Schneider Electric M258 User Manual
Modicon M258
EIO0000004159 09/2020
Modicon M258
Logic Controller
Hardware Guide
09/2020
EIO0000004159.00
www.schneider-electric.com
The information provided in this documentation contains general descriptions and/or technical
characteristics of the performance of the products contained herein. This documentation is not
intended as a substitute for and is not to be used for determining suitability or reliability of these
products for specific user applications. It is the duty of any such user or integrator to perform the
appropriate and complete risk analysis, evaluation and testing of the products with respect to the
relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or
subsidiaries shall be responsible or liable for misuse of the information contained herein. If you
have any suggestions for improvements or amendments or have found errors in this publication,
please notify us.
You agree not to reproduce, other than for your own personal, noncommercial use, all or part of
this document on any medium whatsoever without permission of Schneider Electric, given in
writing. You also agree not to establish any hypertext links to this document or its content.
Schneider Electric does not grant any right or license for the personal and noncommercial use of
the document or its content, except for a non-exclusive license to consult it on an "as is" basis, at
your own risk. All other rights are reserved.
All pertinent state, regional, and local safety regulations must be observed when installing and
using this product. For reasons of safety and to help ensure compliance with documented system
data, only the manufacturer should perform repairs to components.
When devices are used for applications with technical safety requirements, the relevant
instructions must be followed.
Failure to use Schneider Electric software or approved software with our hardware products may
result in injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage.
© 2020 Schneider Electric. All rights reserved.
2 EIO0000004159 09/2020
Table of Contents
Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Chapter 1 TM5 System General Rules for Implementing . . . . . . . . 13
Installation and Maintenance Requirements . . . . . . . . . . . . . . . . . . . .
Wiring Best Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TM5 Environmental Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 2 Modicon M258 Logic Controller Features. . . . . . . . . . . . 27
About the Modicon M258 Logic Controller . . . . . . . . . . . . . . . . . . . . .
Controller Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Controller Common Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . .
Real Time Clock (RTC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 3 Modicon M258 Logic Controller Installation . . . . . . . . . . 39
First Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 4 TM258LD42DT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
General Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Characteristics of the Controller Power Distribution Module . . . . . . . .
Chapter 5 TM258LD42DT4L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
General Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Characteristics of the Controller Power Distribution Module . . . . . . . .
Chapter 6 TM258LF42DT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
General Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Characteristics of the Controller Power Distribution Module . . . . . . . .
Chapter 7 TM258LF42DT4L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
General Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Characteristics of the Controller Power Distribution Module . . . . . . . .
Chapter 8 TM258LF66DT4L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
General Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Characteristics of the Controller Power Distribution Module . . . . . . . .
Chapter 9 TM258LF42DR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
General Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Characteristics of the Controller Power Distribution Module . . . . . . . .
Chapter 10 Power Distribution Wiring Diagram. . . . . . . . . . . . . . . . . 89
Wiring Diagram for External Power Supplies . . . . . . . . . . . . . . . . . . .
14
17
23
28
30
31
34
39
42
46
50
54
58
62
66
70
74
78
82
86
89
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Chapter 11 Integrated Communication Ports . . . . . . . . . . . . . . . . . . . 91
Ethernet Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CAN Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
USB Programming Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
USB Host Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Serial Line Port. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
92
96
100
102
104
Chapter 12 PCI Slots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
PCI Slots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
109
Chapter 13 Embedded Expert I/O. . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Expert I/O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fast Inputs Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Regular Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fast Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
112
117
120
122
Chapter 14 Embedded Regular I/O. . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Digital DI6DE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Digital DI12DE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Digital DO12TE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Analog AI4LE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Relay DO6RE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
126
130
134
139
143
Chapter 15 Connecting the Modicon M258 Logic Controller to a PC . 149
Connecting the Controller to a PC . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
149
151
161
4 EIO0000004159 09/2020
Safety Information
Important Information
NOTICE
Read these instructions carefully, and look at the equipment to become familiar with the device
before trying to install, operate, service, or maintain it. The following special messages may appear
throughout this documentation or on the equipment to warn of potential hazards or to call attention
to information that clarifies or simplifies a procedure.
EIO0000004159 09/2020 5
PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by qualified
personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of
the use of this material.
A qualified person is one who has skills and knowledge related to the construction and operation
of electrical equipment and its installation, and has received safety training to recognize and avoid
the hazards involved.
QUALIFICATION OF PERSONNEL
Only appropriately trained persons who are familiar with and understand the contents of this
manual and all other pertinent product documentation are authorized to work on and with this
product.
The qualified person must be able to detect possible hazards that may arise from parameterization,
modifying parameter values and generally from mechanical, electrical, or electronic equipment.
The qualified person must be familiar with the standards, provisions, and regulations for the
prevention of industrial accidents, which they must observe when designing and implementing the
system.
INTENDED USE
The products described or affected by this document, together with software, accessories, and
options, are programmable logic controllers (referred to herein as “logic controllers”), intended for
industrial use according to the instructions, directions, examples, and safety information contained
in the present document and other supporting documentation.
The product may only be used in compliance with all applicable safety regulations and directives,
the specified requirements, and the technical data.
Prior to using the product, you must perform a risk assessment in view of the planned application.
Based on the results, the appropriate safety-related measures must be implemented.
Since the product is used as a component in an overall machine or process, you must ensure the
safety of persons by means of the design of this overall system.
Operate the product only with the specified cables and accessories. Use only genuine accessories
and spare parts.
Any use other than the use explicitly permitted is prohibited and can result in unanticipated
hazards.
6 EIO0000004159 09/2020
About the Book
At a Glance
Document Scope
The purpose of this document is to:
show you how to install and operate your controller,
show you how to connect the controller to a programming device equipped with EcoStruxure
Machine Expert software
help you understand how to interface the controller with I/O modules, HMI and other devices
help you become familiar with the controller features.
NOTE: Read and understand this document and all related documents
installing, operating or maintaining your controller.
Users should read through the entire document to understand all its features.
(see page 8)
before
Validity Note
This document has been updated for the release of EcoStruxure
TM
Machine Expert V1.2.5.
The technical characteristics of the devices described in the present document also appear online.
To access the information online, go to the Schneider Electric home page
https://www.se.com/ww/en/download/
.
The characteristics that are described in the present document should be the same as those
characteristics that appear online. In line with our policy of constant improvement, we may revise
content over time to improve clarity and accuracy. If you see a difference between the document
and online information, use the online information as your reference.
EIO0000004159 09/2020 7
Related Documents
Title of Documentation Reference Number
Modicon M258 Logic Controller Programming Guide
Modicon TM5 Flexible System - System Planning and Installation
Guide
Modicon TM5 Digital I/O Modules Hardware Guide
Modicon TM5 Analog I/O Modules Hardware Guide
Modicon TM5 Expert (High Speed Counter) Modules Hardware
Guide
Modicon TM5 Transmitter and Receiver Modules Hardware Guide
EIO0000004135 (Eng)
EIO0000004136 (Fre)
EIO0000004137 (Ger)
EIO0000004138 (Spa)
EIO0000004139 (Ita)
EIO0000004140 (Chs)
EIO0000003161 (ENG)
EIO0000003162 (FRE)
EIO0000003163 (GER)
EIO0000003164 (SPA)
EIO0000003165 (ITA)
EIO0000003166 (CHS)
EIO0000003197 (ENG)
EIO0000003198 (FRE)
EIO0000003199 (GER)
EIO0000003200 (SPA)
EIO0000003201 (ITA)
EIO0000003202 (CHS)
EIO0000003203 (ENG)
EIO0000003204 (FRE)
EIO0000003205 (GER)
EIO0000003206 (SPA)
EIO0000003207 (ITA)
EIO0000003208 (CHS)
EIO0000003209 (ENG)
EIO0000003210 (FRE)
EIO0000003211 (GER)
EIO0000003212 (SPA)
EIO0000003213 (ITA)
EIO0000003214 (CHS)
EIO0000003215 (ENG)
EIO0000003216 (FRE)
EIO0000003217 (GER)
EIO0000003218 (SPA)
EIO0000003219 (ITA)
EIO0000003220 (CHS)
8 EIO0000004159 09/2020
Title of Documentation Reference Number
TM5 PCI Communication Modules Hardware Guide
Modicon M258 Logic Controller Instruction Sheet
You can download these technical publications and other technical information from our website
at https://www.se.com/ww/en/download/ .
Product Related Information
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Disconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires except
under the specific conditions specified in the appropriate hardware guide for this equipment.
Always use a properly rated voltage sensing device to confirm the power is off where and when
indicated.
Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the unit.
Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.
EIO0000003173 (ENG)
EIO0000003174 (FRE)
EIO0000003175 (GER)
EIO0000003176 (SPA)
EIO0000003177 (ITA)
EIO0000003178 (CHS)
BBV56040
DANGER
DANGER
POTENTIAL FOR EXPLOSION
Only use this equipment in non-hazardous locations, or in locations that comply with Class I,
Division 2, Groups A, B, C and D.
Do not substitute components which would impair compliance to Class I, Division 2.
Do not connect or disconnect equipment unless power has been removed or the location is
known to be non-hazardous.
Do not use the USB port(s), if so equipped, unless the location is known to be non-hazardous.
Failure to follow these instructions will result in death or serious injury.
EIO0000004159 09/2020 9
WARNING
LOSS OF CONTROL
The designer of any control scheme must consider the potential failure modes of control paths
and, for certain critical control functions, provide a means to achieve a safe state during and
after a path failure. Examples of critical control functions are emergency stop and overtravel
stop, power outage and restart.
Separate or redundant control paths must be provided for critical control functions.
System control paths may include communication links. Consideration must be given to the
implications of unanticipated transmission delays or failures of the link.
Observe all accident prevention regulations and local safety guidelines.
Each implementation of this equipment must be individually and thoroughly tested for proper
1
operation before being placed into service.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
1
For additional information, refer to NEMA ICS 1.1 (latest edition), "Safety Guidelines for the
Application, Installation, and Maintenance of Solid State Control" and to NEMA ICS 7.1 (latest
edition), "Safety Standards for Construction and Guide for Selection, Installation and Operation of
Adjustable-Speed Drive Systems" or their equivalent governing your particular location.
WARNING
UNINTENDED EQUIPMENT OPERATION
Only use software approved by Schneider Electric for use with this equipment.
Update your application program every time you change the physical hardware configuration.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
10 EIO0000004159 09/2020
Terminology Derived from Standards
The technical terms, terminology, symbols and the corresponding descriptions in this manual, or
that appear in or on the products themselves, are generally derived from the terms or definitions
of international standards.
In the area of functional safety systems, drives and general automation, this may include, but is not
limited to, terms such as
safety, safety function, safe state, fault, fault reset, malfunction, failure
error, error message, dangerous
Among others, these standards include:
Standard Description
IEC 61131-2:2007 Programmable controllers, part 2: Equipment requirements and tests.
ISO 13849-1:2015 Safety of machinery: Safety related parts of control systems.
EN 61496-1:2013 Safety of machinery: Electro-sensitive protective equipment.
ISO 12100:2010 Safety of machinery - General principles for design - Risk assessment and risk
EN 60204-1:2006 Safety of machinery - Electrical equipment of machines - Part 1: General
ISO 14119:2013 Safety of machinery - Interlocking devices associated with guards - Principles
ISO 13850:2015 Safety of machinery - Emergency stop - Principles for design
IEC 62061:2015 Safety of machinery - Functional safety of safety-related electrical, electronic,
IEC 61508-1:2010 Functional safety of electrical/electronic/programmable electronic safety-
IEC 61508-2:2010 Functional safety of electrical/electronic/programmable electronic safety-
IEC 61508-3:2010 Functional safety of electrical/electronic/programmable electronic safety-
IEC 61784-3:2016 Industrial communication networks - Profiles - Part 3: Functional safety
2006/42/EC Machinery Directive
2014/30/EU Electromagnetic Compatibility Directive
2014/35/EU Low Voltage Directive
General principles for design.
Part 1: General requirements and tests.
reduction
requirements
for design and selection
and electronic programmable control systems
related systems: General requirements.
related systems: Requirements for electrical/electronic/programmable
electronic safety-related systems.
related systems: Software requirements.
fieldbuses - General rules and profile definitions.
,
, etc.
EIO0000004159 09/2020 11
In addition, terms used in the present document may tangentially be used as they are derived from
other standards such as:
Standard Description
IEC 60034 series Rotating electrical machines
IEC 61800 series Adjustable speed electrical power drive systems
IEC 61158 series Digital data communications for measurement and control – Fieldbus for use in
industrial control systems
Finally, the term
hazards, and is defined as it is for a
2006/42/EC
(
zone of operation
) and
ISO 12100:2010
may be used in conjunction with the description of specific
hazard zone
or
danger zone
in the
Machinery Directive
.
NOTE: The aforementioned standards may or may not apply to the specific products cited in the
present documentation. For more information concerning the individual standards applicable to the
products described herein, see the characteristics tables for those product references.
12 EIO0000004159 09/2020
Modicon M258
Rules for Implementing
EIO0000004159 09/2020
TM5 System General Rules for Implementing
Chapter 1
TM5 System General Rules for Implementing
What Is in This Chapter?
This chapter contains the following topics:
Installation and Maintenance Requirements 14
Wiring Best Practices 17
TM5 Environmental Characteristics 23
Topic Page
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Rules for Implementing
Installation and Maintenance Requirements
Before Starting
Read and understand this chapter before beginning the installation of your TM5 System.
The use and application of the information contained herein require expertise in the design and
programming of automated control systems. Only you, the user, machine builder or integrator, can
be aware of all the conditions and factors present during installation and setup, operation, and
maintenance of the machine or process, and can therefore determine the automation and
associated equipment and the related safeties and interlocks which can be effectively and properly
used. When selecting automation and control equipment, and any other related equipment or
software, for a particular application, you must also consider any applicable local, regional or
national standards and/or regulations.
Pay particular attention in conforming to any safety information, different electrical requirements,
and normative standards that would apply to your machine or process in the use of this equipment.
NOTICE
ELECTROSTATIC DISCHARGE
Store all components in their protective packaging until immediately before assembly.
Never touch exposed conductive parts such as contacts or terminals.
Failure to follow these instructions can result in equipment damage.
Disconnecting Power
All options and modules should be assembled and installed before installing the control system on
a mounting rail, onto a mounting plate or in a panel. Remove the control system from its mounting
rail, mounting plate or panel before disassembling the equipment.
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Disconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires except
under the specific conditions specified in the appropriate hardware guide for this equipment.
Always use a properly rated voltage sensing device to confirm the power is off where and when
indicated.
Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the unit.
Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.
14
DANGER
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Programming Considerations
UNINTENDED EQUIPMENT OPERATION
Only use software approved by Schneider Electric for use with this equipment.
Update your application program every time you change the physical hardware configuration.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Operating Environment
POTENTIAL FOR EXPLOSION
Only use this equipment in non-hazardous locations, or in locations that comply with Class I,
Division 2, Groups A, B, C and D.
Do not substitute components which would impair compliance to Class I, Division 2.
Do not connect or disconnect equipment unless power has been removed or the location is
known to be non-hazardous.
Do not use the USB port(s), if so equipped, unless the location is known to be non-hazardous.
Failure to follow these instructions will result in death or serious injury.
Rules for Implementing
WARNING
DANGER
WARNING
UNINTENDED EQUIPMENT OPERATION
Install and operate this equipment according to the conditions described in the Environmental
Characteristics.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
NOTE: Individual I/O modules may differ in terms of operating temperature de-ratings or other
important environmental characteristics. For the specific information, refer to the hardware guide
for your particular module.
EIO0000004159 09/2020 15
Rules for Implementing
Installation Considerations
UNINTENDED EQUIPMENT OPERATION
Use appropriate safety interlocks where personnel and/or equipment hazards exist.
Install and operate this equipment in an enclosure appropriately rated for its intended
environment and secured by a keyed or tooled locking mechanism.
Use the sensor and actuator power supplies only for supplying power to the sensors or
actuators connected to the module.
Power line and output circuits must be wired and fused in compliance with local and national
regulatory requirements for the rated current and voltage of the particular equipment.
Do not use this equipment in safety-critical machine functions unless the equipment is
otherwise designated as functional safety equipment and conforming to applicable regulations
and standards.
Do not disassemble, repair, or modify this equipment.
Do not connect any wiring to reserved, unused connections, or to connections designated as
No Connection (N.C.).
Failure to follow these instructions can result in death, serious injury, or equipment damage.
NOTE: JDYX2 or JDYX8 fuse types are UL-recognized and CSA approved.
WARNING
16
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Wiring Best Practices
Introduction
There are several rules that must be followed when wiring the TM5 System.
Wiring Rules
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Disconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires except
under the specific conditions specified in the appropriate hardware guide for this equipment.
Always use a properly rated voltage sensing device to confirm the power is off where and when
indicated.
Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the unit.
Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.
The following rules must be applied when wiring the TM5 System:
I/O and communication wiring must be kept separate from the power wiring. Route these 2 types
of wiring in separate cable ducting.
Verify that the operating conditions and environment are within the specification values.
Use proper wire sizes to meet voltage and current requirements.
Use copper conductors only.
Use twisted pair, shielded cables for analog, expert, or fast I/O and TM5 bus signals.
Use twisted pair, shielded cables for encoder, networks and fieldbus (CAN, serial, Ethernet).
Rules for Implementing
DANGER
EIO0000004159 09/2020 17
Rules for Implementing
Use shielded, properly grounded cables for all analog and high-speed inputs or outputs and
communication connections. If you do not use shielded cable for these connections,
electromagnetic interference can cause signal degradation. Degraded signals can cause the
controller or attached modules and equipment to perform in an unintended manner.
UNINTENDED EQUIPMENT OPERATION
Use shielded cables for all fast I/O, analog I/O and communication signals.
Ground cable shields for all analog I/O, fast I/O and communication signals at a single point
Route communication and I/O cables separately from power cables.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
1
Multipoint grounding is permissible if connections are made to an equipotential ground plane
dimensioned to help avoid cable shield damage in the event of power system short-circuit currents.
Refer to the section Grounding the TM5 System to ground the shielded cables.
This table provides the wire sizes to use with the removable spring terminal blocks (TM5ACTB06,
TM5ACTB12, TM5ACTB12, TM5ACTB12PS, TM5ACTB32):
WARNING
1
.
18
This table provides the wire sizes to use with the TM5ACTB16 terminal blocks:
DANGER
FIRE HAZARD
Use only the correct wire sizes for the maximum current capacity of the I/O channels and power
supplies.
Failure to follow these instructions will result in death or serious injury.
EIO0000004159 09/2020
The spring clamp connectors of the terminal block are designed for only one wire or one cable end.
Two wires to the same connector must be installed with a double wire cable end to help prevent
loosening.
LOOSE WIRING CAUSES ELECTRIC SHOCK
Do not insert more than one wire per connector of the spring terminal blocks unless using a
double wire cable end (ferrule).
Failure to follow these instructions will result in death or serious injury.
TM5 Terminal Block
Inserting an incorrect terminal block into the electronic module can cause unintended operation of
the application and/or damage the electronic module.
ELECTRIC SHOCK OR UNINTENDED EQUIPMENT OPERATION
Connect the terminal blocks to their designated location.
Failure to follow these instructions will result in death or serious injury.
Rules for Implementing
DANGER
DANGER
NOTE: To help prevent a terminal block from being inserted incorrectly, ensure that each terminal
block and electronic module is clearly and uniquely coded.
EIO0000004159 09/2020 19
Rules for Implementing
TM5 Strain Relief Using Cable Tie
There are 2 methods to reduce the stress on cables:
The terminal blocks have slots to attach cable ties. A cable tie can be fed through this slot to
secure cables and wires to reduce stress between them and the terminal block connections.
After grounding the TM5 System by means of the grounding plate TM2XMTGB, wires can be
bundled and affixed to the grounding plate tabs using wire ties to reduce stress on the cables.
The following table provides the size of the cable tie and presents the two methods to reduce the
stress on the cables:
Cable Tie
Size
Thickness 1.2 mm (0.05 in.) maximum 1.2 mm (0.05 in.)
Width 4 mm (0.16 in.) maximum 2.5...3 mm (0.1...0.12 in.)
Mounting
illustration
Terminal Block TM2XMTGB Grounding Plate
WARNING
ACCIDENTAL DISCONNECTION FROM PROTECTIVE GROUND (PE)
Do not use the TM2XMTGB Grounding Plate to provide a protective ground (PE).
Use the TM2XMTGB Grounding Plate only to provide a functional ground (FE).
Failure to follow these instructions can result in death, serious injury, or equipment damage.
20
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Protecting Outputs from Inductive Load Damage
Depending on the load, a protection circuit may be needed for the outputs on the controllers and
certain modules. Inductive loads using DC voltages may create voltage reflections resulting in
overshoot that will damage or shorten the life of output devices.
INDUCTIVE LOADS
Use an appropriate external protective circuit or device to reduce the risk of inductive direct
current load damage.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
If your controller or module contains relay outputs, these types of outputs can support up to
240 Vac. Inductive damage to these types of outputs can result in welded contacts and loss of
control. Each inductive load must include a protection device such as a peak limiter, RC circuit or
flyback diode. Capacitive loads are not supported by these relays.
RELAY OUTPUTS WELDED CLOSED
Always protect relay outputs from inductive alternating current load damage using an
appropriate external protective circuit or device.
Do not connect relay outputs to capacitive loads.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Rules for Implementing
WARNING
WARNING
Protective circuit A: this protection circuit can be used for both AC and DC load power circuits.
C Value from 0.1 to 1 μF
R Resistor of approximately the same resistance value as the load
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Rules for Implementing
Protective circuit B: this protection circuit can be used for DC load power circuits.
Use a diode with the following ratings:
Reverse withstand voltage: power voltage of the load circuit x10.
Forward current: more than the load current.
Protective circuit C: this protection circuit can be used for both AC and DC load power circuits.
22
In applications where the inductive load is switched on and off frequently and/or rapidly, ensure
that the continuous energy rating (J) of the varistor exceeds the peak load energy by 20 % or more.
EIO0000004159 09/2020
Rules for Implementing
TM5 Environmental Characteristics
Enclosure Requirements
TM5 components are designed as Zone B, Class A industrial equipment according to IEC/CISPR
Publication 11. If they are used in environments other than those described in the standard, or in
environments that do not meet the specifications in this manual, your ability to meet
electromagnetic compatibility requirements in the presence of conducted and/or radiated
interference may be reduced.
The TM5 components meet European Community (CE) requirements for open equipment as
defined by EN61131-2. You must install them in an enclosure designed for the specific
environmental conditions and to minimize the possibility of unintended contact with hazardous
voltages. The enclosure should be constructed of metal to improve the electromagnetic immunity
of your TM5 System. The enclosure should, and in the case of UL compliance, must, have a keyed
locking mechanism to minimize unauthorized access.
Environmental Characteristics
This equipment meets UL and CSA standards and carry both certification marks. In addition, it is
certified as CE compliant. This equipment is intended for use in a Pollution Degree 2 industrial
environment.
The table below provides the general environmental characteristics:
Characteristic Minimum Specification Tested Range
Standard IEC61131-2 –
Agencies UL 508
CSA 22.2 No. 142-M1987
CSA 22.2 No. 213-M1987
Ambient operating temperature – Horizontal
–Vertical
Storage temperature – -25...70 °C (-13...158 °F)
Relative humidity – 5...95% (non-condensing)
Degree of pollution IEC60664 2
Degree of protection IEC61131-2 IP20
Corrosion immunity None –
Operating altitude – 0...2000 m (0...6.560 ft.)
Storage altitude – 0...3000 m (0...9.842 ft.)
NOTE: The tested ranges may indicate values beyond that of the IEC Standard. However, our internal standards
define what is necessary for industrial environments. In all cases, we uphold the minimum specification if indicated.
–
0...55 °C (32...131 °F)
installation
0...50 °C (32...122 °F)
installation
EIO0000004159 09/2020 23
Rules for Implementing
Characteristic Minimum Specification Tested Range
Vibration resistance – Mounted on a
DIN rail
Mechanical shock resistance –
Connection
type
Connector insertion/removal cycles – 50
Removable spring
terminal block
––
147 m/s
2
(15 gn) for a duration of 11 ms
3.5 mm (0.138 in.) fixed
amplitude from 5...8.4 Hz
2
9.8 m/s
(1 gn) fixed
acceleration from
8.4...150 Hz
NOTE: The tested ranges may indicate values beyond that of the IEC Standard. However, our internal standards
define what is necessary for industrial environments. In all cases, we uphold the minimum specification if indicated.
NOTE: Replacement of the battery in the controllers other than with the type specified in this
documentation may present a risk of fire or explosion.
For more details on the procedures for replacing lithium batteries, refer to the RTC chapter
(see page 35)
.
WARNING
IMPROPER BATTERY CAN PROVOKE FIRE OR EXPLOSION
Replace battery only with identical type: Renata Type CR2477M.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
24
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Rules for Implementing
Electromagnetic Susceptibility
The following table provides the TM5 System electromagnetic susceptibility specifications:
Characteristic Minimum Specification Tested Range
Electrostatic discharge IEC/EN 61000-4-2 8 kV (air discharge), criteria B
Electromagnetic fields IEC/EN 61000-4-3 10 V/m (80 MHz...2 GHz), criteria A
Fast transients burst IEC/EN 61000-4-4 Power lines: 2 kV, criteria B
Surge immunity 24 Vdc circuit IEC/EN 61000-4-5 1 kV in common mode, criteria B
Surge immunity 230 Vac circuit IEC/EN 61000-4-5 2 kV in common mode, criteria B
Induced electromagnetic field IEC/EN 61000-4-6 10 V
Conducted emission EN 55011 (IEC/CISPR11) 150...500 kHz, quasi peak 79 dB (µV)
Radiated emission EN 55011 (IEC/CISPR11) 30...230 MHz, 10 m@40 dB (µV/m)
Criteria A Uninterrupted operation during test.
Criteria B Brief interruption during the test allowed.
(1) Applies for TM5SE1IC20005 and TM5SE1MISC20005.
4 kV (contact discharge), criteria B
10 V/m (80 MHz...2.7 GHz)
(1)
I/O: 1 kV, criteria B
Shielded cable: 1 kV, criteria B
Repetition rate: 5 and 100 KHz
0.5 kV in differential mode, criteria B
1 kV in differential mode, criteria B
(0.15...80 MHz), criteria A
eff
500 kHz...30 MHz, quasi peak 73 dB (µV)
230 MHz...1 GHz, 10 m@47 dB (µV/m)
NOTE: The tested ranges may indicate values beyond that of the IEC Standard. However, our internal standards
define what is necessary for industrial environments. In all cases, we uphold the minimum specification if indicated.
EIO0000004159 09/2020 25
Rules for Implementing
26
EIO0000004159 09/2020
Modicon M258
Modicon M258 Logic Controller Features
EIO0000004159 09/2020
Modicon M258 Logic Controller Features
Chapter 2
Modicon M258 Logic Controller Features
Introduction
This chapter describes the features of the Modicon M258 Logic Controller.
What Is in This Chapter?
This chapter contains the following topics:
About the Modicon M258 Logic Controller 28
Controller Description 30
Controller Common Characteristics 31
Real Time Clock (RTC) 34
Topic Page
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Modicon M258 Logic Controller Features
About the Modicon M258 Logic Controller
Overview
The Schneider Electric Modicon M258 Logic Controller is a controller with a variety of features.
The Software configuration is described in the EcoStruxure Machine Expert Programming Guide.
Key Features
The EcoStruxure Machine Expert software supports the following IEC61131-3 programming
languages for use with these controllers:
IL: Instruction List
LD: Ladder Diagram
ST: Structured Text
FBD: Function Block Diagram
SFC: Sequential Function Chart
EcoStruxure Machine Expert software can also be used to program these controllers using CFC
(Continuous Function Chart) language.
The controllers support the following fieldbuses and network capabilities:
CANopen Master
Ethernet
Serial Line
The controllers support the following functions and I/O types:
Expert functions (counting, reflex outputs...)
Embedded I/Os
The controllers support up to 21 application program tasks with the following limits:
4 cyclic tasks: one is configured by default (MAST)
1 freewheeling task
8 software event driven tasks
8 hardware event driven tasks
28
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Controller Range
TM258LD42DT
(see page 41)
TM258LD42DT4L
(see page 49)
TM258LF42DT
(see page 57)
TM258LF42DT4L
(see page 65)
TM258LF66DT4L
(see page 73)
TM258LF42DR
(see page 81)
TM258LD42DT
(see page 41)
TM258LD42DT4L
(see page 49)
TM258LF42DT
(see page 57)
TM258LF42DT4L
(see page 65)
TM258LF66DT4L
(see page 73)
TM258LF42DR
(see page 81)
Modicon M258 Logic Controller Features
PCI CAN USB A USB Pgr Ethernet Serial Line
00 1 1 1 1
20 1 1 1 1
01 1 1 1 1
21 1 1 1 1
21 1 1 1 1
21 1 1 1 1
Embedded Expert I/O Embedded Regular I/O
Fast Inputs Fast
Outputs
2x 5 2 2 1x 12 12 0
2x 5 2 2 1x 12 12 4
2x 5 2 2 1x 12 12 0
2x 5 2 2 1x 12 12 4
2x 5 2 2 2x 12 12 4
2x 5 2 2 2x 6 6 Relays 0
Regular
Inputs
Digital
Inputs
Digital
Outputs
Analog Inputs
EIO0000004159 09/2020 29
Modicon M258 Logic Controller Features
CAN0
BATTERY (RTC)
MBS
Ethernet
Pgr Port
Host
MS
Eth NS
BATTERY
APP1
APP0
Eth LA
Eth ST
USB Host
MBS COM
CAN0 STS
RS485 / RS232
112
1
122
2
132
3
142
4
152
5
162
6
112
1
122
2
132
3
142
4
152
5
162
6
112
1
122
2
132
3
142
4
152
5
162
6
112
1
122
2
132
3
142
4
152
5
162
6
112
1
122
2
132
3
142
4
152
5
162
6
112
1
122
2
132
3
142
4
152
5
162
6
112
1
122
2
132
3
142
4
152
5
162
6
112
1
122
2
132
3
142
4
152
5
162
6
TM258
TM258LF42DT
EthMAC Address : xx-xx-xx-xx-xx-xx
PULL PULL
1
9 811
32 4 5114
76
Controller Description
Overview
The Modicon M258 Logic Controller and its range are described below.
Physical Description
1 LED Status
2 PCI slots (depending on the controller reference)
3 Controller Power Distribution Module (CPDM)
4 Expert I/O (Embedded)
5 Regular I/O (Embedded)
6 USB A port (Host)
7 USB programming port (Pgr Port)
8 Ethernet port (Ethernet)
9 Serial Line port (MBS)
11 CANopen port (CAN0)
14 Real Time Clock battery (Battery (RTC))
30
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