T83_C1-T94_C1
Sub_menu3 is displayed
To Main Menu after playback of T67_C1
To Main Menu after playback of T21t T63t T64t T65t T66
To Main Menu after playback of T20_C1
To Main Menu after playback from T2_C1 to T19_C1
Sub_menu1 is displayed
*When returning to Main Menu after playback from each button of 59.94Hz/1080i, 1. Video Signal of 59.94Hz/1080i is selectively displayed.
*When returning to Main Menu after playback from each button of 50Hz/1080i, 1. Video Signal of 50Hz/1080i is selectively displayed.
Note:
Txx_ Cxx
Chapter No.
Title No.
1-9
BDP-S4100/BX510/S5100
1-3-2-3. BLX-204 Menu Function (3)
Main Menu
To Main Menu after playback of T70_C1
To Main Menu after playback of T52_C1 T69
To Main Menu after playback of T51_C1
To Main Menu after playback of T44_C1-T50_C1 T71_C1-T81_C1
Sub_menu2 is displayed
To Main Menu after playback of T68_C1
To Main Menu after playback of T42_C1
To Main Menu after playback of T41_C1
To Main Menu after playback from T23_C1 to T40_C1 
Sub_menu4 is displayed
*When returning to Main Menu after playback from each button of 59.94Hz/720P, 1. Video Signal of 59.94Hz/720P is selectively displayed.
*When returning to Main Menu after playback from each button of 23.976Hz/1080P, 1. Video Signal of 23.976Hz/1080P is selectively displayed.
1-10
BDP-S4100/BX510/S5100
1-3-2-4. BLX-204 Menu Function (4) Sub menu 1
X
X
X
X
X
X
1)At the display of Sub menu1, 1. Color Bar 100% is selectively displayed.
2)Selection of 1. Color Bar 100% t Return to Sub menu1 after seamless playback from T1_C1 to T1_C13. 1. Color Bar 100% is selectively displayed on Sub menu1 screen.
3)Selection of 2. Color Bar 75% t Return to Sub menu1 after seamless playback from T1_C2 to T1_C13. 1. Color Bar 100% is selectively displayed on Sub menu1 screen.
4)At the selection of 3 - 13, item 3 mentioned above is executed as the routine.
5)At the display of Sub menu1, Main Menu is selected t Jump to Main Menu. At the display of Main Menu, 1. Video Signal of 59.94Hz/1080i is selectively displayed.
6)Selection of LPCM Audio t Playback from T2_C1 to T19_C1. SubPic that corresponds to Audio stream 1 is forcibly displayed. During the playback, when audio channel changes, the caption that corresponds to each audio stream is forcibly displayed. Return to Sub menu1 after playback. 1. Color Bar 100% is selectively displayed on Sub menu1 screen.
7)Selection of Dolby AC-3 Audio t Playback of T20_C1. SubPic that corresponds to Audio stream 1 is forcibly displayed.
During the playback, when audio channel changes, the caption that corresponds to each audio stream is forcibly displayed. Return to Sub menu1 after playback. 1. Color Bar 100% is selectively displayed on Sub menu1 screen.
8)Selection of Motion Picture t Return to Sub menu1 after playback of T21_C1. 1. Color Bar 100% is selectively displayed on Sub menu1 screen.
9)Selection of AV Sync t Return to Sub menu1 after playback of T67_C1. 1. Color Bar 100% is selectively displayed on Sub menu1 screen.
10)At the selection of Main Menu, 1. Video Signal of 1080/59.94i of Main Menu is selectively displayed.
1-11
BDP-S4100/BX510/S5100
1-3-2-5. BLX-204 Menu Function (5) Sub menu 2
X
X
X
X
X
X
1)At the display of Sub menu2, 1. Color Bar 100% is selectively displayed.
2)Selection of 1. Color Bar 100% t Return to Sub menu2 after seamless playback from T43_C1 to T43_C13. 1. Color Bar 100% is selectively displayed on Sub menu2 screen.
3)Selection of 2. Color Bar 75% t Return to Sub menu2 after seamless playback from T43_C2 to T43_C13. 1. Color Bar 100% is selectively displayed on Sub menu2 screen.
4)At the selection of 3 - 13, item 3 mentioned above is executed as the routine.
5)At the display of Sub menu2, Main Menu is selected t Jump to Main Menu. At the display of Main Menu, 1. Video Signal of 23.976Hz/1080P is selectively displayed.
6)Selection of LPCM Audio t Playback from T44_C1 to T50_C1 and from T71_C1 to T81_C1. SubPic that corresponds to Audio stream 1 is forcibly displayed.
During the playback, when audio channel changes, the caption that corresponds to each audio stream is forcibly displayed. Return to Sub menu2 after playback. 1. Color Bar 100% is selectively displayed on Sub menu2 screen.
7)Selection of Dolby AC-3 Audio t Playback of T51_C1. SubPic that corresponds to Audio stream 1 is forcibly displayed.
During the playback, when audio channel changes, the caption that corresponds to each audio stream is forcibly displayed. Return to Sub menu2 after playback. 1. Color Bar 100% is selectively displayed on Sub menu2 screen.
8)Selection of Motion Picture t Return to Sub menu2 after playback of T52_C1 and T69. 1. Color Bar 100% is selectively displayed on Sub menu2 screen.
9)Selection of AV Sync t Return to Sub menu2 after playback of T70_C1. 1. Color Bar 100% is selectively displayed on Sub menu2 screen.
10)At the selection of Main Menu, 1. Video Signal of 1080/23.976P of Main Menu is selectively displayed.
1-12
BDP-S4100/BX510/S5100
1-3-2-6. BLX-204 Menu Function (6) Sub menu 3
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1)At the display of Sub menu3, 1. Color Bar 100% is selectively displayed.
2)Selection of 1. Color Bar 100% t Return to Sub menu3 after seamless playback from T53_C1 to T53_C13. 1. Color Bar 100% is selectively displayed on Sub menu3 screen.
3)Selection of 2. Color Bar 75% t Return to Sub menu3 after seamless playback from T53_C2 to T53_C13. 1. Color Bar 100% is selectively displayed on Sub menu3 screen.
4)At the selection of 3 - 13, item 3 mentioned above is executed as the routine.
5)At the display of Sub menu3, Main Menu is selectedt Jump to Main Menu. At the display of Main Menu, 1. Video Signal of 50Hz/1080i is selectively displayed.
6)Selection of LPCM Audio t Playback from T54_C1 to T60_C1 and from T84_C1 to T94_C1. SubPic that corresponds to Audio stream 1 is forcibly displayed.
During the playback, when audio channel changes, the caption that corresponds to each audio stream is forcibly displayed. Return to Sub menu3 after playback. 1. Color Bar 100% is selectively displayed on Sub menu3 screen.
7)Selection of Dolby AC-3 Audio t Playback of T61_C1. SubPic that corresponds to Audio stream 1 is forcibly displayed.
During the playback, when audio channel changes, the caption that corresponds to each audio stream is forcibly displayed. Return to Sub menu3 after playback. 1. Color Bar 100% is selectively displayed on Sub menu3 screen.
8)Selection of Motion Picture t Return to Sub menu3 after playback of T62_C1 and T82. 1. Color Bar 100% is selectively displayed on Sub menu3 screen.
9)Selection of AV Sync t Return to Sub menu3 after playback of T83_C1. 1. Color Bar 100% is selectively displayed on Sub menu3 screen.
10)At the selection of Main Menu, 1. Video Signal of 1080/50i of Main Menu is selectively displayed.
1-13
BDP-S4100/BX510/S5100
1-3-2-7. BLX-204 Menu Function (7) Sub menu 4
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1)At the display of Sub menu4, 1. Color Bar 100% is selectively displayed.
2)Selection of 1. Color Bar 100% t Return to Sub menu4 after seamless playback from T22_C1 to T22_C13. 1. Color Bar 100% is selectively displayed on Sub menu4 screen.
3)Selection of 2. Color Bar 75% t Return to Sub menu4 after seamless playback from T22_C2 to T22_C13. 1. Color Bar 100% is selectively displayed on Sub menu4 screen.
4)At the selection of 3 - 13, item 3 mentioned above is executed as the routine.
5)At the display of Sub menu4, Main Menu is selectedt Jump to Main Menu. At the display of Main Menu, 1. Video Signal of 59.94Hz/720P is selectively displayed.
6)Selection of LPCM Audio t Playback from T44_C1 to T50_C1. SubPic that corresponds to Audio stream 1 is forcibly displayed. During the playback, when audio channel changes, the caption that corresponds to each audio stream is forcibly displayed. Return to Sub menu4 after playback. 1. Color Bar 100% is selectively displayed on Sub menu4 screen.
7)Selection of Dolby AC-3 Audio t Playback of T51_C1. SubPic that corresponds to Audio stream 1 is forcibly displayed.
During the playback, when audio channel changes, the caption that corresponds to each audio stream is forcibly displayed. Return to Sub menu4 after playback. 1. Color Bar 100% is selectively displayed on Sub menu4 screen.
8)Selection of Motion Picture t Return to Sub menu4 after playback of T52_C1. 1. Color Bar 100% is selectively displayed on Sub menu4 screen.
9)Selection of AV Sync t Return to Sub menu4 after playback of T68_C1. 1. Color Bar 100% is selectively displayed on Sub menu4 screen.
10)At the selection of Main Menu, 1. Video Signal of 720/59.94P of Main Menu is selectively displayed.
1-14
BDP-S4100/BX510/S5100
1-4 .DRIVE REPAIRING
1-4-1. Preparation
•ESD Measures
It is necessary to check the working space ESD condition before starting the Drive Part (BU) repairs
The ESD-resistance of BD Laser is weaker than DVD/CD Laser To prevent ESD destruction, please make sure the working space and human ESD.
1-4-2. Checking Flow ~ Drive (BU) section ~
Drive flowchart
BLX-104
BDP-S4100/BX510/S5100 |
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Check Drive Power Supply |
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can play the BD-disc |
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service mode. (Flowchart zz) |
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DVD: HLX-513
CD: HLX-A1
BDP-S4100/BX510/S5100 NO can play the DVD/CD-disc
YES
Optical Block or BU no problem
1-15
BDP-S4100/BX510/S5100
1-4-3. BU Check Flow [zz] ~
Before BU Replacement
Optical Block Unit (BU) IOP check flow (zz) ~ [Before BU Replacement]
Enter Service Mode
Press <OPEN/CLOSE>, <PLAY>,<STOP>
and plug in AC Power
Inside *Service Mode Menu
Select [8] Drive
Inside *Drive
Select [7] OP Check Menu
Inside *OP Check Menu Select [3] dIOP then press ‘ENTER’
Specification dIOP
BD: ± 6mA
DVD, CD: ± 9mA
AC Power OFF
IOP out of specification need BU replacement
Optical Block Unit (BU) replace (Flowchart yy)
1-4-4. BU (Optical Block) Repair Guide
BDP 8G (BDP-S4100/BX510/S5100) series component structure is as same as conventional DVD Players. However BD player requires precise read out functions and also secure contents Protection system.
Since above requirement, it is necessary to set/adjust BU data to EEPROM.
The following cases need Adjustments; (1)Replace BU (MB is original) (2)Replace MB (BU is original) (3)Replace both BU and MB
•JIG Requirement
Digital camera (recommend with macro mode)
Barcode decoder (BDPRdec_ver3.0) installed in JIG PC’s USB memory
ESD work bench
•Procedure (all cases) Refer the diagram
Remarks:
The servo adjustment procedure will be carried out during OP data Writing. There is no manual adjustment procedure. LD ON TIME history doesn’t carry over. Do not touch any optical block parts, Turn Table and during replacing. BD Laser diode is very sensitive!
1-16
BDP-S4100/BX510/S5100
1-4-5. BU Adjustment Flow [yy] ~
Optical Block Unit (BU) OP Data Write Flow (yy) ~ [After BU/MB Replacement]
Remove the defective BU from Loading Assy and also remove BU insulator (4pcs)
Unpack new BU and take OP Data Barcode photo by camera
Assemble BU with Insulators to Loading As sy (tighten screw wi th 2kgf)
Decode the OP Data Barcode photo using BDPRdec.exe and save the test data to USB memory (File Name: BuData.txt)
Enter Service Mode and insert USB memory to USB connector
The following cases need OP Data Write:
(1)Replace BU (MB is original)
(2)Replace MB (BU is original)
(3)Replace b oth BU and MB JIG req uirement
Digitalcamera (with macro mode) Barcode decoder (BDPRdec.exe) installed in jig
PC’s (jig purpose) USB memory
ESD free work bench
Select [8] Drive --> |
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Explanation : |
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Selec t [1] Drive OP data W rite --> |
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Press ENT ER |
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After Finishing ReWrite OP data --> Turn AC Power OFF
And confirm dIOP by select [7] OP Check Menu to verify IOP in specification
IOP in specification --> Turn AC Power OFF
Turn Power ON and check playback performance using BD, DVD and CD
1-4-6. KEM-480AAA/C2RP2 Packing Spec.
KEM-480AAA/C2RP21
Packing Spec.
Open a box
Don’t touch the area!! 
Open a bag
BLX-104 |
DVD: HLX-513 |
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Take a top covered cushion out
Take BU out
Take BU out
Don’t Reuse the bag!!
1-17
BDP-S4100/BX510/S5100
1-4-8. BU Data Decode Jig
•JIG Name : BDPRdec.exe
•Release : 2011.8.25
•Version : 3.0.0.0
•Software Contents BDPRdec.exe ; Software
SavePath.ini ; Decoded file destination setting file (initial destination is C:\BuData.txt)
TasmanBars.dll ; decode dll
Uninst.exe ; unregistration BDPRdec.exe from PC
•Installations
1.Unzip files to any PC Folder
2.Check the attached 2D code photo(OK_sample.JPG) drag-and-drop onto BDPRdec.exe, the Password will be required at first time only, no need P/W from second time.
3.If there is the error message (.NET frame work requirements) please apply Microsoft .NET Framework 2.0 (or 2.0 SP1) from Microsoft download site.
STEP 1
Microsoft .NET Framework Version 2.0 Redistributable Package (x86) http://www.microsoft.com/downloads/details.aspx?displaylang=en&FamilyID=0856eacb-4362-4b0d-8edd-aab15c5e04f5
STEP 2
Microsoft .NET Framework 2.0 Service Pack 1 (x86) http://www.microsoft.com/downloads/details.aspx?displaylang=en&FamilyID=79bc3b77-e02c-4ad3-aacf-a7633f706ba5
• How to use Case1
Drag-and-drop 2Dcode photo onto BDPRdec.exe
Case2
Drag-and-drop BU data file onto BDPRdec.exe
Data file name be changed to specify format and end of 7 character are defined
Player : ****BDP.txt
Recoder: ****BRD.txt
#You can also enter the file path at the prompt.
• Remarks
Do not change the decoded file name “BuData.txt”.
1-18
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