Panasonic CF-29NTQGZBM Service Manual

0 (0)

ORDER NO. CPD0604068C1

Notebook Computer

CF-29

This is the Service Manual for the following areas.

M …for U.S.A. and Canada

Model No. CF-29NTQGZBM

© 2006 Matsushita Electric Industrial Co., Ltd. All rights reserved. Unauthorized copying and distribution is a violation of law.

WARNING

For U.K.

This apparatus must be earthed for your safety.

To ensure safe operation the three-pin plug must be inserted only into a standard three-pin power point which is effectively earthed through the normal household wiring.

Extension cords used with the equipment must be three-core and be correctly wired to provide connection to earth. Wrongly wired extension cords are a major cause of fatalities.

The fact that the equipment operates satisfactorily does not imply that the power point is earthed and that the installation is completely safe.

For your safety, if you have any doubt about the effective earthing of the power point, consult a qualified electrician.

FOR YOUR SAFETY PLEASE READ THE FOLLOWING TEXT CAREFULLY

This appliance is supplied with a moulded three pin mains plug for your safety and convenience. A 3 amp fuse is fitted in this plug.

Should the fuse need to be replaced please ensure that the replacement fuse has a rating of 3 amps and that it is approved by ASTA or BSI to BS 1362.

Check for the ASTA mark or the BSI mark on the body of the fuse.

If the plug contains a removable fuse cover you must ensure that it is refitted when the fuse is replaced. If you lose the fuse cover the plug must not be used until a replacement cover is obtained.

A replacement fuse cover can be purchased from your local Panasonic Dealer.

IF THE FITTED MOULDED PLUG IS UNSUITABLE FOR THE SOCKET OUTLET IN YOUR HOME THEN THE FUSE SHOULD BE REMOVED AND THE PLUG CUT OFF AND DISPOSED OF SAFELY.

THERE IS A DANGER OF SEVERE ELECTRICAL SHOCK IF THE CUT OFF PLUG IS INSERTED INTO ANY 13 AMP SOCKET.

If a new plug is to be fitted please observe the wiring code as shown below. If in any doubt please consult a qualified electrician.

Warning: THIS APPLIANCE MUST BE EARTHED. Important

The wires in this mains lead are coloured in accordance with the following code: Green-and-yellow: Earth

Blue:

Neutral

Brown:

Live

As the colours of the wires in the mains lead of this apparatus may not correspond with the coloured markings identifying the terminals in your plug, proceed as follows:

The wire which is coloured GREEN-and-YELLOW must be connected to the terminal in the plug which is marked by the letter E or by the safety earth symbol coloured GREEN or GREEN-and- YELLOW.

The wire which is coloured Blue must be connected to the terminal which is marked with the letter N or coloured BLACK.

The wire which is coloured Brown must be connected to the terminal which is marked with the letter L or coloured RED.

The mains plug on this equipment must be used to disconnect the mains power.

Please ensure that a socket outlet is available near the equipment and shall be easily accessible.

How to replace the fuse

Open the fuse compartment with a screwdriver and replace the fuse.

Warnings

This equipment is not designed for connection to an IT power system.

(An IT system is a system having no direct connections between live parts and Earth; the exposed-conducive- parts of the electrical installation are earthed.

An IT system is not permitted where the computer is directly connected to public supply systems in the U.K.)

Disconnect the mains plug from the supply socket when the computer is not in use.

This equipment is produced to BS800/1983.

1

LASER SAFETY INFORMATION

For U.S.A.

Class 1 LASER-Product

This product is certified to comply with DHHS Rules 21 CFR Subchapter J.

This product complies with European Standard EN60825 (or IEC Publication 825)

For all areas

This equipment is classified as a class 1 level LASER product and there is no hazardous LASER radiation.

Caution:

(1)Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.

(2)The drive is designed to be incorporated into a computer-based system or unit which has an enclosing cover. It should never be used as a stand alone drive.

Danger:

The serviceman should not remove the cover of drive unit and should not service because the drive unit is a nonserviceable part.

Please check DANGER label on PD-drive unit.

Unplug the AC power cord to the equipment before opening the top cover of the drive.

When the power switch it on, do not place your eyes close to the front panel door to look into the interior of the unit.

LASER Specification

Class 1 level LASER Product

Wave Length: DVD 658±8 nm

CD 775~815 nm

Laser safety information is appropriate only when drive with laser is installed.

2

3

Panasonic CF-29NTQGZBM Service Manual

4

CONTENTS

1 Diagnosis Procedure ······································································································1-1 2 Power-On Self Test (Boot Check) ··················································································2-1 3 List of Error Codes ··········································································································3-1 4 Diagnostic Test ···············································································································4-1

5Self Diagnosis Test ·········································································································5-1

6Wiring Connection Diagram ···························································································6-1

7Disassembly/Reassembly ······························································································7-1

8Exploded View ················································································································8-1

9Replacement Parts List ··································································································9-1

1 Diagnosis Procedure

1.1. Basic Procedure

1-1

1.2. Troubleshooting

Please take note of the following two points with regard to troubleshooting:

1.Know-how of diagnosis upon occurrence of heavy troubles, e.g. ‘Set cannot be turned ON’, ‘Set fails to start’, ‘No display on screen’, etc.

2.Explanation of each trouble, mainly symptom of trouble in operation.

Flow Chart

START

Set cannot be supplied with current. Power lamp fails to light up.

Dark display on screen.

Screen fails to display.

Failure in starting

Not displayed properly on screen.

Pay attention to the following points when in pursuit of the cause of a troubleshooting.

1.Peripheral apparatus connected with the set should all be removed before operation check.

2.Make sure that cables, boards, etc. are not coming off, and recheck the contact condition.

AC NG Adaptor/Battery

Output voltage

 

OK

 

 

 

 

Power lamp

 

NO

check

YES

 

Inverter board

 

NG

 

OK

 

 

 

 

LCD back

 

NO

light lighting

 

 

 

 

 

YES

NG

LCD unit

 

 

 

 

 

 

check

 

 

 

 

 

OK

 

 

 

 

BIOS operation

 

NO

check

 

 

 

 

 

YES

Result of

NG

 

POST

OK

 

 

 

 

 

 

 

 

 

Replace AC Adaptor/Battery

Check contact condition of power input terminal. Replace if defective.

Check Power SW. Replace if defective.

Replace inverter board.

Check inverter cable continuity. Replace if defective

Replace LCD back light.

Replace LCD unit.

Replace main board (Check fuse at power source).

Refer to POST

 

 

 

Replace main board.

error code table.

 

 

 

 

 

 

 

 

NG

 

 

 

 

 

 

 

Set-up utility

 

 

 

Heavy trouble e.g.,

 

Replace main board.

 

 

 

 

starting

 

 

 

 

 

 

‘Set cannot be turned

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OK

 

 

 

 

 

 

 

ON’, ‘Set fails to start’,

 

 

 

 

 

 

 

 

 

‘No display on

 

 

Return set-up utility setpoint to the state of ‘delivery from factory’.

 

screen’, etc.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NO

Check HDD cable connection and continuity.

 

 

 

 

 

HDD access

Replace if defective.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace HDD & Reinstall.

 

 

 

 

 

YES

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace main board.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Main board

NG

 

 

 

 

 

 

 

 

Replace main board

 

 

 

 

 

 

 

check

 

 

 

 

 

 

 

 

 

 

Some or all keys cannot be input.

DVD/CD CALL not practicable.

*Clean DVD-ROM drive with an applicator.

Starts but operates unstably.

OK

Make sure of contact of K/B connector in use.

Replace keyboard or main board.

Trouble

NO

Check if there are any flaws on DVD or CD

symptoms on some

 

media. Since flaws may appear on specific

of DVD or CD

 

media, DVD or CD media can be defective.

YES

Replace DVD drive.

Replace main board.

Reinstall HDD.

Replace main board.

STARTEND

Each kind of trouble in operation.

1-2

2 Power-On Self Test (Boot Check)

Outline of POST

The set has a boot check function called POST (Power-On Self Test) in it. The condition of the main body is diagnosed by checking beep sound or error code.

Start .............Test begins automatically when power switch is set to ON.

Normal finish .....After memory checking, a beep sound is issued once and the set is placed into automatic stop. Note: If no error occurs, nothing is displayed. (No display of OK, etc.)

Error Diagnosis by Checking Beep Signal Sound

The beep sound is as follows:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(1 (long sound) -2-3-4)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(Length of bar shows length of sound.)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

= long sound (about 0.4 sec.),

 

= short sound (about 0.2 sec.), Length between sounds is about 0.1 sec.

 

 

 

Table of errors classified by beep sounds

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Diagnosis

 

 

 

Beep signal sound

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Error message

 

Main board

 

 

 

1(long sound)-2

 

 

 

 

 

BIOS ROM error

 

 

 

 

 

 

1-2-2-3

 

 

 

 

 

 

 

 

 

BIOS ROM error

 

 

 

 

 

 

1-3-1-1

 

 

 

 

 

 

 

 

 

RAM error

 

 

 

 

 

 

1-3-1-3

 

 

 

 

 

 

 

 

 

Keyboard controller error

 

 

 

 

 

 

1-3-4-1

 

 

 

 

 

 

 

 

 

RAM error

 

 

 

 

 

 

1-3-4-3

 

 

 

 

 

 

 

 

 

RAM error

 

 

 

 

 

 

1-4-1-1

 

 

 

 

 

 

 

 

 

RAM error

 

 

 

 

 

 

2-1-2-3

 

 

 

 

 

 

 

 

 

BIOS ROM error

 

 

 

 

 

 

2-2-3-1

 

 

 

 

 

 

 

 

 

Occurrence of unexpected offering

(Note) A beep sound is also issued in case of other I/O trouble.

2-1

3. Listof Error Codes <Only when the port replicator is connected>

The following is a list of the messages that BIOS can display. Most of them occur during POST. Some of them display information about a hardware device, e.g., the amount of memory installed. Others may indicate a problem with a device, such as the way it has been configured.

Following the list are explanations of the messages and remedies for reported problems.

If your system displays one of except the messages marked below with an asterisk (*), write down the message and contact Panasonic Technical Support. If your system fails after you make changes in the Setup menus, reset the computer, enter Setup and install Setup defaults or correct the error.

0200 Failure Fixed Disk

Fixed disk in not working or not configured properly. Check to see if fixed disk is attached properly. Run Setup. Find out if the fixed-disk type is correctly identified.

0210 Stuck key

Stuck key on keyboard.

0211 Keyboard error

Keyboard not working.

0212 Keyboard Controller Failed

Keyboard controller failed test. May require replacing keyboard controller.

0213 Keyboard locked - Unlock key switch

Unlock the system to proceed.

0230 System RAM Failed at offset: nnnn

System RAM failed at offset nnnn of in the 64k block at which the error was detected.

0231 Shadow RAM Failed at offset: nnnn

Shadow RAM failed at offset nnnn of the 64k block at which the error was detected.

0232 Extended RAM Failed at offset: nnnn

Extended memory not working or not configured properly at offset nnnn.

0250 System battery is dead - Replace and run SETUP

The CMOS clock battery indicator shows the battery is dead. Replace the battery and run Setup to reconfigure the system.

*0251 System CMOS checksum bad - Default configuration used

System CMOS has been corrupted or modified incorrectly, perhaps by an application program that changes data stored in CMOS. The BIOS installed Default SETUP Values.

If you do not want these values, enter Setup and enter your own values. If the error persists, check the system battery or contact Panasonic Technical Support.

0260 System timer error

The timer test failed. Requires repair of system board.

0270 Real time clock error

Real-time clock fails BIOS test. May require board repair.

*0280 Previous boot incomplete - Default configuration used

Previous POST did not complete successfully. POST loads default values and offers to run Setup. If the failure was caused by incorrect values and they are not corrected, the next boot will likely fail. On systems with control of wait states, improper Setup settings can also

terminate

POST and cause this error on the next boot. Run Setup and verify that the

wait-state

configuration is correct. This error is cleared the next time the system is booted.

0281 Memory Size found by POST differed from EISA CMOS

Memory size found by POST differed from EISA CMOS.

3-1

02D0 System cache error - Cache disabled

Contact Panasonic Technical Support.

02F0: CPU ID:

CPU socket number for Multi-Processor error.

02F4: EISA CMOS not writable

ServerBIOS2 test error: Cannot write to EISA CMOS.

02F5: DMA Test Failed

ServerBIOS2 test error: Cannot write to extended DMA (Direct Memory Access) registers.

02F6: Software NMI Failed

ServerBIOS2 test error: Cannot generate software NMI (Non-Maskable Interrupt).

02F7: Fail - Safe Timer NMI Failed

ServerBIOS2 test error: Fail-Safe Timer takes too long. device address Conflict

Address conflict for specified device.

Allocation Error for: device

Run ISA or EISA Configuration Utility to resolve resource conflict for the specified device.

Failing Bits: nnnn

The hex number nnnn is a map of the bits at the RAM address which failed the memory test. Each 1 (one) in the map indicates a failed bit. See error 230,231 or 232 for offset address of the failure in System, Extended or Shadow memory.

Invalid System Configuration Data

Problem with NVRAM (CMOS) data.

I/O device IRQ conflict

I/O device IRQ conflict error.

Operating System not found

Operating system cannot be located on either drive A: or drive C: Enter Setup and see if fixed disk and drive A: are properly identified.

Parity Check 1 nnnn

Parity error found in the system bus. BIOS attempts to locate the address and display it on the screen. If it cannot locate the address, it displays ????. Parity is a method for checking errors in binary data. A parity error indicates that some data has been corrupted.

Parity Check 2 nnnn

Parity error found in the I/O bus. BIOS attempts to locate the address and display it on the screen. If it cannot locate the address, it displays ????.

Press <F1> to resume, <F2> to Setup

Displayed after any recoverable error message. Press <F1> to start the boot process or <F2> to enter a Setup and change the settings. Write down and follow the information shown on the screen.

3-2

4.Diagnostic Test

4.1Equipment

(1)Test Computer ································································································ 1 unit

(2)AC Adapter ····································································································· 1 pc.

(3)External Printer ······························································································· 1 unit

(4)

Loopback Plug (Parallel Port Test) [ P/N: DFWV95C0081 ] ···························

1 pc.

(5)

Loopback Plug (Serial Port Test for RS232C) [ P/N: DFWV95C0067 ] ·········

1 pc.

(6)

Floppy Disk containg file DIAG ·······································································

1 pc.

4.2Preparation

(1)Connect the AC Adapter and External Printer to the computer.

(2)The System Setup should be set to the factory setting values by executing the “SETUP UTILITY” which can be invoked by F2 key at the POST.

If not, the messages and items of the diagnostic test may not be displayed properly on the LCD.

(3)The serial port must be enabled in the “SETUP UTILITY” in order to execute the “1st SERIAL PORT” test.

(4)Connect the serial loopback plug.

(5)In order to test the parallel port with Loopback Plug, disconnect the printer cable and connect the parallel loopback plug with Power OFF.

4.3NOTICE

When “Enter password” is displayed, use “Password Skipping Plug” in order to skip the user password.

1)Connect the parallel plug to the parallel port.

2)Connect the PS/2 mouse plug to the mouse port

3)Power on the computer.

The wiring of the parallel plug is described below.

Connect pins 2-5-6-8-11-13-15-18-19-20-21-22-23 to Shield GND (PS/2 mouse plug pin3). Connect pins 3-4-7-9-10-12 to VC5 (PS/2 mouse plug pin4) with 4.7KW each.

CAUTION

The plug described above must be used for servicing purpose only.

Do not use it for other than the above purpose and ensure that it remains confidential. Using the plug enables the user to skip the previous password and disable the password.

4-1

5 Self Diagnosis Test

1.Floppy disk is included for the self-diagnostic tests that should be performed before using this product.

2.Connect External Floppy Disk Drive (FDD) to USB port for diagnosis test.

Important notice

System password

This product has a password function. If this function is turned on, the self-diagnostics tests will not work. You will need ask the user for the password before performing the self-diagnostics.

5.1. Outline of Self Diagnostic Tests

Insert the diagnostics floppy disk

Return the setup contents to default

Starting up the setup utility

Turn on the power.

When "Panasonic Press F2 to enter setup" appears on the screen, press F2.

Press "" to select [ Exit ]

Press " " to select [ Get default value ]

Press Enter.

Choose Yes for "Load default Configuration now?" Select "Save Values & Exit" and press Enter.

Choose Yes for "Save Configuration changes and exit now?" and press Enter.

Choose test from the menu screen to start the test.

Caution:

After completing repairs, be sure to carry out the Automatic test and Peripheraltest.

Menu Screen

1.DIAG on FD

2.LAN test

3.Modem test

4.Wireless LAN test (Wireless LAN Model only)

5.CD test

Q. Quit

<Automatic test>

<Peripheral test>

<Test selection>

Tests selected (O) from the test

The parallel devices can be tested.

Specifc tests required can

item list will be performed in

 

be freely selected and

succession.

2. LAN test

performed from the test item

1. DIAG on FD

3. Modem test

list.

4. Wireless LAN test

Be sure to carry out the Selection

 

(Wireless LAN Model only)

 

5. CD test

test only when necessary.

Problems in the unit are located and divided according to error messages that occur during testing.

5-1

5.1.1. List of main test items

The selection item displays the items selected under Automatic test. If you select Automatic test, these test items will be performed automatically. You can use Selection test to choose items from the menu screen that you want to have tested.

These items are shown below.

 

Test classification

Test items shown on the screen

Contents

Select

1

 

SPEAKER TEST

Speaker test

 

 

 

2

 

VESA MODE TEST

VESA mode test

 

 

 

3

CPU

A20 GATE TEST

Address A20 line

 

 

 

4

(CPU related)

CACHE ON/OFF TEST

Cache memory on/off test

 

 

 

 

 

 

5

 

NPU OPERAND TEST

Floating point processor function test

 

 

 

6

RAM (Memory related)

RAM STANDARD TEST

Memory standard test

 

 

 

7

CONTROL

DMA PAGE REG TEST

DMA page register test

 

 

 

8

(Control ICs on the main

DMA REGISTER TEST

DAM register test

 

 

 

9

board, etc.)

DMAC TRANSFER TEST

DAM transfer test

 

 

 

10

 

PIC HALT INSTRUCTION TEST

Interrupt controller halt instruction test

 

 

 

11

 

PIC REGISTER TEST

Interrupt controller register test

 

 

 

12

 

RTC CMOS RAM TEST

Real time clock CMOS test

 

 

 

13

 

RTC TEST

Real time clock test

 

 

 

14

 

PIT CH0 TEST

interrupt timer CH0

 

 

 

15

 

PIT CH1 TEST

interrupt timer CH1

 

 

 

16

 

PIT CH2 TEST

interrupt timer CH2

 

 

 

17

IO

KEYBOARD REG TEST

Keyboard test

 

 

 

18

(Input-output)

PS/2 MOUSE REG

Mouse registration test

 

 

 

19

COMMUNICATION

SERIAL WRAP TEST

Serial loop back (jig required)

 

 

 

 

 

 

20

 

SERIAL ALL INTERNAL TEST

Serial port interior test

 

 

 

 

 

 

 

21

 

PARALLEL REGISTER R/W

Parallel register R/W test

 

 

 

 

 

 

 

22

AUX

PCIC ALL TEST

PCIC test

 

 

 

23

(Auxiliary functions)

Card Bus Reg

Card Bus register test

 

 

 

24

 

USB Reg

USB register test

 

 

 

25

VIDEO

VGA ALL TEST

VGA test

 

 

 

26

(Display related)

SVGA RAM TEST

SVGA RAM test

 

 

 

27

DISK

FD WT/RD/WP TEST

FD WT, RD WP test

 

 

 

 

 

 

28

(FDD, HDD)

HDD ALL TEST

Only HDD lead test selected

 

 

 

29

UNIQUE

ECP REGISTER R/W

ECP register R/W test

 

 

 

30

(Individual functions)

EPP REGISTER R/W

EPP register R/W test

 

 

 

31

 

EXT. CMOS R/W TEST

Extension CMOS R/W test

 

 

 

 

 

 

 

 

 

 

 

Test function settings

Test condition save/play

Following file command

 

 

 

 

 

Test automatic execute

Test executed on run settings by selecting command

 

 

Error display (Paging style)

Select displayed items Error, Log, Option

 

 

 

5.2. Automatic Test

Test execution

From the menu screen shown below For Celeron models Select and press Enter for DIAG on FD

1.DIAG on FD

2.LAN test

3.Modem test

4.Wireless LAN test (Wireless LAN Model only)

5.CD testQ. Quit

menu screen

5-2

Speaker test, VESA test

The speaker test involves listening to music and choosing OK or Not okay. The VESA test involves looking at the display to see if it is satisfactory then choosing OK or Not okay.

Serial loop back test

The Automatic test’s initial settings are set so that the serial loop back test will be executed. Connect the serial loop back jig and then perform the test.

(This test is not executed on default mode)

Diagnostics result

If no errors occur. The screen shows the word "Pass" in large letters.

If errors occur. The test is stopped when an error occurs and the error message is displayed. For explanations of error messages, see Error Messages and Problem Categories (section 5.5).

Quitting the test

At the screen shown below, simultaneously press the ALT and X keys.

Input screen

5.3. Peripheral Test

Test execution

From the menu screen shown below, be sure to choose the following items and press Enter.

1.DIAG on FD

2.LAN test

3.Modem Test

4.Wireless LAN test (Wireless LAN Model only)

5.CD test

Q. Quit

menu screen

2. LAN Test

This test checks for internal LAN device. Choose LAN test and press Enter.

3.Modem Test

4.Wireless LAN Test

5.CD Test

5-3

5.4. Test Selection

Starting up the input menu

1.From the menu screen shown below, choose Quit and press Enter.

1.DIAG on FD

2.LAN test

3.Modem test

4.Wireless LAN test (Wireless LAN Model only)

5.CD testQ. Quit

menu screen

2.When A: \DIAG appears, input "JDG_295, XEX" and press Enter.

3.The input screen shown below will appear.

To choose menu items, hold down "ALT" and press the selection key.

Example:

"ALT" + F brings up the File menu.

Input screen

Order of test flow selection

Input screen startup

1.Reading the test conditions settings file Press "ALT" and "F".

Press "L".

Press "ALT" and "O". Press Enter.

If the test condition settings file is not read, this means

the test program is not running correctly.

2. setting the test items

[ Saving selected test items ]

Press "ALT" and "S".

Press "S".

If you change the file name when

Choose the test item and press Enter.

saving the file in step , you can

Choose the test whose settings are-

create test condition settings for

to be changed, press "A" for Additional-

custom test items.

 

and "R" for Erase.

Example:

 

All initial VAlues are "0" so set

CF-29. * * *

TEST1. * * *

tests other than the necessary ones to "1". Press "O" twice to return the menu screen.

To save the selected list, press "ALT" and "F" at the file menu.

Starting the test

Press "ALT" and "R".

Press "R".

This will start the test.

End of test

5-4

5.5. Error Messages and Troubleshooting

The table below explains the parts that may be faulty or damaged should an error message occur while performing the various test items of the self diagnostics program.

 

Test classification

Screen display test items

Contents

1

CPU

A20 GATE TEST

Address 20 line

2

(CPU related)

CACHE ON/OFF

Cache memory on/off

3

 

NPU OPERAND TEST

Floating point processor function

4

RAM (Memory related)

RAM STANDARD

Memory standard

5

CONTROL

DMA PAGE REG TEST

DMA page register

6

(Control ICs on the

DMA REGISTER TEST

DAM register

7

main board, etc.)

DMAC Transfer TEST

DAM transfer test

8

 

PIC HALT INSTRUCTION TEST

Interrupt controller

9

 

PIC REGISTER TEST

Interrupt controller

10

 

RTC CMOS RAM TEST

Real time clock CMOS

11

 

 

 

12

 

SPEAKER TEST

Speaker

13

 

PIT CH0 TEST

Interrupt timer CH0

14

 

PIT CH1 TEST

Interrupt timer CH1

15

 

PIT CH2 TEST

Interrupt timer CH2

16

IO

KEYBOARD REG TEST

Keyboard

17

(Input-output)

PS/2 MOUSE REG

Mouse

18

COMMUNICATION

SERIAL WRAP TEST

Serial loop back (jig required)

19

 

SERIAL ALL INTERNAL TEST

Serial port

20

 

PARALLEL REGISTER R/W

Parallel register

21

AUX

PCIC ALL TEST

PCIC

(Auxiliary functions)

Card Bus REG

Card Bus port

 

 

USB REG

USB port

22

VIDEO

VGA ALL TEST

VGA

23

(Display related)

SVGA RAM TEST

SVGA RAM

24

 

VESA MODE TEST

VESA mode

25

DISK

FD WT/RD/WP TEST

FD write/read/write protection

26

(FDD, HDD)

HDD ALL TEST

Only HDD lead selected

27

UNIQUE

ECP REGISTER R/W

Parallel port

28

(Individual functions)

EPP REGISTER R/W

Parallel port

29

 

EXT. CMOS R/W TEST

Extension CMOS R/W test

5-4

6 Wiring Connection Diagram

SERIAL PORT

PARALLEL PORT

 

 

EXTERNAL DISPLAY PORT

 

 

 

 

 

 

 

 

 

 

 

 

CN704

 

 

 

CN703

 

 

 

CN702

 

IO PCB

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CN700

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INVERTER PCB

 

 

 

 

 

 

 

 

 

CN1 CN2

 

 

 

BACK LIGHT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TOUCH SCREEN

 

 

MDC MODEM

 

 

 

 

 

 

LCD

 

 

 

 

MODEM

 

 

CN850

 

 

 

J2

 

PORT

 

 

 

 

 

 

J1

 

 

 

 

TS PCB

 

 

 

 

 

 

ANTENNA

 

 

 

 

CN1

 

 

KEYBOARD

 

 

 

CN851

 

 

 

 

 

 

PCB

 

 

 

 

 

 

 

 

 

 

PORT-REPLICATOR

MIC

 

USB

CN950

 

 

 

USB

PORT

(FRONT SIDE)

 

CN952

 

 

HEADPHON

 

 

 

 

 

 

 

DC-IN

 

 

(REVERSE SIDE)

 

 

 

 

 

PORT

 

 

 

 

CN13

 

JK2

 

 

 

KBD PCB

 

 

 

JK1

CN55

JK3

 

 

 

 

 

 

 

CN930

 

ANTENNA

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CN933

 

PCB

 

 

 

 

 

 

 

 

 

 

CN10

 

 

 

 

CN15

 

 

 

 

 

CN9

 

CN6

 

 

 

 

 

 

 

 

 

 

 

 

 

MAINP PCB

CN32

 

 

 

 

CN932

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CN1

 

 

 

 

 

 

 

 

 

CN2

 

 

 

 

 

 

 

 

 

EXT ANT.

 

 

 

 

 

 

 

J5

J6

PCB

 

 

 

 

CN30

 

 

 

 

 

 

 

W-LAN MODULE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

J1

 

 

 

 

 

 

CN51

 

 

 

 

 

CN8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CN2

 

 

 

CN48

 

 

 

 

 

 

 

 

 

 

 

 

 

CN56

 

SD PCB

 

 

 

 

 

 

 

 

 

 

 

 

CN1

 

 

 

 

 

 

 

 

 

 

 

 

CN4

 

 

 

 

CN800

 

 

 

 

 

 

 

 

 

 

 

 

CN12

 

 

 

CN801

 

CN803

 

 

 

CN47

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TP PCB

 

 

 

 

LAN PORT

 

 

TOUCH PAD

 

 

MAIN

HDD

PCMCIA

SPEAKER

 

RTC

LED PCB

CN980

 

 

 

BUTTERY

 

 

 

 

 

BATTERY

 

 

 

 

 

 

 

 

6-1

 

 

 

 

7 Disassembly/Reassembly

Note:

Power off the computer. Do not shut down to the Suspend or hibernation mode.

Do not add peripherals while the computer is in the Suspend or hibernation mode; abnormal operation may result.

7.1.Disassembly Instructions

7.1.1.Preparation

Before disassembling, be sure to make the following preparations.

Shut down Windows and turn off the power.

Disconnect the AC adaptor.

Remove the optional DIMM memory card and PCMCIA card if they are connected.

Remove other devices if they are connected.

Attention:

Please execute writing BIOS ID when you exchange the Main Board.

You cannot reuse the Conductive Clothes and the heat dissipating parts such as Sheet and Rubber. Use new parts.

7.1.2.Removing the Battery Pack, HDD Pack and FDD Pack

MP

Cover

Battery

Cover

HDD Cover

FDD Pack

Battery Pack

1.Open the Battery Cover.

2.Remove the Battery Pack.

3.Open the HDD Cover.

4.Remove the HDD Pack.

5.Open the FDD Cover.

6.Remove the FDD Pack. Use the MP Eject Lever.

7.1.3.Removing the HDD

HDD FPC

HDD U Case Ass’y

 

HDD

<A>

Heater Sheet

Sheet

Sheet

 

HDD

 

 

 

 

 

 

Damper

 

 

 

Ass’y

 

 

<A>

Tab

 

 

 

Heater

 

 

HDD Case

 

 

 

Ass’y

Tab

1.Remove the four Screws<A>.

2.Release the two Tabs, and remove the HDD U Case Ass’y and the HDD L Case Ass’y.

3.Remove the HDD Damper Ass’y.

4.Remove the two Sheets.

5.Remove the Heater and the Heater Sheet.

6.Remove the HDD FPC.

Screws <A>: DFHE5025XA

MP RELEASE

HDD Pack

Figure 1

7-1

7.1.4.Removing the KB Cover, Hinge Cover L, Hinge Cover R and Keyboard

<B>

<D>

 

Hinge Cover L

 

<B>

<D>

 

<C>

 

<B>

<C>

 

 

 

 

<D>

<C>

<B>

 

<D> <C>

KB Cover

 

 

 

Hinge Cover R

Keyboard

Figure 3

1.Remove the four Screws<B>, and remove the KB Cover.

2.Remove the four Screws<C> and the four Screws<D>, and remove Hinge Cover L,R.

3.Remove the Keyboard.

Screws <B>: DRQT26+D4FZL

Screws <C>: DFHE5054XA

Screws <D>: DFHE5054XA

7.1.5.Remove the KB Cable Cover, Keyboard and PCMCIA Protector

 

<F>

KB Cable Cover

 

<F>

<F>

 

<F>

 

<F>

 

 

 

 

 

 

<G>

 

to Connector

 

<G>

PCMCIA

 

 

Protector

(CN933)

<G>

<G>

 

to Connector

 

<G>

 

 

(CN932)

 

<G>

Keyboard

Connector (CN933)

Connector (CN932)

Figure 4

1.Remove the five Screws<F>, and remove the KB Cable Cover.

2.Disconnect the two Cables from two Connectors (CN932, CN933)

3.Remove the six Screws<G>, and remove the PCMCIA Protector.

Screws <F>: DRHM0002ZA

Screws <G>: DRQT2+I35FKL

7-2

7.1.6.Removing the KBD PCB, MDC 7.1.7. Removing the DIMM Cover and

Modem and LCD Cable/MIC Frame

Bottom Cover

 

Connector CN950

Connector J1

 

(reverse side)

 

(front side)

<I>

 

 

<H>

Connector CN952

<I> MDC

<H>

 

 

(reverse side)

 

Modem

 

 

Connector CN930

 

Connector J2

KBD PCB

 

 

(reverse side)

 

(reverse side)

 

to Connector

 

 

 

 

 

 

 

 

(CN950)

to Connector (CN952)

LCD Cable/

MIC Frame

to Connector (J2)

to Connector (CN930)

Figure 5

1.Remove the LCD Cable/MIC Frame.

2.Remove the two Screws. <H>

3.Disconnect the three Cable from three Connectors (CN930, CN950, CN952).

4.Remove the KB PCB.

5.Remove the two Screws. <I>

6.Disconnect the Cable from Connector. (J2)

7.Remove the MDC Modem.

Screws <H>: DFHE5025XA

Screws <I>: DFHE5025XA

 

<J>

<J>

 

 

 

 

 

 

<J>

<J>

 

 

 

DIMM Cover

 

 

 

DIMM Radiation

 

 

sheet

 

<K>

<L>

 

 

 

<K>

<L>

 

<K>

 

 

 

 

 

<L>

 

 

<L>

 

 

 

<K>

<L><K> <L>

<L>

 

 

 

 

<K>

<K>

 

 

 

 

 

<K>

Bottom Cover

<L>

 

 

 

 

to Connector

Connector CN12

 

(CN12)

Figure 6

1.Remove the four Screws<J>, and remove the DIMM Cover.

2.Remove the eight Screws<K> and the eight Screws<L>.

3.Disconnect the Cable from Connector (CN12).

Screws <J>: DRQT26+D4FZLT

Screws <K>: DRQT26+D4FZLT

Screws <L>: DRSB3+8FKL

7-3

7.1.8.Removing the Speaker

<N>

LCD Lamp Sheet

 

 

Heat Pipe Unit

<N>Coil Cooling Sheet

 

Bottom

 

LAN Heat

<M> <M>

 

 

Plate

 

 

MP Eject

 

 

 

BOUSUI

 

<O>

 

Plate

 

 

MP Eject

<O> <O>

 

 

<O>

 

<P> Spring

 

 

 

<M>

 

 

 

 

 

 

<M>

MP Eject

 

 

 

Lever

 

 

 

MP Eject Slide

 

 

Speaker

Ass’y

 

 

Angle

Speaker

Bottom Cover

Figure 7

1.Remove the LCD Lamp

2.Remove the four Screws<M>, and remove the LAN Heat Plate, Speaker Angle and the Speaker.

3.Remove the two Screws<N>, and remove the Heat Pipe Unit Bottom.

4.Remove the four Screws<O>, and remove the MP Eject Lever.

5.Remove the Screw<P>, and remove the MP Eject BOUSUI Plate and MP Eject Slide Ass’y.

Screws <M>: DXQT26+D4NLT

Screws <N>: DXYN+J6FNL

Screws <O>: DXYN26+F5NLT

Screw <P>: DXQT26+D4NLT

7.1.9.Removing the Wireless Module and SD PCB

MINI PCI Protector

CD Edge Sheet

 

Sheet

 

SD PCB <Q>

to Connector

<Q>

 

(CN2)

 

to Connector

<Q>

(CN952)

 

Wireless Module

to Connector

 

(CN56)

 

 

Connector CN2

 

Main PCB

Connector CN???

Figure 8

1.Disconnect the Cable from Connector (CN2).

2.Remove the Wireless Module.

3.Remove the MINI PCI Protector Sheet and the CD Edge Sheet.

4.Remove the three Screws<Q>.

5.Disconnect the Cable from Connector (CN56).

6.Remove the SD PCB.

Screws <Q>: DFHE5025XA

7-4

7.1.10. Removing the PAD SW FFC Cover

7.1.11. Removing Main PCB, EXT Antenna

<R>

PCB, PCMCIA Unit and RTC Battery

<R>

 

 

EXT Antenna PCB

 

 

 

PAD SW FFC

 

<T-2>

Connector

Cover

 

<R>

 

<T-2>

CN1

 

 

Connector CN6

 

 

<S>

 

 

(reverse side)

 

 

<T-1>

Connector CN9

 

Connector CN51

<S>

(reverse side)

 

(front side)

 

 

 

 

Power Cable

<T-2>

 

 

Main PCB

 

 

Guard

<T-2>

 

 

Connector CN54

<W>

<T-1>

 

 

 

 

 

 

(reverse side)

 

 

 

Connector CN4

 

Connector CN10

 

(reverse side)

 

 

 

 

(front side)

 

PCMCIA Unit

Connector CN1

 

(reverse side)

Figure 9

1.Remove the three Screws<R>, and remove the PAD SW FFC Cover.

Screws <R>: DFHE5054XA

 

 

 

 

to Connector

 

 

 

 

(EXT Antenna CN1)

to Connector

 

to Connector

 

(CN9)

to Connector

(CN4)

RTC Battery

 

 

to Connector

 

(CN6)

 

 

<U>

 

(CN950)

to Connector

 

 

<X>

(CN51)

 

<U><V>

<X>

 

 

 

<V>

 

 

 

 

 

 

 

 

<V>

to Connector (CN54)

to Connector (CN10)

to Connector (Main PCB CN1)

Figure 10

1.Remove the two Screws<S>.

2.Remove the two Screws<T-1>.

3.Remove the two Screws<U>.

4.Remove the four Screws<V>.

5.Remove the Screw<W>.

6.Remove the two Screws<X>.

7.Disconnect the six Cables from six Connectors. (Main PCB: CN1, CN6, CN9, CN10, CN51, CN54) (EXT Antenna: CN1)

8.Remove the EXT Antenna.

9.Remove the Main PCB.

10.Disconnect the Cable from Connector (CN4).

11.Remove the RTC Battery

12.Remove the four Screws<T-2>, and remove the PCMCIA Unit.

7-5

Screws <S>: DFHM5054XA

Screws <T-1>:DFHE5025XA

Screws <T-2>:DFHE5025XA

Screws <U>: DRQT2+G6FKL

Screw <V>: DRHM5104ZA

Screw <W>: DFHE5025ZA

Screw <X>: DRHM5117ZA

7.1.12. Remove the HDD Main FPC

 

CN Spacer

 

HDD Connector

<b>

 

 

 

<b>

 

 

HDD Main

 

 

FPC

 

<Y>

 

 

Battery Connector

 

 

Batt HDD

<a>

<Z>

CN Angle

 

 

 

 

<a>

 

7.1.13. Removing the TP PCB

 

<c>

Connector CN801

<c>

 

TP PBC

Connector CN800

Connector CN803

to Connector (CN801)

to Connector (CN800)

to Connector (CN803)

Figure 11

1.Disconnect the three cables from three Connectors. (CN800, CN801, CN803)

2.Remove the two Screws<c>, and remove the TP PCB.

Screws <c>: DRHM0002ZA

7.1.14. Removing the IO PCB

1.Remove the Screws<Y>, and remove the Batt HDD CN Angle.

2.Remove the Screw<Z>, the two Screws<a> and the two Screws<b>.

3.Remove the HDD Main FPC.

Screw <Y>: DFHE5092ZA

Screw <Z>: DFHE5025ZA

Screws <a>: DRHM5104ZA

Screws <b>: DFHE5025XA

IO PCB

<d>

<d> <d>

<d> <d>

<d>

Figure 12

1. Remove the six Screws<d>, and remove the IO PCB.

Screws <d>: DFHE5058ZB

7-6

7.1.15.Removing the Palm Top Cover Sheet, Palm Top Cover, Touch Pad Adhesion Seat, Touch Pad, Touch Pad SW Knob, LED PCB and SW LED PCB

Palm Top Cover Sheet

<e>

7.1.16.Removing the Handle and Power SW

<g>

Handle Base L

Power

<g>

SW

Handle

 

Handle Base R

<e>

<e> <e>

<e> Palm Top Cover

 

 

Touch Pad Adhesion Seat

PW LED Sheet

Touch Pad

<f>

PW LED PCB

LED PCB

Touch Pad SW Knob

SW LED

 

 

 

PCB

Touch Pad

SW Knob In

Figure 15

1.Remove the two Screws<g>, and remove Handle Base L,R.

2.Remove the Handle.

3.Remove the Power SW.

Screws <g>: DRSB4+8FKL

Figure 14

1.Remove the Palm Top Cover Sheet.

2.Remove the five Screws<e>, and remove Palm Top Cover.

3.Remove the Touch Pad Adhesion Seat.

4.Remove the Touch Pad.

5.Remove the Touch Pad SW Knob and Touch Pad SW Knob In.

6.Remove the LED PCB.

7.Remove the PW LED Sheet.

8.Remove the Screw<f>, and remove the SW LCD PCB.

Screws <e>: DRHM0002ZA

Screw <f>: DRHM0002ZA

7-7

7.1.17. Removing LCD Unit

LCD unit

<i><i>

<i><i>

<h>

<h>

Figure 16

1.Remove the two Screws<h> and the four Screws<i>, and remove the LCD Unit.

Screws <h>: DXSB4+12FNLB

Screws <i>: DXYN4+J8FNL

7.1.18.Removing LCD Rear Cabinet, Hinge L and Hinge R

 

 

<k><j>

 

 

<k>

 

<k>

 

<k>

 

<k>

 

 

<j><k>

<k>

 

 

<k>

 

 

 

 

 

 

 

<k>

<k>

 

 

 

 

 

<k>

<k>

 

 

 

LCD Latch

<l>

LCD Rear Cabinet

Hinge L

Hinge R

<l>

LCD Front Cabinet

Figure 17

1.Remove the two Screws<j> and the twelve Screws<k>, and remove the LCD Rear Cabinet.

2.Remove the LCD Latch.

3.Remove the two Screws<l>, and remove the Hinge L and R.

Screws <j>: DRSB4+10FKL

Screws <k>: DRSB26+8HKL

Screws <l>: DRHM0062ZA

7-8

7.1.19.Removing the Inverter PCB, TS PCB and LCD Unit

Inverter PCB

TS PCB

LCD Unit

LCD Front Cabinet

Figure 18

1.Disconnect two Cables from Connectors. (on Inverter PCB)

2.Remove the Inverter PCB.

3.Disconnect two Cables from Connectors. (on TS PCB)

4.Remove the TS PCB.

5.Remove the LCD Unit.

7.1.20.Removing the Antenna PCB L and R

Antenna PCB Cover L

LCD Rear Cabinet Ass’y

Antenna PCB L

<m>

<m>

<m>

<m>

Antenna PCB R Antenna PCB Cover R

Figure 19

1.Remove the four Screws<m>.

2.Remove the Antenna PCB Cover L and R and Antenna PCB L and R.

Screws <m>: DRSB26+8KL

7-9

7.2.Reassembly Instructions

7.2.1.Attention when CF-29 series is repaired

Please execute writing BIOS ID when you exchange the Main Board.

You cannot reuse the Conductive Clothes and the heat dissipating parts such as Sheet and Rubber. Use new parts.

7.2.2.Setting the Antenna PCB L and R

1.Set the Antenna PCB L and R to the LCD Rear Cabinet Ass’y.

2.Fix the Antenna PCB Cover L and R using the four Screws. <i>

Screws <m>: DRSB26+8KL

Arranging the Antenna L and R Cables

LCD Rear Cabinet Ass’y

Antenna PCB L

<m>

<m>

 

 

Antenna PCB

<m>

Antenna PCB R

Antenna PCB Cover R

Cover L

<m>

View "A"

View "A"

View "A"

 

<No good>

 

 

 

 

 

LCD Rear

 

Antenna Cable L

Antenna Cable R

Cabinet

 

 

 

View "B"

View "B"

 

Do not press too

Antenna

much the

 

 

 

 

Waterproof Cap.

 

 

Cable

 

 

 

 

 

 

View "B"

 

 

 

Antenna Cable R

Tape

 

Tape

Tape

View "C" Tape

Tape

View "C"

 

View "D"

 

 

 

 

 

align

 

 

 

Pass the Antenna

Cushion

 

 

Cable through this

 

 

space.

 

View "E"

 

Waterproof Cushion

 

 

Cable Clamper

 

 

View "E"

View "D"

Waterproof

 

 

LCD Rear Cabinet

 

 

1~5mm

1~5mm

 

Cushion

 

 

 

LCD Rear

 

 

 

Cable Clamper

Cabinet

1~4mm

 

1~4mm

Bend

 

 

 

 

 

Antenna Cable

Tape

Antenna Cable L

Tape

 

L and R

 

 

 

 

 

 

Antenna Cable R

 

View "C"

Pass the Antenna Cable

through this space.

Antenna Cable L

align

Tape

7-10

7.2.3.Setting the Inverter PCB, TS PCB and LCD Unit

1.Set the LCD Unit to the LCD Front Cabinet in order.

2.Attach the Inverter PCB to the LCD Unit and connect the two Cables to the two Connectors on the Inverter PCB.

3.Attach the TS PCB to the LCD Unit in order and connect the two Cables to the two Connectors on the TS PCB.

View "A"

Safty Working

TS PCB

3 4

LCD Unit

Connectors Connectors

TS PCB

Inverter PCB

View "A"

LCD Unit

2

1

LCD Front Cabinet

Attaching the Touch Screen Panel.

1.Attach the Touch Screen Panel to the LCD Front Cabinet using the TS Tape.

Note:

Use extreme caution when handling the Touch Screen Panel to avoid damage, fingerprints, etc.

 

 

 

 

 

View "A"

 

 

View "A"

 

 

 

 

 

 

 

 

 

 

 

 

Touch Screen Panel

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3±1mm

 

 

TS FPC Spacer

 

 

 

 

0±0.5mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TS FPC Spacer

TS FPC

TS Tape

View "B"

LID Magnet

Forming Unit

0~1mm

LCD Front Panel

TS FFC Sheet

View "B"

Forming Unit

LID Magnet

LCD Front Cabinet

7-11

Arranging the Inverter PCB

1.Attach the LCD Inverter Case Spacer L to the Inverter PCB.

2.Attach the Inverter Case L/U to the Inverter Case L.

 

 

Inverter Case U

 

View "A"

LCD Inverter Case

Spacer L

Inverter PCB

 

LCD Inverter Case

View "A"

 

 

1~2mm

Spacer L

1~2mm

 

 

 

Align

 

 

 

 

 

 

 

Do not pressure to trance circuit.

 

 

Inverter Case L

 

3. Attach the LCD Inverter Case Tape and the Inverter Shield to the Inverter Case.

 

View "B1"

 

 

View "B1"

 

LCD Inverter Case Tape

View "B2"

View "B2"

LCD Inverter Case Tape

 

 

 

Inverter Shield

0~3mm

 

 

0~1mm

Connector

 

 

 

 

 

0~3mm

 

Inverter Shield

 

 

0~2mm

 

0~1mm

0~2mm

 

 

 

Inverter Case

 

 

 

 

 

 

4. Attach the Inverter Shield Tape to the Inverter Case.

Inverter Case

Inverter Shield Tape

View "C"

View "C"

Inverter Shield Tape

0~1mm

0~2mm

7-12

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