Kyocera FS-2100, FS-4100, FS-4200, FS-4300 ServiceManual

ECOSYS FS-4300DN
ECOSYS FS-4200DN
ECOSYS FS-4100DN
ECOSYS FS-2100DN
ECOSYS FS-2100D

SERVICE

MANUAL

Published in February 2013

842LV113

2LVSM063

Rev.3

CAUTION

RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE. DISPOSE
OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS.

It may be illegal to dispose of this battery into the municipal waste stream. Check with your
local solid waste officials for details in your area for proper disposal.

ATTENTION

IL Y A UN RISQUE D’EXPLOSION SI LA BATTERIE EST REMPLACEE PAR UN MODELE
DE TYPE INCORRECT. METTRE AU REBUT LES BATTERIES UTILISEES SELON LES
INSTRUCTIONS DONNEES.

Il peut être illégal de jeter les batteries dans des eaux d’égout municipales. Vérifiez avec les
fonctionnaires municipaux de votre région pour les détails concernant des déchets solides
et une mise au rebut appropriée.

Notation of products in the manual

For the purpose of this service manual, products are identified by print speed at A4.

ECOSYS FS-4300DN : 60 ppm model
ECOSYS FS-4200DN : 50 ppm model
ECOSYS FS-4100DN : 45 ppm model
ECOSYS FS-2100DN : 40 ppm model (with Network)
ECOSYS FS-2100D : 40 ppm model (without Network)

Revision history

Revision Date pages Revised contents

1 11 October 2012

CONTENTS Correction of Page

1-3-1 (3) Printing an event log : 1-3-15 to 1-3-16
Installation guide : SSD(HD-6)

1-1-2 Change of Specification

Output tray capacity / Faceup : 100 sheets to 250 sheets

1-1-3 Change of Description

“Expanded HDD (SSD)” to “SSD (HD-6)”.

1-1-8, 9 Correction of Figure 1-1-6

The position of No.11 was corrected.

1-2-4 Correction of Figure 1-2-6

The container label was changed.

1-2-6 Correction of Figure 1-2-9

1-2-7 Correction of Figure 1-2-13

1-2-8 Correction of Figure 1-2-14 and Figure 1-2-15

1-2-10 Change of Procedures

Procedures 1 and 2 were replaced.

1-3-4, 9 Addition of Description

“(83) Full page printing mode” was added.

1-3-10 Addition of Description

"OP Network Status" was added.

1-3-11 Addition of Description

"Test Page" was added.

1-4-19 Addition of Description

The check of TRA31was added.

1-4-24, 30 Addition of Description

"(15)Carrier leaking occurs." was added.

1-5-9, 10 Change of Procedures

Procedures of "(3) Detaching and refitting the MP paper
feed pulley" was changed.

1-5-31 Correction of Figure 1-5-52

Developer fan motor (Rating label) : outside to inside

2 December 2012 CONTENTS Correction of Page

1-6-2 Remarks on PWB replacement : 1-6-3

1-2-2 Form change of 9, packing position change of 12 and 13

1-3-6 Correction of "description" and "supplement" at (39).

1-3-14 Addition of Service item

“Drum heater (110V only)” was added.

1-6-2 Addition of Procedure

“Emargency-UPDATE” was added.

2-1-8 Addition of the drum heater (110V only).

2-2-7, 8 Addition of the drum heater (110V only).

2-3-6, 9, 10 Addition of the connector of YC9 (110V only).

Revision Date pages Revised contents

2 December 2012

3 15 February 2013

2-4-9 Setting-range change of X9: 0 and 1 are changed into 0

and 2.

2-4-11 to 14 Addition of the connector of YC9 (110V only). :2-4-11, 13

Correction of header (the model number) : 2-4-11 to 14

Contents Correction of page

2-4 Appendix

1-4-23 Notes addition (F code)

1-4-11 to 20 F code addition

Address Changed the address of souse africa

Safety precautions

This booklet provides safety warnings and precautions for our service personnel to ensure the safety of
their customers, their machines as well as themselves during maintenance activities. Service personnel
are advised to read this booklet carefully to familiarize themselves with the warnings and precautions
described here before engaging in maintenance activities.

Safety warnings and precautions

Various symbols are used to protect our service personnel and customers from physical danger and
to prevent damage to their property. These symbols are described below:

DANGER: High risk of serious bodily injury or death may result from insufficient attention to or incorrect

compliance with warning messages using this symbol.

WARNING: Serious bodily injury or death may result from insufficient attention to or incorrect compliance

with warning messages using this symbol.

CAUTION: Bodily injury or damage to property may result from insufficient attention to or incorrect com-

pliance with warning messages using this symbol.

Symbols

The triangle ( ) symbol indicates a warning including danger and caution. The specific point of attention is

shown inside the symbol.

General warning. Warning of risk of electric shock.

Warning of high temperature.

indicates a prohibited action. The specific prohibition is shown inside the symbol.

General prohibited action. Disassembly prohibited.

indicates that action is required. The specific action required is shown inside the symbol.

General action required. Remove the power plug from the wall outlet.

Always ground the copier.

1. Installation Precautions

WARNING

• Do not use a power supply with a voltage other than that specified. Avoid multiple connections to
one outlet: they may cause fire or electric shock. When using an extension cable, always check that

it is adequate for the rated current. .....................................................................................................

• Connect the ground wire to a suitable grounding point. Not grounding the copier may cause fire or
electric shock. Connecting the earth wire to an object not approved for the purpose may cause
explosion or electric shock. Never connect the ground cable to any of the following: gas pipes, light­ning rods, ground cables for telephone lines and water pipes or faucets not approved by the proper

authorities. ..........................................................................................................................................

CAUTION:

• Do not place the copier on an infirm or angled surface: the copier may tip over, causing injury. .........

• Do not install the copier in a humid or dusty place. This may cause fire or electric shock. .................

• Do not install the copier near a radiator, heater, other heat source or near flammable material. This

may cause fire. ...................................................................................................................................

• Allow sufficient space around the copier to allow the ventilation grills to keep the machine as cool

as possible. Insufficient ventilation may cause heat buildup and poor copying performance. ............

• Always handle the machine by the correct locations when moving it. .................................................

• Always use anti-toppling and locking devices on copiers so equipped. Failure to do this may cause

the copier to move unexpectedly or topple, leading to injury. ..............................................................

• Avoid inhaling toner or developer excessively. Protect the eyes. If toner or developer is accidentally
ingested, drink a lot of water to dilute it in the stomach and obtain medical attention immediately.
If it gets into the eyes, rinse immediately with copious amounts of water and obtain medical atten-

tion. .....................................................................................................................................................

• Advice customers that they must always follow the safety warnings and precautions in the copier’s

instruction handbook. .........................................................................................................................

2. Precautions for Maintenance

WARNING

• Always remove the power plug from the wall outlet before starting machine disassembly. ................

• Always follow the procedures for maintenance described in the service manual and other related

brochures. ..........................................................................................................................................

• Under no circumstances attempt to bypass or disable safety features including safety mechanisms

and protective circuits. ........................................................................................................................

• Always use parts having the correct specifications. ............................................................................

• Always use the thermostat or thermal fuse specified in the service manual or other related brochure
when replacing them. Using a piece of wire, for example, could lead to fire or other serious acci-

dent. ...................................................................................................................................................

• When the service manual or other serious brochure specifies a distance or gap for installation of a

part, always use the correct scale and measure carefully. ..................................................................

• Always check that the copier is correctly connected to an outlet with a ground connection. ...............

• Check that the power cable covering is free of damage. Check that the power plug is dust-free. If it

is dirty, clean it to remove the risk of fire or electric shock. .................................................................

• Never attempt to disassemble the optical unit in machines using lasers. Leaking laser light may

damage eyesight. ...............................................................................................................................

• Handle the charger sections with care. They are charged to high potentials and may cause electric

shock if handled improperly. ...............................................................................................................

CAUTION

• Wear safe clothing. If wearing loose clothing or accessories such as ties, make sure they are safely

secured so they will not be caught in rotating sections. ......................................................................

• Use utmost caution when working on a powered machine. Keep away from chains and belts. ..........

• Handle the fixing section with care to avoid burns as it can be extremely hot. ..................................

• Check that the fixing unit thermistor, heat and press rollers are clean. Dirt on them can cause

abnormally high temperatures. ...........................................................................................................

• Do not remove the ozone filter, if any, from the copier except for routine replacement. ......................

• Do not pull on the AC power cord or connector wires on high-voltage components when removing

them; always hold the plug itself. ........................................................................................................

• Do not route the power cable where it may be stood on or trapped. If necessary, protect it with a

cable cover or other appropriate item. ................................................................................................

• Treat the ends of the wire carefully when installing a new charger wire to avoid electric leaks. ..........

• Remove toner completely from electronic components. .....................................................................

• Run wire harnesses carefully so that wires will not be trapped or damaged. ......................................

• After maintenance, always check that all the parts, screws, connectors and wires that were
removed, have been refitted correctly. Special attention should be paid to any forgotten connector,

trapped wire and missing screws. .......................................................................................................

• Check that all the caution labels that should be present on the machine according to the instruction

handbook are clean and not peeling. Replace with new ones if necessary. .......................................

• Handle greases and solvents with care by following the instructions below: ......................................

· Use only a small amount of solvent at a time, being careful not to spill. Wipe spills off completely.

· Ventilate the room well while using grease or solvents.

· Allow applied solvents to evaporate completely before refitting the covers or turning the power
switch on.

· Always wash hands afterwards.

• Never dispose of toner or toner bottles in fire. Toner may cause sparks when exposed directly to

fire in a furnace, etc. ...........................................................................................................................

• Should smoke be seen coming from the copier, remove the power plug from the wall outlet immedi-

ately. ...................................................................................................................................................

3. Miscellaneous

WARNING

• Never attempt to heat the drum or expose it to any organic solvents such as alcohol, other than the

specified refiner; it may generate toxic gas. ........................................................................................

• Keep the machine away from flammable liquids, gases, and aerosols. A fire or an electric shock

might occur. ........................................................................................................................................

This page is intentionally left blank.

2LV/2L1/2L2/2MS/2MT-1

CONTENTS

1-1 Specifications

1-1-1 Specifications ........................................................................................................................ 1-1-1

1-1-2 Parts names .......................................................................................................................... 1-1-4

(1) Machine (front side).......................................................................................................... 1-1-4

(2) Machine (rear side)........................................................................................................... 1-1-6

(3) Operation section ............................................................................................................. 1-1-7

1-1-3 Machine cross section ........................................................................................................... 1-1-8

(1) 60/50/45 ppm model......................................................................................................... 1-1-8

(2) 40 ppm model...................................................................................................................1-1-9

1-2 Installation

1-2-1 Installation environment......................................................................................................... 1-2-1

1-2-2 Unpacking and installation..................................................................................................... 1-2-2

1-2-3 Install the expansion memory (option)................................................................................. 1-2-12

1-2-4 Install the memory card (SD card) (option).......................................................................... 1-2-13

1-2-5 Option composition.............................................................................................................. 1-2-14

1-3 Maintenance Mode

1-3-1 Service mode......................................................................................................................... 1-3-1

(1) Executing a service mode ................................................................................................ 1-3-1

(2) Description of service mode ............................................................................................. 1-3-2

(3) Printing an event log....................................................................................................... 1-3-16

1-4 Troubleshooting

1-4-1 Paper misfeed detection ........................................................................................................ 1-4-1

(1) Paper misfeed indication .................................................................................................. 1-4-1

(2) Paper misfeed detection condition ................................................................................... 1-4-1

(2-1) PF-320 (500 sheets Paper feeder)......................................................................... 1-4-1

(2-2) PF-315+ (Bulk Paper Feeder) ................................................................................ 1-4-2

1-4-2 Self-diagnostic function ......................................................................................................... 1-4-8

(1) Self-diagnostic function .................................................................................................... 1-4-8

(2) Self diagnostic codes........................................................................................................ 1-4-8

1-4-3 Image formation problems ................................................................................................... 1-4-24

(1) No image appears (entirely white).................................................................................. 1-4-25

(2) No image appears (entirely black).................................................................................. 1-4-25

(3) Image is too light. ........................................................................................................... 1-4-26

(4) The background is colored. ............................................................................................ 1-4-27

(5) White streaks are printed vertically................................................................................. 1-4-27

(6) Black streaks are printed vertically. ................................................................................ 1-4-28

(7) Streaks are printed horizontally. ..................................................................................... 1-4-28

(8) Spots are printed. ...........................................................................................................1-4-28

(9) Image is blurred.............................................................................................................. 1-4-29

(10) Paper is wrinkled. ........................................................................................................... 1-4-29

(11) Offset occurs. .................................................................................................................1-4-29

(12) Part of image is missing. ................................................................................................ 1-4-29

(13) Fusing is loose................................................................................................................ 1-4-30

(14) Image is out of focus. ..................................................................................................... 1-4-30

(15) Carrier leaking occurs..................................................................................................... 1-4-30

1-4-4 Electric problems ................................................................................................................. 1-4-31

1-4-5 Mechanical problems........................................................................................................... 1-4-35

2LV/2L1/2L2/2MS/2MT-2

1-5 Assembly and disassembly

1-5-1 Precautions for assembly and disassembly........................................................................... 1-5-1

(1) Precautions....................................................................................................................... 1-5-1

(2) Drum unit .......................................................................................................................... 1-5-1

(3) Toner ................................................................................................................................ 1-5-1

(4) How to tell a genuine Kyocera toner container................................................................. 1-5-2

1-5-2 Outer covers .......................................................................................................................... 1-5-3

(1) Detaching and refitting the top cover................................................................................ 1-5-3

(2) Detaching and refitting the inlet cover and slot cover....................................................... 1-5-3

(3) Detaching and refitting the right upper cover.................................................................... 1-5-4

(4) Detaching and refitting the right lower cover .................................................................... 1-5-4

(5) Detaching and refitting the rear left cover......................................................................... 1-5-5

(6) Detaching and refitting the left upper cover...................................................................... 1-5-5

(7) Detaching and refitting the left lower cover ...................................................................... 1-5-6

(8) Detaching and refitting the rear cover .............................................................................. 1-5-6

1-5-3 Paper feed section................................................................................................................. 1-5-8

(1) Detaching and refitting the paper feed roller .................................................................... 1-5-8

(2) Detaching and refitting the retard roller ............................................................................ 1-5-8

(3) Detaching and refitting the MP paper feed pulley............................................................. 1-5-9

1-5-4 Developer section ................................................................................................................ 1-5-13

(1) Detaching and refitting the developer unit ...................................................................... 1-5-13

1-5-5 Drum section ....................................................................................................................... 1-5-15

(1) Detaching and refitting the drum unit.............................................................................. 1-5-15

(2) Detaching and refitting the chager roller unit.................................................................. 1-5-15

1-5-6 Transfer/separation section ................................................................................................. 1-5-16

(1) Detaching and refitting the transfer roller assembly ....................................................... 1-5-16

(2) Detaching and refitting the separation needle unit ......................................................... 1-5-17

1-5-7 Optical section ..................................................................................................................... 1-5-18

(1) Detaching and refitting the laser scanner unit ................................................................ 1-5-18

1-5-8 Fuser section ....................................................................................................................... 1-5-19

(1) Detaching and refitting the fuser unit.............................................................................. 1-5-19

1-5-9 ejection section .................................................................................................................... 1-5-21

(1) Detaching and refitting the ejection unit ......................................................................... 1-5-21

1-5-10 PWBs................................................................................................................................... 1-5-22

(1) Detaching and refitting the main PWB............................................................................ 1-5-22

(2) Detaching and refitting the engine PWB......................................................................... 1-5-22

(3) Detaching and refitting the relay-L PWB ........................................................................ 1-5-24

(4) Detaching and refitting the power source PWB.............................................................. 1-5-25

(5) Detaching and refitting the high voltage PWB ................................................................ 1-5-26

(6) Detaching and refitting the operation PWB .................................................................... 1-5-28

1-5-11 Others .................................................................................................................................. 1-5-29

(1) Detaching and refitting the main driving motor unit ........................................................ 1-5-29

(2) Detaching and refitting the paper feed driving motor unit............................................... 1-5-30

(3) Detaching and refitting the power source fan motor....................................................... 1-5-30

(4) Direction of installing the principal fan motors ................................................................ 1-5-31

1-6 Requirements on PWB Replacement

1-6-1 Upgrading the firmware ......................................................................................................... 1-6-1

1-6-2 Remarks on PWB replacement ............................................................................................. 1-6-3

(1) Engine PWB ..................................................................................................................... 1-6-3

2LV/2L1/2L2/2MS/2MT-3

2-1 Mechanical Construction

2-1-1 Paper feed/conveying section ............................................................................................... 2-1-1

(1) Cassette paper feed section............................................................................................. 2-1-1

(2) MP tray paper feed section............................................................................................... 2-1-2

(3) Conveying section ............................................................................................................2-1-3

2-1-2 Drum section ......................................................................................................................... 2-1-4

(1) Charger roller unit............................................................................................................. 2-1-4

(2) Cleaning unit..................................................................................................................... 2-1-5

2-1-3 Developer section .................................................................................................................. 2-1-6

2-1-4 Optical section ....................................................................................................................... 2-1-7

(1) Laser scanner section ...................................................................................................... 2-1-7

2-1-5 Transfer/Separation section ..................................................................................................2-1-8

2-1-6 Fuser section ......................................................................................................................... 2-1-9

2-1-7 Eject/Feedshift section ........................................................................................................ 2-1-11

2-1-8 Duplex conveying section.................................................................................................... 2-1-13

2-2 Electrical Parts Layout

2-2-1 Electrical parts layout ............................................................................................................ 2-2-1

(1) PWBs................................................................................................................................ 2-2-1

(2) Switches and sensors....................................................................................................... 2-2-3

(3) Motors............................................................................................................................... 2-2-5

(4) Clutches and others.......................................................................................................... 2-2-7

2-3 Operation of the PWBs

2-3-1 Main PWB (MPWB) ............................................................................................................... 2-3-1

2-3-2 Engine PWB (EPWB) ............................................................................................................2-3-6

2-3-3 Power source PWB (PSPWB) ............................................................................................. 2-3-13

2-3-4 Relay-L PWB (R-LPWB)......................................................................................................2-3-15

2-3-5 High voltage PWB (HVPWB)............................................................................................... 2-3-18

2-4 Appendixes

2-4-1 Appendixes ............................................................................................................................ 2-4-1

(1) Maintenance kits............................................................................................................... 2-4-1

(2) Repetitive defects gauge .................................................................................................. 2-4-2

(3) Firmware environment commands ................................................................................... 2-4-3

(4) System Error (Fxxxx) Outline ......................................................................................... 2-4-11

(5) Wiring diagram (60/50/45 ppm model) ........................................................................... 2-4-21

(6) Wiring diagram (40ppm model) ...................................................................................... 2-4-23

Installation Guide

500 sheets paper feeder
2000 sheets bulk paper feeder
SSD (HD-6)
IEEE1284 Interface
Network interface
Wireless LAN interface

2LV/2L1/2L2/2MS/2MT

This page is intentionally left blank.

1-1 Specifications

1-1-1 Specifications

2LV/2L1/2L2/2MS/2MT

Item

Specifications

60 ppm 50 ppm 45 ppm 40 ppm

Typ e Desktop

Printing method Electrophotography by semiconductor laser

Paper

weight

Cassette 60 to 120 g/m

MP tray 60 to 220 g/m

Cassette

Plain, Recycled, Bond, Color (Colour), Preprinted, Letterhead,
Prepunched, Rough, High quality, Custom 1 to 8

2

2

, 230 g/m

2

(Postcard)

Paper

type

MP tray

Plain, Recycled, Bond, Color (Colour), Preprinted, Letterhead,
Prepunched, Rough, High quality, Label, Transparency, Postcard, Vellum,
Thick, Envelope, Custom 1 to 8

Legal, Oficio II, Mexican Oficio, Letter, Executive, Statement, Folio, A4,

Cassette

B5(JIS), A5, B6 *1, A6 *1, Return postcard *1, B5(ISO), C5, DL *1, 16K,
Custom

Paper

size

MP tray

Legal, Oficio II, Mexican Oficio, Letter, Executive, Statement, Folio, A4,
B5(JIS), A5, B6, A6, Return postcard, Postcard, B5(ISO), C5, Commercial
#10, DL, Commercial #9, Monarch, Commercial #6-3/4, Youkei4, Youkei2,
16K, Custom

*1: 60/50/45 ppm model only

Printing

speed
(ppm)

Full speed

Printing

speed
(ppm)

Half speed

[Simplex]

A4/Letter

-/Legal
B5R
A5R
A6R

[Duplex]

A4/Letter

-/Legal
B5R
A5R

[Simplex]

A4/Letter

-/Legal
B5R
A5R
A6R

[Duplex]

A4/Letter

-/Legal
B5R
A5R

60/62

- /50
48
32
32

43/44

- /25
34
23

30/31

- /25
24
16
16

21.5/22

- /12.5
17

11.5

50/52

- /42
40
27
27

36/37

- /21
28
19

25/26

- /21
20

13.5

13.5

18/18.5

- /10.5
14

9.5

45/47

- /38
36
23
23

32/33

- /16
25
16

22.5/23.5

- /19
18

11.5

11.5

16/16.5

- /8

12.5

8

40/42

- /33
33
22
22

20/21

- /16.5

16.5
11

20/21

- /17

16.5
11
11

10/10.5

- /8
8

5.5

1-1-1

2LV/2L1/2L2/2MS/2MT-1

Item

60 ppm 50 ppm 45 ppm 40 ppm

Resolution

First print time

Fine1200, Fast1200(KIR), 600dpi(KIR) , 300dpi

9.0 s or less

(A4, feed from cassette)

Warm-up

time

(22 °C/

71.6 °F,

60% RH)

Paper

capacity

Output tray

capacity

Power on/
Off mode/

25 s or less

Sleep mode

Low power

mode

-

Cassette 500 sheets (80g/m

MP tray 100 sheets (80 g/m

Facedown

500 sheets (67g/m

Faceup 250 sheets (67g/m

2

2

2

Photoconductor a-Si drum (diameter 30 mm)

Image write system Semiconductor laser

Charging system Contact charger roller method

Specifications

20 s or less 15 s or less 15 s or less

)

2

)

)

250 sheets

(67g/m

)

2

)

-

Developer system

Mono component dry developing method
Toner replenishing: Automatic from the toner container

Transfer system Transfer roller method

Separation system Small diameter separation, dischager needle (DC bias)

Cleaning system Counter blade cleaning + cleaning roller

Charge erasing system Exposure by cleaning lamp (LED)

Heat and pressure fusing with the heat roller and the press roller

Fusing system

Heat source: halogen heater
Abnormally high temperature protection devices: thermostat

CPU PowerPC465, ARM7/ARM9 PowerPC465 *1

Main memory 256 MB / 1280 MB (Standard / Max) *2

Windows XP, Windows XP Professional,
Windows Server 2003, Windows Server 2003 x64 Edition,

Operating system

Windows Vista x86 Edition, Windows Vista x64 Edition,
Windows 7 x86 Edition, Windows 7 x64 Edition,
Windows Server 2008, Windows Server 2008 x64 Edition,
Apple Macintosh OS X

USB device interface connector: 1 (USB 2.0)

Standard

Interface

Option

USB host interface connector: 2 (USB 2.0)
Network interface connector: 1 (10BASE-T/100BASE-TX/1000BASE-T) *3

eKUIO slot: 1

Page description language PRESCRIBE

Emulation PCL6, KPDL3, XPS, Line printer, IBM Proprinter X24E, EPSON LQ-850

1-1-2

2LV/2L1/2L2/2MS/2MT-1

Item

Tem perature 10 to 32.5 °C/50 to 90.5 °F

Operating

environment

Dimensions (W × D × H)

(with toner container)

Space required (W × D)

Humidity 15 to 80% RH

Altitude 2,500 m/8,202 ft or less

Brightness 1,500 lux or less

Weight

Specifications

60 ppm 50 ppm 45 ppm 40 ppm

380 × 416 × 320 mm / 14 15/16” × 16 3/8 “× 12 1/4”

14.6 kg / 32.2 lb

380 × 593 mm / 14 15/16” × 23 3/8” (using MP tray)

380 × 1138 mm / 14 15/16” × 44 13/16”
(using 2000 sheets paper feeder + Faceup tray)

380 × 416 × 285
14 15/16” × 16 3/
8 “× 11 1/4”

13.5kg/29.8lb

380 × 799 mm /
14 15/16” × 31 7/
16”
(using 2000
sheets paper
feeder)

Power source

120 V AC, 60 Hz

220 - 240 V AC, 50/60 Hz

Options

more than 10.0 A
more than 6.0 A

500 sheets paper feeder, 2000 sheets bulk paper feeder, Faceup tray *4,
SSD (HD-6), IEEE1284 Interface, Network interface,
Wireless LAN interface, Expanded memory, SD card,
Card Authentication Kit, IC card reader, Data Security Kit(E), USB keyboard,
UG-33(Thin print)

*1: 40 ppm (without Network) model ;
*2: 40 ppm (without Network) model ; 128 MB / 1152 MB (Standard / Max)
*3: 40 ppm (without Network) model ; Network interface connector : 0
*4: 60/50/45 ppm model only

NOTE: These specifications are subject to change without notice.

1-1-3

1-1-2 Parts names

1. Machine

2. Power switch

3. Cassette

4. Paper size label

5. Paper width guides

6. Paper length guide

7. USB memory slot

8. Top cover

9. Toner container

10. Lock lever (Toner container)

11. Developer unit

(1) Machine (front side)

11

2LV/2L1/2L2/2MS/2MT

8

9

5

1

10

7

2

3

6

5

4

Figure 1-1-1

1-1-4

2LV/2L1/2L2/2MS/2MT

12. Operation panel

13. MP (multi purpose) tray

14. MP middle tray

15. MP top tray

16. MP Paper width guides

17. MP paper feed roller

18. Left cover

19. Waste toner box

20. Top tray (facedown)

21. Eject roller

18

21

19

20

12

17

16

15

14

13

16

Figure 1-1-2

1-1-5

(2) Machine (rear side)

22. Rear cover

23. Faceup roller *1

24. Tray attachment plate *2

25. Faceup tray *2

26. Paper stopper *2

27. Network interface connector *3

28. USB interface connector

29. USB port

30. Power cord connector

*1: 60/50/45 ppm model only
*2: 60/50/45 ppm model only (Option)
*3: Except 40 ppm model
(without Network)

27

28

29

30

2LV/2L1/2L2/2MS/2MT

23

26

24

25

Figure 1-1-3

1-1-6

22

(3) Operation section

RReadyeady DataData

AttentioAttention

Logout

Cancel

BackBack

ClearClear

Documement Box

Menuenu

39

37

31

35

40

43

42

38

34

33

36

32

44

45

41

31. Ready indicator

32. Data indicator

33. Attention indicator

34. Message display

35. Left select key

36. Right select key

37. Logout key

38. Cancel key

39. Menu key

40. Back key

41. Numeric keys

42. Cursor keys

43. OK key

44. Clear key

45. Document box key

2LV/2L1/2L2/2MS/2MT

Figure 1-1-4

1-1-7

1-1-3 Machine cross section

1. Cassette

2. Cassette paper feed section

3. Paper feed conveying section

4. MP tray

5. MP tray paper feed section

6. Toner container

7. Developer unit

8. Laser scanner unit (LSU)

9. Charger roller unit

10. Drum unit

11. Transfer/Separation section

12. Eject tray (facedown)

13. Eject section

14. Eject conveying section

15. Fuser unit

16. Duplex conveyning section

17. Faceup tray (option)

(1) 60/50/45 ppm model

5

7

96 128

2LV/2L1/2L2/2MS/2MT-1

10 11

13

4

14

15

3
2

1

Paper path

Paper path (Option)

16

17

Figure 1-1-5

1-1-8

(2) 40 ppm model

1. Cassette

2. Cassette paper feed section

3. Paper feed conveying section

4. MP tray

5. MP tray paper feed section

6. Toner container

7. Developer unit

8. Laser scanner unit (LSU)

9. Charger roller unit

10. Drum unit

11. Transfer/Separation section

12. Eject tray (facedown)

13. Eject section

14. Eject conveying section

15. Fuser unit

16. Duplex conveyning section

2LV/2L1/2L2/2MS/2MT-1

5

7

10 1196 128

13

4

14

15

3
2

16

1

Paper path

Paper path (Option)

Figure 1-1-6

1-1-9

2LV/2L1/2L2/2MS/2MT

This page is intentionally left blank.

1-1-10

2LV/2L1/2L2/2MS/2MT

1-2 Installation

1-2-1 Installation environment

1. Temperature: 10 to 32.5°C/50 to 90.5°F

2. Humidity: 15 to 80% RH

3. Power supply: 120 V AC, 12.0 A
220 - 240 V AC, 6.5 A

4. Power supply frequency: 50 Hz ±2%/60 Hz ±2%

5. Installation location
Avoid direct sunlight or bright lighting. Ensure that the photoconductor will not be exposed to direct sun­light or other strong light when removing paper jams.
Avoid locations subject to high temperature and high humidity or low temperature and low humidity; an
abrupt change in the environmental temperature; and cool or hot, direct air.
Avoid places subject to dust and vibrations.
Choose a surface capable of supporting the weight of the machine.
Place the machine on a level surface (maximum allowance inclination: 1°).
Avoid air-borne substances that may adversely affect the machine or degrade the photoconductor, such
as mercury, acidic of alkaline vapors, inorganic gasses, NOx, SOx gases and chlorine-based organic sol­vents.
Select a well-ventilated location.

6. Allow sufficient access for proper operation and maintenance of the machine.

300mm or more
11

13/16”

or more

100mm or more

15/16”

3

or more

500mm or more
19

11/16”

or more

*1: Without the faceup tray
*2: With the faceup tray (60/50/45 ppm model)

Figure 1-2-1

200mm or more
7

7/8”

or more *1

400mm or more

3/4”

or more

15

400mm or more
15

3/4”

or more *2

1-2-1

1-2-2 Unpacking and installation

Unpacking

1. Outer case

2. Inner case

3. Bottom pad R

4. Bottom pad L

5. Machine cover (740 × 700)

6. Machine

7. Upper pad R

8. Upper pad L

9. Top tray

10. Operation guide

11. Operation sheets Assy *1

12. Waste toner bottle

13. Power cord
*1: Except 240V model

2LV/2L1/2L2/2MS/2MT-2

12

11

6

10

5

13

9

4

3

8

7

2

1

Caution: Place the machine on a level surface.

Figure 1-2-2

1-2-2

Removing the tapes and pads

1. Remove two tapes.

2. Remove the protection sheet.

2LV/2L1/2L2/2MS/2MT

Ta pe

Protection sheet

Ta pe

3. Remove four tapes.

Figure 1-2-3

Tape

Tape

Tape

Tape

Figure 1-2-4

1-2-3

(60/50/45 ppm model only)

Tape

Top cover

Spacer

Installing the toner container

Container label

Top cover

4. Open the top cover.

5. Remove the tape and the spacer.

2LV/2L1/2L2/2MS/2MT-1

Figure 1-2-5

1. Open the top cover.

2. Remove the container label by pulling
forwards.

Caution: Check the contents of the
container label and remove a container.

Figure 1-2-6

1-2-4

3. Rotate the toner container lock lever to
the lock position and then remove the
toner container from the printer by
returning it to the unlock position.

2LV/2L1/2L2/2MS/2MT

Lock position

Unlock position

Shipment position

Toner container

4. Shake the turned toner container 10
times or more as shown in the figure in
order to distribute the toner evenly
inside the container.
Caution:Do not press too firmly on the
center of the toner container or touch
the toner feed slot or the terminal parts.

5. Set the toner container to the printer
and then turn the toner container lock
lever to the lock position.

6. Close the top cover.

Toner container
lock lever

Printer

Figure 1-2-7

Terminal parts

Toner feed slot

To ne r
container

1-2-5

Figure 1-2-8

1. Openthe left cover.

Installing the waste toner box

Waste toner box

Cap

Left cover

Setting of the fuser pressure release lever (40 ppm model only)

2. Open the cap of the waste toner box.

3. Install the waste toner box.

4. Close the left cover.

2LV/2L1/2L2/2MS/2MT-1

1. Open the rear cover.

2. Push the release lever down for
changing the lever position to a normal
position from a shipment position.

3. Close the rear cover.

Figure 1-2-9

Release lever
(Shipment position)

Release lever
(Normal position)

Rear cover

Figure 1-2-10

1-2-6