Schneider Electric KVA 480 V, KVA 400 V User Manual

Galaxy VM

160–225 kVA 480 V, 160–200 kVA 400 V

Operation

09/2018

www.schneider-electric.com

Legal Information

The Schneider Electric brand and any registered trademarks of Schneider Electric Industries SAS referred to in this guide are the sole property of Schneider Electric SA and its subsidiaries. They may not be used for any purpose without the owner's permission, given in writing. This guide and its content are protected, within the meaning of the French intellectual property code (Code de la propriété intellectuelle français, referred to hereafter as "the Code"), under the laws of copyright covering texts, drawings and models, as well as by trademark law. You agree not to reproduce, other than for your own personal, noncommercial use as defined in the Code, all or part of this guide on any medium whatsoever without Schneider Electric's permission, given in writing. You also agree not to establish any hypertext links to this guide or its content. Schneider Electric does not grant any right or license for the personal and noncommercial use of the guide or its content, except for a non-exclusive license to consult it on an "as is" basis, at your own risk. All other rights are reserved.

Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material.

As standards, specifications, and designs change from time to time, please ask for confirmation of the information given in this publication.

Table of Contents

Important Safety Instructions — SAVE THESE

160–225 kVA 480 V, 160–200 kVA 400 V

INSTRUCTIONS

Safety Precautions .....................................................................................6

.........................................................................................5

Overview of UPS User Interface...............................................................7

Overview of Mimic Diagram.........................................................................8

Overview of Status LEDs.............................................................................8

Display Menu Tree......................................................................................8

Display Symbols....................................................................................... 10

Overview of Controller Interface................................................................. 10

Configuration ............................................................................................. 11

Add a New User or Edit an Existing User .................................................... 11

Delete a User ........................................................................................... 11

Configure the Display Preferences............................................................. 12

Configure the Display Settings................................................................... 12

Configure the UPS Output Voltage Compensation....................................... 13

Configure High Efficiency Mode................................................................. 14

Enable Peak Shaving Mode ...................................................................... 15

Configure the Redundancy Level of the Parallel System ..............................16

Configure the Input Contacts ..................................................................... 16

Configure the Output Relays ..................................................................... 17

Configure Reminder Settings..................................................................... 19

Configure Battery Alarm Threshold ............................................................ 19

Configure Automatic Battery Test ...............................................................20

Configure the Network .............................................................................. 21

Configure the Modbus............................................................................... 23

Restore Default Configuration....................................................................23

Operation ................................................................................................... 25

Operation Modes...................................................................................... 25

UPS Operation Modes ........................................................................ 25

System Operation Modes .................................................................... 28

Operation Procedures............................................................................... 29

Access Password-Protected Screens ................................................... 29

View the System Status Information ..................................................... 30

Operation Procedures for Single UPS Systems .....................................33

Operation Procedures for Parallel UPS Systems ...................................37

Operation Procedures for Frequency Converter Systems....................... 42

Start a Boost Charge of the Batteries.................................................... 42

Access a Configured Network Management Interface............................ 43

Maintenance ..............................................................................................44

Replace the Top Filter ............................................................................... 44

Replace the Three Bottom Filters...............................................................45

Troubleshooting ........................................................................................ 46

Troubleshooting via the Mimic Diagram LEDs.............................................46

Reboot the Display ...................................................................................47

Reset the Password.................................................................................. 48

Logs ........................................................................................................48

View the NMC Log ..............................................................................48

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View the UPS Log............................................................................... 50

Export Data from Logs......................................................................... 50

View the Active Alarms.............................................................................. 51

Alarm Levels ...................................................................................... 51

Alarm Messages................................................................................. 52

Tests ....................................................................................................... 56

Perform a Battery Test......................................................................... 56

Perform a Runtime Calibration ............................................................. 57

Perform an Annunciators Test ..............................................................57

Calibrate the Display ...........................................................................57

Determine if you need a Replacement Part.................................................58

Find the UPS Serial Number ................................................................58

Return Parts to Schneider Electric .............................................................58

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Important Safety Instructions — SAVE THESE

INSTRUCTIONS 160–225 kVA 480 V, 160–200 kVA 400 V

Important Safety Instructions — SAVE THESE INSTRUCTIONS

Read these instructions carefully and look at the equipment to become familiar with it before trying to install, operate, service or maintain it. The following safety messages may appear throughout this manual or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.

The addition of this symbol to a “Danger” or “Warning” safety message indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed.

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages with this symbol to avoid possible injury or death.

DANGER

DANGER indicates a hazardous situation which, if not avoided, will result in

death or serious injury.

Failure to follow these instructions will result in death or serious injury.

WARNING

WARNING indicates a hazardous situation which, if not avoided, could result in

death or serious injury.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

CAUTION

CAUTION indicates a hazardous situation which, if not avoided, could result in

minor or moderate injury.

Failure to follow these instructions can result in injury or equipment damage.

NOTICE

NOTICE is used to address practices not related to physical injury. The safety alert symbol shall not be used with this type of safety message.

Failure to follow these instructions can result in equipment damage.

Please Note

Electrical equipment should only be installed, operated, serviced, and maintained by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material.

A qualified person is one who has skills and knowledge related to the construction, installation, and operation of electrical equipment and has received safety training to recognize and avoid the hazards involved.

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Safety Precautions

HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH

All safety instructions in this document must be read, understood and followed.

Failure to follow these instructions will result in death or serious injury.

HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH

After the UPS system has been electrically wired, do not start up the system. Start-up must only be performed by Schneider Electric.

Failure to follow these instructions will result in death or serious injury.

Important Safety Instructions — SAVE THESE

INSTRUCTIONS

DANGER

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Overview of UPS User Interface 160–225 kVA 480 V, 160–200 kVA 400 V

Overview of UPS User Interface

The user interface consists of:

A. Display interface

B. Status LEDs

C. Mimic diagram

D. Inverter ON button

E. Inverter OFF button

F. USB port for export of logs

G. Display reset button

H. Network connection LED:

• Solid green: The system has valid TCP/IP settings.

See Configure the Network, page 21.

• Flashing green: The system does not have valid TCP/IP settings.

• Solid orange: The display is inoperable. Contact Schneider Electric.

• Flashing orange: The system is making BOOTP requests.

See Configure the Network, page 21.

• Alternately flashing green and orange: If the LED is alternately flashing slowly, the system is making DHCP requests.

See Configure the Network, page 21.

If the LED is alternately flashing rapidly, the system is starting up.

• Off: The display is not receiving input power or the display is inoperable.

I. LED for indication of network connection type:

• Solid green: The system is connected to a network operating at 10 Megabits per second (Mbps).

• Flashing green: The system is receiving or transmitting data packets at 10 Megabits per second (Mbps).

• Solid orange: The system is connected to a network operating at 100 Megabits per second (Mbps).

• Flashing orange: The system is receiving or transmitting data packets at 100 Megabits per second (Mbps).

• Off: One or more of the following exists: The display is not receiving input power, the cable that connects the system to the network is disconnected, the device that connects the system to the network is turned off, or the display is inoperable. Check the connections and if the LED remains off, contact Schneider Electric.

J. Slots reserved for service.

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Overview of Mimic Diagram

The mimic diagram shows the power flow through the UPS system, and the status of the main functions.

Each LED can be in one of the below three states:

Green

Red

Off

Overview of Status LEDs

The status LEDs placed next to the display interface shows the current status of the UPS system:

The corresponding function is active and OK

The corresponding function is not working properly

The corresponding function is not active

• Green: The load is protected

• Green + Orange: The load is protected, but the system reports an alarm at warning level

• Orange + Red: The load is unprotected and the system reports an alarm at warning level and an alarm at critical level

• Red: The load is unprotected and the system reports an alarm at critical level

Display Menu Tree

The menu tree is dependent on your system configuration. All screens might not be available on your UPS

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Overview of UPS User Interface 160–225 kVA 480 V, 160–200 kVA 400 V

NOTE: The control and configuration screens are password-protected.

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Display Symbols

Symbol

Description

The locked home button appears when the system is locked by a password protection. Tap this button to go to the home screen of the display.

The unlocked home button appears when the system has been unlocked using the password. Tap this button to go to the home screen of the display.

Tap the OK button to confirm your selections and exit the current screen.

Tap the ESC button to cancel your changes and exit the current screen.

Tap the filter button to set up the filters for your logs.

Tap the recycle bin button to clear the log.

Overview of Controller Interface

Front View of Power Cabinet

A. Two Smart Slots for optional Network Management Cards

B. Modbus and modbus dip switch settings

C. Ethernet

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Configuration 160–225 kVA 480 V, 160–200 kVA 400 V

Configuration

Add a New User or Edit an Existing User

1. From the home screen on the display select Configuration > Display > Security.

2. Select Add User to add a new user or select Edit User to edit an existing user of the system.

Delete a User

3. In the Name field, type in the name of the user. Complete with Enter.

4. In the Pin field, type in a pin code for the user. Complete with Enter.

5. In the Confirm Pin field, retype the pin code of the user. Complete with Enter.

6. Tap OK to save your settings.

1. From the home screen on the display select Configuration > Display > Security > Delete User.

2. Browse to the user that you wish to delete using the up and down arrows and tap OK.

3. Tap Yes to confirm deletion of an existing user of the system.

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Configure the Display Preferences

1. From the home screen on the display select Configuration > Display > Preferences.

2. Select the preferred language using the up and down arrows.

3. Select the preferred date format using the up and down arrows.

4. Select the preferred temperature units: US Customary (°Fahrenheit) or Metric (°Celsius).

5. Set the current date and time using one of the below two methods:

– Set the date and time manually on the display by selecting Manual and

typing the actual date and time and completing with Enter.

– Set the date and time automatically by selecting Synchronize with the

NTP server (Network Time Protocol server).

NOTE: NTP server settings can be configured in the network

management interface via the Web.

6. Tap OK to save your settings.

Configure the Display Settings

1. From the home screen on the display select Configuration > Display > System Settings.

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2. Set the Alarm Volume. Choose between: Off, Low, Medium, and High.

3. Set the Button Volume. Choose between: Off, Low, Medium, and High.

4. Set the Brightness of the display. Choose between: Low, Medium, and High.

5. Enable or disable Backlight Timeout. If you wish to enable backlight timeout, set the time limit in minutes for enabling backlight timeout. Choose between: 60, 30, 10, 5, and 1.

6. Set the intensity of the backlight. Choose between: Off, Very Low, Low, and Medium.

7. Set the time limit in minutes for automatic log off. Choose between: 60, 30, 10, 5, and 1.

8. Tap OK to save your settings.

Configure the UPS Output Voltage Compensation

1. From the home screen on the display select Configuration > UPS > Output.

2. Tap arrow to the right to go to the next output configuration screen.

3. Under Voltage Compensation select the preferred voltage compensation for your system. Choose between –3%, –2%, –1%, 0%, 1%, 2%, or 3%.

NOTE: This setting is shared between all UPSs in a parallel system.

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4. Under Output Voltage Compensation with Loaded Transformer select the preferred output voltage compensation to compensate for load dependent transformer voltage drop. Choose between 0%, 1%, 2%, or 3%.

NOTE: This setting must be identical for all UPSs in a parallel system.

NOTE: When this setting is set to 0%, the output transformer voltage

compensation is disabled.

5. Tap OK to confirm your setting.

Configure High Efficiency Mode

NOTE: ECO Mode must be enabled by Schneider Electric during service

configuration to make this selection available.

The UPS returns to high efficiency mode after 10 seconds under normal operating conditions. If an unstable mains forces the UPS to exit high efficiency mode more than one to ten times (this setting must be configured by Schneider Electric) within 24 hours, the UPS will disable high efficiency mode. An informational alarm will be generated, and Disabled by system will be shown on the screen Configuration > UPS > High Efficiency Mode. High efficiency must then be manually reactivated.

1. From the home screen on the display select Configuration > UPS > High Efficiency Mode and configure the following settings:

a. Select High Efficiency Mode: Choose between Disable, ECO Mode,

ECOnversion, and ECOnversion Harmonics Compensator.

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2. Tap > and configure the schedule settings:

a. Schedule: Select when the system should enter the selected

ECOnversion or ECO mode. Choose between Always, Programmed and Never.

b. Active Schedules List: If you chose Programmed above, select Enable

and set the time and date for when the system should enter the selected ECOnversion or ECO mode.

3. Tap OK to confirm your settings.

Enable Peak Shaving Mode

Peak shaving mode allows the UPS to reduce peak power consumed from the utility/mains supply.

NOTE: Peak shaving mode must be enabled locally by Schneider Electric during service configuration to make this selection available, but it must be controlled via a remote software application. Contact Schneider Electric for more details.

1. From the home screen on the display select Configuration > UPS > Peak Shaving Mode.

2. Select Enable to enable peak shaving mode.

3. Tap OK to confirm your settings.

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Configure the Redundancy Level of the Parallel System

This procedure sets the redundancy level of your parallel system. The parallel system can contain up to five UPS units:

• a 4+1 system with four UPS units in capacity and one in redundancy

• a 5+0 system with five UPS units for capacity

1. From the home screen on the display select Configuration > UPS > Parallel System.

2. Under Parallel system redundancy select the redundancy for your UPS system. Choose between N+0, N+1, N+2, N+3, N+4.

3. Tap OK to confirm your setting.

Configure the Input Contacts

1. On the display select Configuration > Input Contacts and select the input contact that you wish to configure.

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2. Choose between the below options:

Custom Input 1: General purpose input. External Battery Monitoring Detected Fault: Input to indicate that

Custom Input 2: General purpose input. Battery Room Ventilation Inoperable: Input to indicate that the

Ground fault: Input to indicate that a ground fault is present. Supplied By Genset: Input to indicate that the UPS is running on

Inhibit Transfer from Static Bypass: When this input is active, and

the system enters requested static bypass or forced static bypass, the system will be locked in static bypass as long as the input is active.

External energy storage: major alarm: Input to indicate that the external energy storage monitor reports a major alarm.

Flywheel inoperable: Input to indicate that the flywheel is inoperable.

the external battery monitor has detected a fault.

battery room ventilation is inoperable. When the input is active, the battery charger will turn off.

generator. The battery charge current will be reduced to the value set by Schneider Electric during start-up.

External energy storage: minor alarm: Input to indicate that the external energy storage monitor reports a minor alarm.

Force the Charger to Turn Off: Input that forces the charger to turn off.

Disable High Efficiency Mode: Input to disable the use of high efficiency mode

3. Tap OK to save your settings.

Configure the Output Relays

1. On the display select Configuration > Output Relays.

2. Select to enable or disable Energized check mode.

– When Energized check mode is enabled the output relays are ON. If a

signal is received or the power supply to the relay is lost, the circuit will open and the relay will be deactivated.

– When Energized check mode is disabled the output relays are OFF. If a

signal is received, the circuit will close and the relay will be activated.

3. Select the output relay that you wish to configure.

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4. Select the function that you wish to use the specific output relay for from the list below:

Common Alarm: The output is triggered when any alarm is present.

Battery Operation

: The output is triggered

when the UPS is running in battery operation.

Static Bypass

: The output is triggered when the UPS is running in forced static bypass operation or requested static bypass operation.

Output Overload: The input is triggered when there is an overload condition.

Battery is not Working Correctly

: The output is triggered when the batteries are not working correctly.

Battery Voltage Low

: The output is triggered when the battery voltage is below the threshold.

Bypass Out of Tolerance

: The output is

triggered when the bypass is out of tolerance.

UPS Critical: The output is triggered when a critical alarm is present.

External Fault: The output is triggered when a fault external to the UPS is present.

Normal Operation: The output is triggered when the UPS is running in normal operation.

Maintenance Bypass

: The output is triggered when the UPS is running in maintenance bypass operation.

High Efficiency Mode: The output is triggered when the UPS is running in ECOnversion or ECO mode.

Fan Inoperable: The output is triggered when one or more fans are inoperable.

Battery Disconnected

: The output is triggered when the batteries have been disconnected or the battery breaker(s) are open.

Input Out of Tolerance: The output is triggered when the input is out of tolerance.

UPS Warning: The output is triggered when a warning alarm is present.

Parallel Redundancy Lost: The output is triggered when the specified redundancy has been lost.

UPS Maintenance Mode: The output is triggered when the unit output breaker (UOB) is open.

System Warning: The output is triggered when a warning alarm is present in a parallel system.

System Critical: The output is triggered when a critical alarm is present in a parallel system.

System informational alarm: The output is triggered when an information alarm is present in a parallel system.

5. Set the delay in seconds for the specific output to activate. Select a value between 0 and 60 seconds.

6. Tap OK to save your settings.

1. Not available when operating as a frequency converter without batteries.

2. Not available when operating as a frequency converter.

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