Nokia 32 Service manual

5 (1)

Customer Care Services

Technical Documentation

SERVICE

MANUAL

[NMP Part No. 0275712]

DTX-3 PBX Connectivity Ter-

minal

Issue 1 4/03

Copyright 2003 Nokia Mobile Phones. All Rights Reserved

Customer Care Services

Technical Documentation

Amendment Record Sheet

Amendment

Date

Inserted

Comments

No

By

 

 

 

 

 

 

 

 

 

 

 

05/2003

ViK

Issue 1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Issue 1 4/03

Copyright 2003 Nokia Mobile Phones. All Rights Reserved

Customer Care Services

Technical Documentation

Service Manual Structure

General Information

Modules

Parts List with Schematic and Layout Diagrams

Variants

Service Software Instructions

Service Tools

Disassembly / Troubleshooting

Accessories

Issue 1 4/03

Copyright 2003 Nokia Mobile Phones. All Rights Reserved

Customer Care Services

Technical Documentation

IMPORTANT

This document is intended for use by qualified service personnel only.

Company Policy

Our policy is of continuous development; details of all technical modifications will be included with service bulletins.

While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Ltd should be notified in writing.

Please state:

Title of the Document + Issue Number/Date of publication

Latest Amendment Number (if applicable)

Page(s) and/or Figure(s) in error

Please send to:

Nokia Mobile Phones Ltd

 

CCS Technical Documentation

 

PO Box 86

 

FIN-24101 SALO

 

Finland

Issue 1 4/03

Copyright 2003 Nokia Mobile Phones. All Rights Reserved

Customer Care Services

Technical Documentation

Warnings and Cautions

Please refer to the phone's user guide for instructions relating to operation, care and

maintenance including important safety information. Note also the following:

Warnings:

1.CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/ MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.

2.THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.

3.OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

Cautions:

1.Servicing and alignment must be undertaken by qualified personnel only.

2.Ensure all work is carried out at an anti-static workstation and that an antistatic wrist strap is worn.

3.Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.

4.Use only approved components as specified in the parts list.

5.Ensure all components, modules screws and insulators are correctly re-fit- ted after servicing and alignment. Ensure all cables and wires are repositioned correctly.

Issue 1 4/03

Copyright 2003 Nokia Mobile Phones. All Rights Reserved

Customer Care Solutions

DTX-3 Series Transceivers

General Information

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Issue 1 4/03

Nokia Mobile Phones Ltd.

DTX-3

 

General Information

CCS Technical Documentation

Table of Contents

 

 

Page No

Introduction to DTX-3 (Nokia 32) .......................................................................................................

3

Product Concept Generally ................................................................................................................

3

Concept ...................................................................................................................................................

3

Nokia 32 Sales package contents ....................................................................................................

5

Technical Specifications ........................................................................................................................

6

Mechanical Characteristics ...............................................................................................................

6

Environmental Conditions ...............................................................................................................

6

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DTX-3

 

 

 

 

 

CCS Technical Documentation

General Information

 

 

 

 

 

 

Introduction to DTX-3 (Nokia 32)

Nokia 32 PBX Connectivity Terminal includes two modules:

1.Nokia TME-3 or Nokia TME-4 GSM transceiver

2.Nokia DTX-3 application module.

The Nokia TME-3 is a Class 4/5 (EGSM900) and Class 1/2 (EGSM1800) dual band GSM terminal. The Nokia TME-4 is a GSM850/1900 dual band terminal.

The DTX-3 provides an analogue two-wire connection for a landline telephone set or PBX (Private Branch eXchange) trunk or extension connection.

The main purpose of the Nokia 32 is to provide direct GSM connection for companies using fixed line PBX.

Calls targeted to the GSM network can be diverted via Nokia 32. Thus the company gets a direct connection to a GSM network from the internal fixed line telephones without the costly interconnection fee between fixed and GSM networks.

Product Concept Generally

Nokia 32 PBX connectivity terminal is a GSM device for PBX (Private Branch Exchange) connections. Nokia 32 has interfaces for PBX trunk and extension connections and the trunk connection can be also used for normal landline telephone connection substituting fixed telephone line. The terminal also supports data connections with CSD, HSCSD and GPRS.

The telephone line connections for Nokia 32 are provided with standard two-wire connection through RJ-11 connectors. Each connection method, trunk and extension, have their own dedicated RJ-11 ports. The data connection is provided via RS-232 connection over a D9 female connector. In addition, Nokia 32 has interfaces for power supply and external antenna adapter. Nokia 32 internal antenna is used when there is no need for an external antenna.

The main purpose of Nokia 32 is to use it as a GSM router beside a company PBX. Company calls to GSM numbers are routed via Nokia 32 in order to gain cost savings in GSM- to-GSM calls and the fixed telephone line is bypassed. Nokia 32 also gives the opportunity to use GSM network features in landline environment.

Concept

(For list of abbreviations kindly refer to the manual section Modules.)

1.The Nokia 32 is connected to an analogue trunk interface of a PBX.

2.The Nokia 32 is connected to an analogue extension interface of a PBX.

The Nokia 32 is attached either to an analogue trunk (fig. 1) or an analogue extension

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Page 3

DTX-3

 

General Information

CCS Technical Documentation

(fig. 2) line of the PBX.

Figure 1: Nokia 32 connected to a Trunk Interface of a PBX

PSTN

Network

GSM

Network

Figure 2: Nokia 32 connected to an analog extension interface of a PBX

PSTN

Network

GSM

Network

After the Nokia 32 has been connected to a PBX, the PBX may require reconfiguration to route mobile targeted calls via the Nokia 32. This reconfiguration requires special knowhow about the PBX. In order to perform successful installation, further information must be asked from the PBX supplier. In no conditions it is recommended to do the installation without adequate know-how and tools.

When Nokia 32 is connected to the extension side of the PBX, the originator of call affects to the routing by calling to the extension where Nokia 32 is connected and then keys in the targeted mobile number.

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Nokia Mobile Phones Ltd.

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Nokia 32 Service manual

 

 

 

 

 

DTX-3

 

 

 

 

 

CCS Technical Documentation

General Information

 

 

 

 

 

 

Nokia 32 Sales package contents

:

Table 1: Nokia 32 sales package contents

Item

Name

Type code

Material code

 

 

 

 

1

User’s Guide

 

 

 

 

 

 

 

2

Connectivity Terminal

TME-3

0600344

 

 

TME-4

0600342

 

 

 

 

3

Application Module

DTX-3

0630596

 

 

 

 

4

Power Supply

ACW-5B

0630526

 

 

 

 

4

Power Cord alternatives

Euro: PCW-5

0730248

 

 

UK:

PCW-5X

0730247

 

 

US:

PCW-5U

0730246

 

 

 

 

4

DC Cable

AKD-2A

0730248

 

 

 

 

 

5

Installation Kit

 

 

0262959

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Page 5

DTX-3

 

General Information

CCS Technical Documentation

Technical Specifications

Mechanical Characteristics

Unit

Dimensions (mm)

Weight (g)

Notes

 

 

 

 

TME-3 terminal

84 x 53 x 26

65

Without power supply

 

 

 

 

DTX-3 Application Module

121 x 158 x 45

174

Without power supply

 

 

 

 

Technical specifications

Data Standard RS-232.

All applicable ITU-T V.25ter, ETSI GSM 07.07 and ETSI GSM 07.05 commands are supported.

HSCSD max 43.2kbits/s (Depending on operator services).

GPRS multi-slot class 6 (3+1, 2+2, 2+1).

User Interface Features

User Interface consist of three two-colour light indicators that show the state/mode of the TME-3 or TME-4 and DTX-3. Some user interface functionality is contained in the software application running in the host computer.

Environmental Conditions

Parameter

Ambient temperature

Ambient humidity

(degrees Celsius)

(relative)

 

 

 

 

Max operation

-10 to +55

20 to 75%

 

 

 

Storage

-40 to +85

5 to 95%, non condensing

 

 

 

TME-3/TME-4 is not protected against ingress of water. DTX-3 may be instantaneously subjected to dripped or condensed water. Longer term contact with water will cause permanent damage.

TME-3/TME-4 and DTX-3 do not break mechanically after a free fall from 100cm (about 40 inches) height to a concrete floor.

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Nokia Mobile Phones Ltd.

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Customer Care Solutions

DTX-3 Series Transceivers

Modules

Issue 1 4/03

Nokia Mobile Phones Ltd.

DTX-3

 

Modules

CCS Technical Documentation

Table of Contents

 

 

Page No

Glossary of Terms ..........................................................................................................

3

Functional Description of DTX-3 ..................................................................................

5

Circuit Description .......................................................................................................

5

Interfaces and Connectors ............................................................................................

5

Nokia 32 LED Indicators ...............................................................................................

6

LED Indicator status: ...................................................................................................

7

Signal tones ..................................................................................................................

8

Key Sequences ..........................................................................................................

8

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DTX-3

 

 

 

 

 

CCS Technical Documentation

Modules

 

 

 

 

 

 

Glossary of Terms

ACCIf

Accessory Interface block of MAD2WD1

 

AIF

Application Interface

 

ASIC

Application Specific Integrated Circuit

 

BB

Baseband

 

CCONT

Power management IC for digital phones

 

CIS

PCMCIA Card Information Structure

 

COBBA_GJP

DCT3 RF-interface and audio codec ASIC

 

 

with serial MAD interface

 

CSP

Chip Scale Package

 

DB

Dual band

 

DCS1800

Digital Cellular system at 1800 MHz

 

DCT3

Digital Core Technology, 3rd generation

 

DSP

Digital Signal Processor

 

EMC

Electromagnetic compatibility

 

EMI

Electromagnetic Interference

 

FBUS

Asynchronous Full Duplex Serial Bus

 

GSM

Global System for Mobile communications

 

HSCSD

High Speed Circuit Switched Data

 

MBUS

1-wire half duplex serial bus

 

MCU

Micro Controller Unit

 

MDI

MCU-DSP Interface

 

MAD

MCU+ASIC+DSP asic, common name for whole family

 

MAD2PR1

Modified MAD2 asic, pin count 144 instead of 176

 

MAD2WD1

MCU+ASIC+DSP with HSCSD specific changes

 

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DTX-3

 

 

 

 

 

 

 

 

 

 

Modules

CCS Technical Documentation

 

 

 

 

 

 

PA

Transmit Power Amplifier

PBX

Private Branch Exchange

PC

Personal Computer

PWB

Printed Wiring Board

PCM

Pulse Code Modulation

PCM SIO

Synchronous serial bus for PCM audio transferring

PCMCIA

PC Memory Card International Association

PSTN

Public Switched Telephone Network

RF

Radio Frequency

SIM

Subscriber Identity Module

SMART

PCMCIA interface ASIC

Sulo

PCMCIA interface ASIC for RPM-3

UI

User Interface

VCXO

Voltage Controlled Crystal Oscillator

VCTCXO

Voltage Controlled Temperature Compensated

 

Crystal Oscillator.

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DTX-3

 

 

 

 

 

CCS Technical Documentation

Modules

 

 

 

 

 

 

Functional Description of DTX-3

Circuit Description

The DTX-3 application module connects the TME-3/TME-4 with the fixed telephone network and/or with any unmanned connection, e.g. telemetry, remote control, security systems, remote data retrieval.

The Data module baseband blocks provide the MCU, DSP, external memory interface and digital control functions in the UPP ASIC . Power supply circuitry, charging, audio processing and RF control hardware are in the UEM ASIC.

The purpose of the RF block is to receive and demodulate the radio frequency signal from the base station and to transmit a modulated RF signal to the base station.

Product and Module List

Name of module

Type code

Material

Notes

code

 

 

 

 

 

 

 

Application module

DTX-3

0630596

 

 

 

 

 

Transceiver

TME-3

0600344

 

 

 

 

 

Assembly parts

A-cover

9458825

Assembly parts must be ordered as separate spare

 

B-cover

9458911

parts

 

 

 

 

Transceiver

TME-4

0600342

 

 

 

 

 

Interfaces and Connectors

Telephone interface /PBX Trunk interface:

Signals

Value

 

 

 

 

High Impedance Mode

50V

 

 

 

Ringing Voltage

70VAC

 

 

 

Line Impedance

600

 

 

 

Telephone interface /PBX Extension interface:

Signals

Value

 

 

Off-Hook AC impedance

600 Ω

 

 

On-Hook AC impedance

150k Ω

 

 

On-Hook DC resistance

10M Ω

 

 

Loop DC current

Min. 15 mA, max. 120mA

 

 

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Nokia Mobile Phones Ltd.

Page 5

DTX-3

 

Modules

CCS Technical Documentation

Connector Name

RJ-11 Trunk/Extension Connector

M2M System Connector

RS232 connector

Power connector

Antenna connector
RJ-11 Trunk/Extension Connectors

This interface is a standard analog 2-wire interface for analog PBX trunk or analog landline telephone, or for analog PBX extension.

M2M System Connector

Custom pin header 2x25 for connection between GSM and PBX Application module.

RS 232 Data Connector

D9 female connector for standard level RS 232 data.

Power Supply Connector

Connector for ACW-5B power supply.

Antenna connector

TME-3 external antenna connector.

Nokia 32 LED Indicators

TME-3 comprises three indicator LEDs:

Figure 1: Indicator LEDs

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DTX-3

 

 

 

 

 

CCS Technical Documentation

Modules

 

 

 

 

 

 

LED Indicator status:

Table 1: Nokia 32 LED indicator status during start-up

L E D 1

L E D 2

L E D 3

D e s c rip tio n

-

-

-

P o w e r o ff

G re e n s c a n

G re e n s c a n

G re e n s c a n

P o w e r o n , c o n n e c tin g to n e tw o rk

-

R e d b lin k

-

P IN q u e ry / n e w P IN q u e ry

-

R e d b lin k

R e d b lin k

P U K q u e ry

 

 

 

 

 

 

 

In te n s ity o f F ie ld S tr e n g th

R e d b lin k

-

-

U n a c c e p ta b le

< - 1 0 5 d B m

G re e n b lin k

-

-

-1 0 5 … -1 0 0

 

 

 

 

 

d B m

G re e n

 

 

W e a k

-1 0 0 … -9 5

 

 

 

d B m

 

 

 

 

G re e n

G re e n b lin k

 

 

-9 5 … -9 0 d B m

G re e n

G re e n

 

M o d e ra te

-9 0 … -8 5 d B m

G re e n

G re e n

G re e n b lin k

-8 5 … -8 0 d B m

 

G re e n

G re e n

G re e n

G o o d

> -8 0 d B m

Table 2: Nokia 32 LED indicator status during normal operation

LED 1

LED 2

LED 3

Description

 

Green

Green

In service, trunk mode

Green

 

Green

In service, extension mode

*

*

Green blink

Call on

*

*

Green blink

Incoming call

*

*

Green/Red blink

Message received/ Voice mail in box

*

*

Red blink

Message storage full

*) Led state due to current mode (trunk/extension) of the Nokia 32 terminal

Table 3: Nokia 32 LED indicator status in special situations

LED 1

LED 2

LED 3

Description

Green/Red blink

Green/Red blink

Green/Red blink

Insert SIM card

Red blink

Red blink

Red blink

Failure, contact service

Yellow

Yellow

Yellow

Initialising

“SMS message received” signal will be resetted by off-hook, which also clears the message from the message box.

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Nokia Mobile Phones Ltd.

Page 7

DTX-3

 

Modules

CCS Technical Documentation

Signal tones

Tone sequence

 

Description

 

 

- - - - - - - - - - - - - - - - - -

Insert SIM card

 

 

 

 

- _ _

- _ _

- _ _

Enter PIN code

 

 

 

_ _ _________

___________

Enter PUK code

 

 

 

 

- -

- -

 

Error tone ()

 

 

_________ _________

Ok

 

 

 

 

- -

- - - -

- - - - - -

SMS received

 

 

 

 

Key Sequences

These sequences have to be entered using a normal landline telephone set connected to the trunk connector of Nokia 32

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DTX-3

 

 

 

 

 

 

 

CCS Technical Documentation

Modules

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Table 4: Nokia 32 button sequences used in trunk mode.

 

 

 

 

 

Sequence

 

Functionality

Response

 

 

 

 

 

 

PIN#

 

PIN code input

Tone

 

 

 

 

 

 

PUK#

 

PUK code input

Tone

 

 

 

 

 

 

0**value

 

Volume control, louder. ‘Value’ from 1 to 10.

Tone

 

 

 

 

 

 

 

 

 

 

555**#

 

 

 

 

 

System reset

Tone

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CONFIGURATION STATE

 

 

 

 

 

 

 

 

 

**####**

 

 

 

Configuration state

Tone / Light indication

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Acces code query state

PIN Query tone and light

 

 

 

 

 

 

 

 

 

 

1234#

 

 

 

 

 

Acces code enter. Default acces code. Acces code can

Tone / Light indication

 

 

 

 

 

 

 

be changed or query can be disabled

 

 

 

 

 

 

 

2**XXXX#

 

XXXX = interruption time in milliseconds. XXXX= 0 =

Tone / Light indication

 

 

 

 

 

 

 

LI disabled. Default 400ms. Back to configuration

 

 

 

 

 

 

 

 

state

 

 

 

 

 

 

 

3**XXXX#

 

XXXX = Reversal time in milliseconds

Tone / Light indication

 

 

 

 

 

 

 

(999 => polarity reversed whole call time)

 

 

 

 

 

 

 

 

 

 

 

4#

 

 

 

 

 

Entry code to CLI mode changing

Query state flashing

 

 

 

 

 

 

4**XXX#

 

XXX=

Tone / Light indication

 

 

 

 

 

 

 

000 = ETSI FSK (default)

 

 

 

 

 

 

 

 

001 = DTMF

 

 

 

 

 

 

 

 

010 = DTMF_DK

 

 

 

 

 

 

 

 

111 = None

 

 

 

 

 

 

 

 

 

 

 

5#

 

 

 

 

 

Entry code to operator selection. If roaming user can

Query state flashing

 

 

 

 

 

 

 

select the operator entering operator code. If 000

 

 

 

 

 

 

 

 

operator will be selected automatically.

 

 

 

 

 

 

 

5**XXX#

 

XXX = operator number

Network searching. Tone and

 

 

 

 

 

 

 

000 = default (automatic selection)

light indication about the

 

 

 

 

 

 

 

succes.

 

 

 

 

 

 

 

 

 

 

5#

 

 

 

 

 

Entry code to …

 

 

 

 

 

 

 

444*OLD PIN*NEW PIN#

 

Change PIN code

Tone / Light indication

 

 

 

 

 

 

888*OPERATOR CODE#

 

Change Operator if roaming

Tone / Light indication

 

 

 

 

 

 

 

 

 

 

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DTX-3

 

Modules

CCS Technical Documentation

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Customer Care Solutions

DTX-3 Series Transceivers

DTX-3 Parts List

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Nokia Corporation

DTX-3

Company confidential

DTX-3 Parts List

CCS Technical Documentation

Table of Contents

 

Variants of DTX-3 Nokia 32

.........................................................................................3

Transceiver Variants ....................................................................................................

3

Country-specific settings .............................................................................................

3

DTX-3 Exploded Diagram .............................................................................................

4

DTX-3 Assembly Parts List .........................................................................................

5

Page 2

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Company confidential

DTX-3

 

 

 

CCS Technical Documentation

DTX-3 Parts List

 

 

 

 

 

 

Variants of DTX-3 Nokia 32

Transceiver Variants

Table 1:

Name

Type des.

Code

 

 

 

Transceiver TME-3

TME-3

0600344

 

 

 

Transceiver TME-4

TME-4

0600342

 

 

 

Country-specific settings

The country code allows different country-specific settings to be activated in SWAPmodule. Choose Software -> Line Adapter -> Settings.

Issue 1 4/03

Nokia Corporation.

Page 3

DTX-3

Company confidential

 

 

 

 

 

 

DTX-3 Parts List

CCS Technical Documentation

 

 

 

 

 

 

DTX-3 Exploded Diagram

The following picture shows the exploded view of DTX-3 module.

The application module consists of two injection moulded plastic parts, frame and bracket for the Application Interface connector (pin header) and a PWB inside the module.

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Nokia Corporation.

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Company confidential

DTX-3

 

 

 

CCS Technical Documentation

DTX-3 Parts List

 

 

 

 

 

 

DTX-3 Assembly Parts List

Table 2:

Part Number in

Qty

Part Name

Material Code

Exploded View

 

 

 

 

 

 

 

l010

2

Filler plugs

 

 

 

 

 

I011

2

Screws 3x18 T10

6150081

 

 

 

 

Nokia 30/Nokia31

1

TME-3

0600344

 

 

 

 

l012

1

A-cover

9458825

 

 

 

 

l013

1

JP-6

0201946

 

 

 

 

l014

1

B-cover

9458911

 

 

 

 

l015

4

Rubber Boots

xxx

 

 

 

 

l016

1

Type Label

9370625

 

 

 

 

l017

4

Screws 2.5x12 T8

6290141

 

 

 

 

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Nokia Corporation.

Page 5

DTX-3

Company confidential

 

 

 

 

 

 

DTX-3 Parts List

CCS Technical Documentation

 

 

 

 

 

 

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