JLG 15SP Parts Manual

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Illustrated Parts Manual

Models

12SP

15SP

3120776

December 30, 2013

REVISION LOG

June 30,1999 - Original Issue Of Manual

November 1, 1999 - Updated Section 1

May 1, 2000 - Revised Manual (Edited to 0010563 Revision 11)

September 1, 2000 - Revised Manual (Edited to 0010563 Revision15)

March 15, 2001 - Revised Manual (Edited to 0010563 Revision 18)

January 15, 2002 - Revised Manual (Revised Pump and Lift Cylinders)

February 1, 2002 - Revised Manual (Edited to 0010563 Revision 30)

March 31, 2003 - Revised Manual (Edited to 0010563 Revision 35)

June 30, 2003 - Revised Manual (Edited to 0010563 Revision 40)

August 15, 2004 - Revised Manual (Edited to 0010563 Revision 47)

October 16, 2006 - Revised Manual (Edited to 0010563 Revision 62)

June 5, 2007 - Revised Manual (Edited to 0010563 Revision 70)

November 12, 2007 - Revised Manual (Edited to 0010563 Revision 71)

May 15, 2009 - Revised Manual (Edited to 0010563 Revision 76)

August 1, 2010 - Revised Manual (Edited to 0010563 Revision 78)

February 1, 2011 - Revised Manual (Edited to 0010563 Revision 80)

May 20, 2011 - Revised Manual (Edited to 0010563 Revision 80)

August 9, 2011 - Revised Manual (Edited to 0010563 Revision 80)

November 21, 2011 - Revised Manual (Edited to 0010563 Revision 80)

March 2, 2012 - Revised Manual (Edited to 0010563 Revision 80)

July 6, 2012 - Revised Manual (Edited to 0010563 Revision 80)

October 3, 2012 - Revised Manual (Edited to 0010563 Revision 80)

February 7, 2013 - Revised Manual (Edited to 0010563 Revision 80)

June 1, 2013 - Revised Manual (Edited to 0010563 Revision 80)

September 1, 2013 - Revised Manual (Edited to 0010563 Revision 80)

December 30, 2013 - Revised Manual (Edited to 0010563 Revision 80)

3120776 12SP & 15SP A

REVISION LOG

B 12SP & 15SP 3120776

TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 1 - BASE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

1-1 BASE MOUNTED COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

SECTION 2 - CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

2-1 DC POWER PACK INSTALLATION (PRIOR TO S/N 0900027449). . . . . . . . . . . . . . . . 2-2

2-2 DC POWER PACK INSTALLATION (S/N 0900027449 TO PRESENT) . . . . . . . . . . . . . 2-8

2-3 DC MOTOR/PUMP ASSEMBLY (FENNER) (PRIOR TO S/N 0900027449) . . . . . . . . . 2-12

2-4 DC MOTOR/PUMP ASSEMBLY (MONARCH) (S/N 0900027449 TO PRESENT). . . . . 2-16

2-5 BATTERY & CHARGER INSTALLATION (PRIOR TO S/N 0900031592) . . . . . . . . . . . . 2-18

2-6 BATTERY & CHARGER INSTALLATION (S/N 0900031592 TO PRESENT) . . . . . . . . . 2-22

2-7 BATTERY CHARGER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24

2-8 CABLE & PLATFORM CONTROLS INSTALLATION - 12SP WITH 4 SECTION

MAST (S/N 0900015116 TO S/N 0900028704) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26

2-9 CABLE & PLATFORM CONTROLS INSTALLATION - 12SP WITH 4 SECTION

MAST (S/N 0900028704 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30

2-10 CABLE & PLATFORM CONTROLS INSTALLATION - 12SP WITH 5 SECTION MAST (

PRIOR TO S/N 0900015116) & ALL 15SP (PRIOR TO S/N 0900028704) . . . . . . . . 2-34

2-11 CABLE & PLATFORM CONTROLS INSTALLATION - 15SP WITH 5 SECTION

MAST (S/N 0900028704 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-38

SECTION 3 - MAST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

3-1 MAST ASSEMBLY - 12SP WITH 4 SECTION MAST (S/N 0900015116 TO

PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

3-2 MAST ASSEMBLY - 12SP WITH 5 SECTION MAST (PRIOR TO S/N 0900015116) . . . 3-8

3-3 MAST ASSEMBLY - 15SP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

3-4 MAST MOUNTED COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20

SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

4-1 STEEL BASE PLATFORM INSTALLATION (PRIOR TO S/N 0900018610) . . . . . . . . . . 4-2

4-2 STEEL BASE PLATFORM INSTALLATION (S/N 0900018610 TO PRESENT) . . . . . . . 4-6

4-3 STEEL BASE PLATFORM INSTALLATION WITH EXTENSION . . . . . . . . . . . . . . . . . . 4-10

4-4 MOLDED BASE PLATFORM INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14

4-5 SIDE ENTRY PLATFORM WITH FOLDING TRAY INSTALLATION . . . . . . . . . . . . . . . . 4-16

SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

5-1 LIFT CYLINDER ASSEMBLY (PRIOR TO S/N 0900018391) . . . . . . . . . . . . . . . . . . . . . 5-2

5-2 LIFT CYLINDER ASSEMBLY (S/N 0900018391 TO S/N 0900029975). . . . . . . . . . . . . 5-4

5-3 LIFT CYLINDER ASSEMBLY (S/N 0900029975 TO PRESENT) . . . . . . . . . . . . . . . . . . 5-6

SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

6-1 HYDRAULIC DIAGRAM (PRIOR TO S/N 0900027449) . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

6-2 HYDRAULIC DIAGRAM (S/N 0900027449 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . 6-4

SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1

7-1 ELECTRICAL DIAGRAM (PRIOR TO S/N 0900017472) . . . . . . . . . . . . . . . . . . . . . . . . 7-2

7-2 ELECTRICAL DIAGRAM (S/N 0900017472 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . 7-4

3120776 12SP & 15SP i

TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

8-1 DECAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1

SECTION 11 - PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1

ii 12SP & 15SP 3120776

SECTION 1

BASE

3120776 12SP & 15SP 1-1

SECTION 1 BASE

1 3

509

511

512

8 1

201

106

109

111

107

101

102

110

102

110

112

110

108

114

108

103

104

105

402

401

301

302

303

304

405

403

506

500

15 21 20 17

508

507

510

NOTE: REPLACEMENT DECALS MUST BE

ORDERED SEPARATELY – SEE SECTION 8.

FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION

1-2 12SP & 15SP 3120776

SECTION 1 BASE

FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. BASE ASSEMBLY 0259472 Ref. Prior to S/N 0900018391 J 0271922 Ref. S/N 0900018391 to Present C

1 0100019 A/R Compound, Locking 2 0641607 8 Bolt 3/8in-16NC x 7/8in 3 0641812 8 Bolt 1/2in-13NC x 1-1/2in 4Not Used 5 0920114 2 Stop, Floor 6 3760348 2 Ring, Retaining 7Not Used 8 4711600 8 Flatwasher 3/8in Thin

9 4711800 4 Flatwasher 1/2in Thin 10 4740456 4 Shim 11 1 Base Options:

4846025 Prior to S/N 0900018391 4846534 S/N 0900018391 to Present

12 2 Wheel, Rear Options:

Use 4860202 Prior to S/N 0900013574 (was p/n 4860183) (Gray Wheel)

4860202 S/N 0900013574 to S/N 0900013653 (Gray Wheel) 4860208 S/N 0900013653 to S/N 0900020797 (Black Wheel) 4860211 S/N 0900013653 to S/N 0900020797 (Red Wheel) 4860244 S/N 0900020797 to Present (Gray Wheel)

Replacement Wheel Parts: 7020209 2 Bearing for 4860202 Wheel (1 Per Wheel) 7020237 2 Bearing for 4860208 & 4860211 Wheel(1 Per Wheel)

See Note 2 Bearing for 4860244 Wheel (1 Per Wheel)

(Note: Not Available for Purchase - Use 4860244)

7020074 4 Retainer for 4860202 Wheel (2 Per Assembly)

See Note 0 Retainer for 4860208, 4860211 & 4860244 Wheel

(Note: Not Required)

7012631 2 Spanner for 4860202 Wheel (1 Per Assembly)

See Note 0 Spanner for 4860208, 4860211 & 4860244 Wheel

(Note: Not Required)

13 Not Used 14 0721005 2 Screw #10-24NC x 5/8in 15 1320043 2 Clamp, Cable (S/N 0900014145 to Present Only) 16 Not Used 17 3311005 2 Locknut #10-24NC 18 Not Used 19 Not Used 20 4751000 4 Flatwasher #10 Regular 21 4761000 4 Lockwasher #10 22 4240032 5 Tie-Strap (Not Shown) 23 4460234 2 Tie-Strap (Not Shown) 24 4740415 2 Flatwasher, Special

3120776 12SP & 15SP 1-3

SECTION 1 BASE

FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. MAST SUPPORT INSTALLATIONS 0270399 Ref. 12SP with 5 Section Mast (Prior to S/N 0900015116) A 0270491 Ref. 12SP with 4 Section Mast (S/N 0900015116 - S/N 0900018391) A 0271924 Ref. 12SP with 4 Section Mast (S/N 0900018391 to Present) B 0259357 Ref. 15SP (Prior to S/N 0900018391) B 0271923 Ref. 15SP (S/N 0900018391 to Present) B

101 0100001 A/R Adhesive 102 0641609 4 Bolt 3/8in-16NC x 1-1/8in 103 A/R Bolt 3/8in-16NC Options:

0641610 Bolt 3/8in-16NC x 1-1/4in 0641612 Bolt 3/8in-16NC x 1-1/2in

104 1 Mast Assembly Options (Not Shown - See Section 3 for

Breakdown): 0801255 12SP with 5 Section Mast (Prior to S/N 0900015116) 0801257 12SP with 4 Section Mast (S/N 0900015116 to

S/N 0900018391) 0801324 12SP with 4 Section Mast (S/N 0900018391 to Present) 0801195 15SP Prior to S/N 0900018391 0801323 15SP S/N 0900018391 to Present

105 1704582 1 Decal - Manual Descent (S/N 0900018391 to Present Only) 106 2420140 1 Gauge, Level 107 2560088 2 Handle 108 3311605 A/R Locknut 3/8in-16NC 109 2 Tube, Mast Brace Options:

4567911 Prior to S/N 0900031592

1001110174 S/N 0900031592 to Present 110 4711600 A/R Flatwasher 3/8in Thin 111 4845715 1 Support, Mast 112 0100011 A/R Compound, Locking 113 Not Used 114 Use 3311608 4 Nut, Flanged 3/8in-16NC

201 2 FRONT WHEEL OPTIONS:

4860184 Wheel Assembly (Prior to S/N 0900013653)

(Non-Locking Gray Tire & Wheel)

4860194 Wheel Assembly (Prior to S/N 0900013653)

(Locking Gray Tire & Wheel)

4860209 Wheel Assembly (S/N 0900013653 to S/N 20797)

(Non-Locking Black Tire & Gray Wheel)

4860245 Wheel Assembly (S/N 0900020797 to Present)

(Non-Locking Charcoal Gray Tire & Gray Wheel)

Replacement Wheel Parts: 7020017 2 Swivel Rig for 4860184 & 4860194 (1 Per Assembly) 7020240 2 Swivel Rig for 4860209 (1 Per Assembly)

See Note 2 Swivel Rig for 4860245 (1 Per Assembly)

(Note: Not Available for Purchase - Use 4860245)

7020086 2 Wheel, Replacement for 4860184 & 4860194

(1 Per Assembly)

7020243 2 Wheel, Replacement for 4860209 (1 Per Assembly)

1-4 12SP & 15SP 3120776

SECTION 1 BASE

FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

201 cont’d See Note 2 Wheel, Replacement for 4860245 (1 Per Assembly)

(Note: Not Available for Purchase - Use 4860245)

7020084 4 Bearing for 4860184, 4860194 & 4860209 (2 Per Wheel)

See Note 4 Bearing for 4860245 (2 Per Wheel)

7012631 2 Bushing, Axle Spanner for 4860184 & 4860194

(1 Per Assembly)

7020241 2 Bushing, Axle Spanner for 4860209 (1 Per Assembly)

Not Available 2 Bushing, Axle Spanner for 4860245 (1 Per Assembly)

(Note: Not Available for Purchase - Use 4860245)

7012630 2 Axle Kit for 4860184 & 4860194 (1 Per Assembly) 7020242 2 Axle Kit for 4860209 (1 Per Assembly)

See Note 2 Axle Kit for 4860245 (1 Per Assembly)

(Note: Not Available for Purchase - Use 4860245)

Ref. DESCENT ALARM INSTALLATION

0256808 Ref. Prior to S/N 0900018391 (Optional) —

0259472/0271922 Ref. S/N 0900018391 to Present (Standard Equipment) J/C

301 0140033 1 Alarm 302 0641406 2 Bolt 1/4in-20NC x 3/4in 303 4751400 4 Flatwasher 1/4in Regular 304 3311405 4 Nut 1/4in-20NC

Ref. BEACON ASSEMBLY

0259447 Ref. Prior to S/N 0900018391 (Optional) —

0259472/0271922 Ref. S/N 0900018391 to Present (Standard Equipment) J/C

401 0721008 2 Screw #10-24NC x 1in 402 2920146 1 Lamp, Beacon

7016319 1 Bulb, Replacement

7016372 1 Lens, Replacement 403 3311005 2 Locknut #10-24NC 404 Not Used 405 4751000 4 Flatwasher #10 Regular

Ref. ELECTRICAL COMPONENTS (BASE MOUNTED)

4933103 Ref. Prior to S/N 0900018391 B

0259472/0271922 Ref. S/N 0900018391 to Present J/C

500 4922416 1 Limit Switch/Beacon Light/Alarm Harness

(Includes Items 501-518)

501 to 505 Not Used

506 4460662 2 Connector, Strain Relief (Prior to S/N 0900027811) 507 2 Switch, Limit Options

4360397 Prior to S/N 0900013465

4360456 S/N 0900013465 to S/N 0900027811

4360702 S/N 0900027811 to Present 508 3911024 4 Screw #10-24NC x 3in 509 3311001 4 Nut #10-24NC 510 4751000 4 Flatwasher #10 Regular

3120776 12SP & 15SP 1-5

SECTION 1 BASE

FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

511 4761000 4 Lockwasher #10 512 0902523 2 Bracket, Limit Switch

513 to 517 Not Used

518 3730099 1 Resistor (Not Shown)

1-6 12SP & 15SP 3120776

SECTION 2

CONTROLS

3120776 12SP & 15SP 2-1

SECTION 2 CONTROLS

116

103 115 109

701

703

702

201

203

204

606

613

613 608

602

306

611

307

604

302

609

303

610

309

614

11 19

31815

5 11 19

302

305

308

301

501

304

601

605

612

60323143189404

405

407

401

401 402 403

104

110

102

114

110A

406

110B

615

616

FIGURE 2-1. DC POWER PACK INSTALLATION (PRIOR TO S/N 0900027449)

2-2 12SP & 15SP 3120776

SECTION 2 CONTROLS

FIGURE 2-1. DC POWER PACK INSTALLATION (PRIOR TO S/N 0900027449)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. MOTOR/PUMP & GROUND CONTROL INSTALLATIONS 0259449 Ref. Key Control Prior to S/N 0900017472 B 0271307 Ref. Key Control S/N 0900017472 to S/N 0900018391 A 0271929 Ref. Key Control S/N 0900018391 to S/N 0900027449 E 0272172 Ref. Keyless Control D

1 0100011 A/R Compound, Locking 2 0630486 4 Screw, Countersunk 3 0641403 3 Bolt 1/4in-20NC x 3/8in 4 0791605 2 Screw 3/8in-16NC x 5/8in 5 0721006 2 Screw 6 0721014 1 Screw (Prior to S/N 0900017472 Only) 7 1 Ground Control Box Assembly Options:

0861305 Box with Key Control E 0861536 Box with Keyless Control A 7020078 1 Switch, Push-Pull (Stop) 7020096 1 Legend Plate, “Stop” 7020097 1 Legend Plate, “Power/Off/On”

1 Switch, On/Off Options: 4360467 Switch, Key 2860030 1 Key, Replacement 7024411 Switch, Keyless

1 Strain Relief Options: 4460633 Prior to S/N 0900023599 7027299 S/N 0900023599 to S/N 0900027449 7020093 4 Screw M3 x 25mm 3910804 3 Screw #8-32 x 1/4in (Use on Keyswitch Terminals) 7020094 1 Box

8 0902054 1 Plate, Mounting 9 1060518 1 Cable, Battery (Prior to S/N 0900017472 Only)

10 1060571 1 Cable Assembly - Battery

4460567 1 Connector, Anderson

11 3311005 3 Locknut #10-24NC 12 3311505 4 Locknut 5/16in-18NC 13 1 DC Motor/Pump Assembly Options (See Figure 2-3 for

Breakdown): 3600291 Prior to S/N 0900013731 3600306 S/N 0900013731 to S/N 0900018391

Use 2915259 S/N 0900018391 to S/N 0900027449 (was p/n 3600343)

Ref. (Note: Kit p/n 2915259 includes Pump/Motor and 1

Hydraulic Tube. Once kit has been added, machine will be updated to S/N 0900027449 to Present.)

14 3740013 1 Solenoid (Prior to S/N 0900017472 Only) 15 A/R Relay Options:

3740080 2 Prior to S/N 0900017472 3740049 1 S/N 0900017472 to S/N 0900027449

16 3740113 1 Relay, Timer (Prior to S/N 0900017472 Only) 17 4567605 2 Tube, Butyrate (Not Shown) 18 4711400 3 Flatwasher 1/4in Thin (Prior to S/N 0900020824 Only)

3120776 12SP & 15SP 2-3

SECTION 2 CONTROLS

FIGURE 2-1. DC POWER PACK INSTALLATION (PRIOR TO S/N 0900027449) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

19 4751000 6 Flatwasher #10 Regular 20 4751500 4 Flatwasher 5/16in Regular 21 4751600 2 Flatwasher 3/8in Regular (Prior to S/N 0900020824 Only) 22 4845714 1 Bracket, Pump Mounting 23 1320224 1 Clamp, Cable 24 4791500 1 Starwasher 5/16in

Ref. MOTOR/PUMP COVER INSTALLATIONS 0270117 Ref. 12SP Prior to S/N 0900015116 B 0259294 Ref. 12SP S/N 0900015116 to S/N 0900018391 A 0271928 Ref. 12SP S/N 0900018391 to S/N 0900027449 D 0259294 Ref. 15SP Prior to S/N13653 A 0258478 Ref. 15SP S/N 0900013653 to S/N 0900013872 B 0270117 Ref. 15SP S/N 0900013872 to S/N 0900018391 C 0271927 Ref. 15SP S/N 0900018391 to S/N 0900027449 E

101 Not Used 102 0641404 4 Bolt 1/4in-20NC x 1/2in 103 0641614 4 Bolt 3/8in-16NC x 1-3/4in 104 1702353 1 Decal, Manual Decent (Prior to S/N 0900018391 Only)

105 to 108 Not Used

109 3311605 4 Locknut 3/8in-16NC 110 1 Shield, Pump Cover Options:

4060875 Prior to S/N 0900018485 9981089 S/N 0900018485 to S/N 0900019088 4061024 S/N 0900019088 to S/N 0900027449

110A 1704582 Decal (S/N 0900018485 to S/N 0900027449 Only) 110B 9984088 Cover (S/N 0900018485 to S/N 0900027449 Only)

111 to 113 Not Used

114 4711400 4 Flatwasher 1/4in Thin 115 4711600 8 Flatwasher 3/8in Thin 116 4070984 2 Shim, Pump Spacer (12 SP S/N 0900015116 to S/N

0900027449 Only and 15SP Prior to S/N13653 Only)

117 2820035

118 4240032 1 Tie Wire (S/N 0900016317 to S/N 0900027449) (Not Shown) 119 4240033 8 Tie Wire (7 inch) (S/N 0900016317 to S/N 0900027449) (Not

7.3ft/2.24m

1/4 Expandable Loom (15SP S/N 0900016317 to S/N

0900025179) (Not Shown)

Shown)

0259450 Ref. AUXILIARY LOWERING INSTALLATION (OPTIONAL) A

201 0861213 1 Box, Power Down

0400181 2 Battery 4460320 1 Connector, Amp 4460267 2 Pin, Amp

202 Not Used 203 4420064 .3ft/.09m Velcro, Loop 204 4420065 .3ft/.09m Velcro, Hook

2-4 12SP & 15SP 3120776

SECTION 2 CONTROLS

FIGURE 2-1. DC POWER PACK INSTALLATION (PRIOR TO S/N 0900027449) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

0270020 Ref. CYCLE COUNTER INSTALLATION (OPTIONAL) B

301 2420193 1 Gauge, Counter 302 3311001 4 Nut #10-24NC 303 3520166 1 Plug 304 3572158 1 Bracket, Gauge Mounting 305 3911010 2 Screw #10-24NC x 5/8in 306 3911024 2 Screw #10-24NC x 1-1/2in 307 4360437 1 Switch, Limit 308 4761000 2 Lockwasher #10 309 4622377 1 Harness, Counter

Ref. HARNESS INSTALLATION 4933103 Ref. Prior to S/N 0900017472 (Key Control) 2/B 0271307 Ref. S/N 0900017472 to S/N 0900018391 (Key Control) A 0271929 Ref. S/N 0900018391 to S/N 0900027449 (Key Control) E 0272172 Ref. (Keyless Control) D

1 Harness, Pump Options: 4922412 Prior to S/N 0900017472 (Key Control) 1/A 4922558 S/N 0900017472 to S/N 0900018391 (Key Control) 1/A 4922605 S/N 0900018391 to S/N 0900019088 (Key Control) 2/B 4922740 S/N 0900019088 to S/N 0900027449 (Key Control) 2/B 4922605 (Keyless Control) 2/B 2400006 1 Fuse 4460044 1 Fuseholder 3990010 2 Diode - 6 Amp (Prior to S/N 0900018391 Only) 4922420 1 Harness, Jumper (Prior to S/N 0900018391 Only) 1/A 3990010 1 Diode - 6 Amp

2910307 Ref. LIMIT SWITCH INSTALLATION (HOME DEPOT SPEC ONLY)

4460259 1 Terminal (Not Shown) 4460260 1 Terminal (Not Shown) 4460035 1 Terminal (Not Shown) 7016397 A/R Silicone (Not Shown)

401 3900205 4 Screw #10-24NC 402 4761000 2 Lockwasher #10 403 4751000 2 Flatwasher #10 Regular 404 3311005 2 Locknut #10-24NC 405 3572525 1 Bracket 406 3572511 1 Plate 407 4360496 1 Switch, Limit

0273365 Ref. HOURMETER INSTALLATION D

501 2420172 1 Hourmeter

3311001 2 Nut #10-24NC 3572158 1 Plate, Mounting

3120776 12SP & 15SP 2-5

SECTION 2 CONTROLS

FIGURE 2-1. DC POWER PACK INSTALLATION (PRIOR TO S/N 0900027449) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3911010 2 Screw #10-24NC x 5/8in 4761000 2 Lockwasher #10 4922935 1 Harness, Hourmeter

0271373 Ref. FLOOR BRAKE ALARM INSTALLATION (OPTIONAL) D 0275424 Ref. FLOOR BRAKE & GATE ALARM INSTALLATION (OPTIONAL) A

601 0100011 A/R Compound, Locking 602 1 Alarm, Horn Options:

0140022 Prior to S/N 0900023939 0140001 S/N 0900023939 to S/N 0900027449

603 A/R Relay Options:

3740080 1 Floor Brake Alarm (Prior to S/N 0900023632) 3740049 1 Floor Brake Alarm (S/N 0900023632 to S/N 0900027449)

3740080 2 Floor Brake & Gate Alarm 604 4360437 1 Switch, Limit 605 0641403 A/R Bolt 1/4in-20NC x 3/8in 606 0641507 1 Bolt 5/16in-18NC x 7/8in 607 Not Used 608 3311505 1 Locknut 5/16in-18NC 609 3311001 2 Nut #10-24NC 610 A/R Plug

3520166 1 Floor Brake Alarm

Not Required 0 Floor Brake & Gate Alarm 611 3911024 2 Screw #10-24NC x 1-1/2in 612 4711400 1 Flatwasher 1/4in Thin 613 4711500 2 Flatwasher 5/16in Thin 614 1 Harness Options (Not Shown):

4922583 Harness, Brake Alarm 4923528 Harness, Brake & Gate Alarm 4460267 2 Pin, Male

4460320 1 Plug, Male - 2 Position 615 3576779 1 Plate, Limit Switch (Floor Brake & Gate Alarm Installation Only) 616 3820034 4 Rivet, Pop (Floor Brake & Gate Alarm Installation Only)

617-620 Not Used

0272181 Ref. PROGRAMMABLE SECURITY LOCK INSTALLATION

(OPTIONAL)

701 See Note 1 Lock, Electronic (Note: Purchase p/n 0272181 as pre-wired

service replacement) 702 3911008 2 Screw 703 4751000 2 Flatwasher #10 Regular

2-6 12SP & 15SP 3120776

SECTION 2 CONTROLS

FIGURE 2-1. DC POWER PACK INSTALLATION (PRIOR TO S/N 0900027449) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3120776 12SP & 15SP 2-7

SECTION 2 CONTROLS

304

611

305

604

302

609

303

610

309

614

401

402

403

406

615

616

307

621

201

203

204

606

608

602

107

101 102

110

404

405

407

40127213

3 8

603

605

601

501 502

301 306

S/N 27449

TO S/N 30665

09000

103 106

351

302 311 312

301

306

310

S/N 30665

TO PRESENT

09000

313

702

S/N 0900027449

S/N 3159209000

703

S/N 31592

PRESENT

09000

702

703

FIGURE 2-2. DC POWER PACK INSTALLATION (S/N 0900027449 TO PRESENT)

2-8 12SP & 15SP 3120776

SECTION 2 CONTROLS

FIGURE 2-2. DC POWER PACK INSTALLATION (S/N 0900027449 TO PRESENT)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. MOTOR/PUMP & GROUND CONTROL INSTALLATIONS 0275885 Ref. Key Control C 0275886 Ref. Keyless Control C

1 0100011 A/R Compound, Locking 2 0641404 2 Bolt 1/4in-20NC x 1/2in 3 0721006 2 Screw #10-24NC x 3/4in 4 0791608 2 Screw 3/8in-16NC x 1in 5 1 Ground Control Box Assembly Options:

0861305 Box with Key Control D 0861536 Box with Keyless Control A 7020078 1 Switch, Push-Pull (Stop) 7020096 1 Legend Plate, “Stop” 7020097 1 Legend Plate, “Power/Off/On”

1 Switch, On/Off Options: 4360467 Switch, Key 2860030 1 Key, Replacement 7024411 Switch, Keyless

1 Strain Relief Options: 4460633 S/N 0900027449 to S/N 0900023599 7027299 S/N 0900023599 to Present 7020093 4 Screw M3 x 25mm 3910804 3 Screw #8-32 x 1/4in (Use on Keyswitch Terminals) 7020094 1 Box

6 1060571 1 Cable Assembly - Battery

4460567 1 Connector, Anderson

7 1320224 1 Clamp, Cable 8 3311005 2 Locknut #10-24NC 9 3600462 1 DC Motor/Pump Assembly Options (See Figure 2-4 for

Breakdown): 10 3740049 A/R Relay Options: 11 4341432 1 Plate, Mounting 12 4751000 2 Flatwasher #10 Regular 13 4922740 1 Harness, Pump 14 4567605 2 Tube, Butyrate (Not Shown - Located on Battery Hanger Bar)

(Prior to S/N 0900033901 Only)

0275939 Ref MOTOR/PUMP COVER INSTALLATION B

101 0100011 A/R Compound, Locking 102 0641404 4 Bolt 1/4in-20NC x 1/2in 103 0641609 4 Bolt 3/8in-16NC x 1-1/8in

104 to 105 Not Used

106 3311608 4 Nut 3/8in-16NC 107 4061024 1 Shield, Pump Cover

108 to 109 Not Used

110 4711400 4 Flatwasher 1/4in Thin

3120776 12SP & 15SP 2-9

SECTION 2 CONTROLS

FIGURE 2-2. DC POWER PACK INSTALLATION (S/N 0900027449 TO PRESENT)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

0259450 Ref. AUXILIARY LOWERING INSTALLATION (OPTIONAL) A

201 0861213 1 Box, Power Down

0400181 2 Battery 4460320 1 Connector, Amp

4460267 2 Pin, Amp 202 Not Used 203 4420064 .3ft/.09m Velcro, Loop 204 4420065 .3ft/.09m Velcro, Hook

0270020 Ref. CYCLE COUNTER INSTALLATION (OPTIONAL) E 301 2420193 1 Gauge, Counter 302 3311001 4 Nut #10-24NC 303 3520166 1 Plug 304 3911024 2 Screw #10-24NC x 1-1/2in 305 1 Switch, Limit

4360437 S/N 0900027449 to S/N 0900028112

1001092205 S/N 0900028112 to Present 306 4622377 1 Harness, Counter 307 4751000 6 Flatwasher #10 Regular

308 to 309 Not Used

310 3572158 1 Bracket, Gauge Mounting (S/N 0900030665 to Present Only) 311 3911010 2 Screw #10-24NC x 5/8in (S/N 0900030665 to Present Only) 312 4761000 2 Lockwasher #10 (S/N 0900030665 to Present Only) 313 0641504 1 Bolt 5/16in-18NC x 1/2in (Ground Screw) (S/N 0900030665 to

Present Only)

Ref. HARNESS INSTALLATION 0275885 Ref. Key Control B 0275886 Ref. Keyless Control B

351 4922740 1 Harness, Pump

2400006 1 Fuse 4460044 1 Fuseholder

2910307 Ref. LIMIT SWITCH INSTALLATION (HOME DEPOT SPEC ONLY) 4460259 1 Terminal (Not Shown) 4460260 1 Terminal (Not Shown) 4460035 1 Terminal (Not Shown) 7016397 A/R Silicone (Not Shown)

401 3900205 4 Screw #10-24NC 402 4761000 2 Lockwasher #10 403 4751000 2 Flatwasher #10 Regular 404 3311005 2 Locknut #10-24NC 405 3572525 1 Bracket 406 3572511 1 Plate 407 4360496 1 Switch, Limit

0275697 Ref. HOURMETER INSTALLATION C

501 2420172 1 Hourmeter 502 4922935 1 Harness, Hourmeter

2-10 12SP & 15SP 3120776

SECTION 2 CONTROLS

FIGURE 2-2. DC POWER PACK INSTALLATION (S/N 0900027449 TO PRESENT)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

0271373 Ref. FLOOR BRAKE ALARM INSTALLATION (OPTIONAL) E 0275424 Ref. FLOOR BRAKE & GATE ALARM INSTALLATION (OPTIONAL) D

601 0100011 A/R Compound, Locking 602 0140001 1 Alarm, Horn 603 A/R Relay Options:

3740049 1 Floor Brake Alarm 3740080 2 Floor Brake & Gate Alarm

604 1 Switch, Limit

4360437 S/N 0900027449 to S/N 0900028112

1001092205 S/N 0900028112 to Present 605 0641403 1 Bolt 1/4in-20NC x 3/8in 606 0641507 1 Bolt 5/16in-18NC x 7/8in 607 Not Used 608 3311505 1 Locknut 5/16in-18NC 609 3311001 2 Nut #10-24NC 610 3520166 1 Plug (S/N 0900028112 to Present) 611 3911024 2 Screw #10-24NC x 1-1/2in

612 to 613 Not Used

614 1 Harness Options (Not Shown):

4922583 Harness, Brake Alarm 4923528 Harness, Brake & Gate Alarm 4460267 2 Pin, Male

4460320 1 Plug, Male - 2 Position 615 3576779 1 Plate, Limit Switch (Floor Brake & Gate Alarm Installation Only) 616 3820034 4 Rivet, Pop (Floor Brake & Gate Alarm Installation Only)

617 to 620 Not Used

621 4751000 6 Flatwasher #10 Regular (S/N 0900027811 to Present)

Ref. PROGRAMMABLE SECURITY LOCK INSTALLATION

(OPTIONAL)

0272181 Ref. S/N 0900027499 to S/N 0900031592 C

1001110217 Ref. S/N 0900031592 to Present B 701 2820035 702 2940132 1 Lock, Programmable

703 A/R Fastener Options:

3911008 Screw #10-24NC x 1/2in

3820032 Rivet 704 4460267 3 Pin, Male (Not Shown) (S/N 0900031622 to Present Only) 705 4460326 1 Plug, Male - 3 Position (Not Shown) (S/N31622 to Present Only) 706 1001114375 1 Harness, Security Lock (Not Shown) (S/N 0900031622 to Pres-

4460268 3 Socket, Female (Not Shown) (S/N 0900031622 to Present

4460445 1 Receptacle, Female - 3 Position (Not Shown) (S/N

8in/20cm

Sleeve, Insulation (Not Shown)

(Note: Does NOT include Items 404 & 405)

ent Only)

Only)

0900031622 to Present Only)

3120776 12SP & 15SP 2-11

SECTION 2 CONTROLS

212118

25A

25C

25B

312824273934533A372938242322117

33A

261115

NOTE: IF MOTOR/PUMP ASSEMBLY WAS REPLACED ON A MACHINE BUILT S/N 0900018391 TO S/N 0900027449, IT MAY HAVE AN UPDATE KIT INSTALLED ON IT. IF MACHINE IS EQUIPPED WITH A MONARCH MOTOR/PUMP REFER TO NEXT FIGURE FOR BREAKDOWN.

FIGURE 2-3. DC MOTOR/PUMP ASSEMBLY (FENNER) (PRIOR TO S/N 0900027449)

2-12 12SP & 15SP 3120776

SECTION 2 CONTROLS

FIGURE 2-3. DC MOTOR/PUMP ASSEMBLY (FENNER) (PRIOR TO S/N 0900027449)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. NOTE: IF MOTOR/PUMP ASSEMBLY WAS REPLACED ON A

MACHINES BUILT S/N 0900018391 TO S/N 0900027449, IT MAY HAVE AN UPDATE KIT INSTALLED ON IT. IF MACHINE IS EQUIPPED WITH A MONARCH MOTOR/PUMP REFER TO NEXT FIGURE FOR BREAKDOWN.

Ref. DC MOTOR/PUMP ASSEMBLIES 3600291 Ref. Prior to S/N 0900013731 A 3600306 Ref. S/N 0900013731 to S/N 0900018391 C 3600343 Ref. S/N 0900018391 to S/N 0900027449 C

1 7013713 2 Bolt 5/16in-24NF x 2-3/4in 2 7016735 1 Coupling 3 7013714 1 Plug 4 Use 7013779 1 Ball (was p/n 7013715) 5 7013716 1 Seal (Part of Pump Seal Kit p/n 7013701) 6 7013717 1 Washer 7Not Used 8 7013722 1 Magnet 9 7013710 1 Motor

7013757 1 Brush Kit

10 7013758 2 Screw 1/4in-20NC x 1/4in 11 7013728 2 Screw M6 x 1.0 - 12mm 12 Use 7013789 1 Solenoid (was p/n 7013760) 13 7016770 1 Cover 14 Not Used 15 7016771 1 Clamp 16 7013708 1 Cartridge, Valve - Check 17 Use 3931516 1 Bolt, Socket Head 5/16in-18NC x 1in (was p/n 7016720) 18 7016721 4 Bolt #12-24NC x 1/2in 19 7016772 1 Cable 20 Not Used 21 7016713 1 Decal - Fill Line 22 7013795 1 Tube, Return 23 7013792 1 Nut, Tube Compression 24 7013793 1 Sleeve, Tube Compression

25 Use 7022219 1 Tank (was p/n 7016775) 25A 7013748 1 Decal - Caution 25B 7016759 1 Plug

25C 7016777 1 Fitting, Coupling 25D 7016776 1 Decal - Maximum Torque (Not Shown)

26 7016773 1 Plumbing Assembly - Inlet

27 Use 7013779 1 Spring Options:

Prior to S/N 0900013731 (was p/n 7016762) S/N 0900013731 to S/N 0900027449 (was p/n 7013733)

28 1 Cartridge, Valve - Manual Descent

7013764 Prior to S/N 0900018391

Not Required S/N 0900018391 to S/N 0900027449 (Moved to Lift Cylinder)

3120776 12SP & 15SP 2-13

SECTION 2 CONTROLS

FIGURE 2-3. DC MOTOR/PUMP ASSEMBLY (FENNER) (PRIOR TO S/N 0900027449)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

29 1 Cartridge, Valve - Solenoid Options:

7016786 Prior to S/N 0900013731

7016751 S/N 0900013731 to S/N 0900027449 30 7013766 1 Pin 31 7013743 1 O-Ring 32 1 End Head Options:

See Note Prior to S/N 0900018391 (was p/n 7016753) (Note: No

Longer Available for Purchase)

7022220 S/N 0900018391 to S/N 0900027449 33 7016717 1 Pump Assembly

33A 7013701 1 Seal Kit - Pump (Includes Gasket for #13 Cover, O-Ring and

#5 Seal) 34 Use 7013779 1 Cap, Relief (was p/n 7013750) 35 7016714 1 Breather 36 7013720 2 Plug (Prior to S/N 0900018391) 37 7013726 1 Tube, Return 38 7016755 1 Valve 39 Use 7013779 1 Screw, Adjustment (was p/n 7013770)

40 to 41 Not Used

— — — — — — — — —

42 7013779 1 Relief Valve Kit (Includes Items 4, 27, 34 & 39)

2-14 12SP & 15SP 3120776

SECTION 2 CONTROLS

FIGURE 2-3. DC MOTOR/PUMP ASSEMBLY (FENNER) (PRIOR TO S/N 0900027449)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3120776 12SP & 15SP 2-15

SECTION 2 CONTROLS

01119

S/N 0900030948 TO PRESENT

0900027391

TOS/N 0

900030948

FIGURE 2-4. DC MOTOR/PUMP ASSEMBLY (MONARCH) (S/N 0900027449 TO PRESENT)

2-16 12SP & 15SP 3120776

SECTION 2 CONTROLS

FIGURE 2-4. DC MOTOR/PUMP ASSEMBLY (MONARCH) (S/N 0900027449 TO PRESENT)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3600462 Ref. DC MOTOR/PUMP ASSEMBLY B

1 70000641 1 Base Assembly (Includes Items 14-18) 2 70000642 1 Cartridge 3 70000643 1 Coil 4 70001021 1 Pump 5 70001020 4 Screw 1/4in-20NC x 2-3/4in 6 7026165 1 Filter 7 70001029 1 Tube, Suction 8 70001030 1 Tube, Return

9 70000651 1 Reservoir 10 7026335 1 Clamp 11 70001025 1 Plug 12 70001031 1 Motor (Includes Motor Mounting Bolts & Item 24)

70001039 4 Brushes 13 70001032 1 Solenoid 14 70001033 2 Screw 15 70001027 1 Decal - Fill Line 16 70001034 1 Cable, Insulated 17 70001035 1 Control Wire Assembly 18 70001036 2 Boot, Terminal 19 Use 70000641 1 Valve, Relief

Use 70000641 1 Screw Use 70000641 1 Nut Use 70000641 1 Seal Use 70000641 1 Spring Use 70000641 1 Ball

20 Use 70000641 1 Valve, Check

Use 70000641 1 Plug Use 70000641 1 Spring Use 70000641 1 Poppet

Use 70000641 1 Ball 21 70003612 1 O-Ring (1/2in x 5/8in x 1/16in) 22 70003613 1 O-Ring (3-5/8in x 3-7/8in x 1/8in) 23 7026330 1 Seal 24 70002215 1 Bearing

3120776 12SP & 15SP 2-17

SECTION 2 CONTROLS

#101

INCLUDES

ITEMS 1-23

102

FIGURE 2-5. BATTERY & CHARGER INSTALLATION (PRIOR TO S/N 0900031592)

2-18 12SP & 15SP 3120776

SECTION 2 CONTROLS

FIGURE 2-5. BATTERY & CHARGER INSTALLATION (PRIOR TO S/N 0900031592)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. BATTERY BOX AND CHARGER ASSEMBLIES 0400223 Ref. Machines with Charger with Cord & Standard Battery F 0400224 Ref. Machines with Charger with Cord & AGM Battery F 0400224 Ref. Machines with USPS Spec F 0400225 Ref. Machines with Charger with Inlet F

1 0100011 A/R Compound, Locking 2 0270163 1 Battery Discharge Indicator & Harness (S/N 0900015284 to

Present Only)

3 1 Charger Assembly Options (See Figure 2-7 for Breakdown):

0400176 Standard Charger With Cord 0400193 Standard Charger With Inlet 0400212 AGM/5 Hour Charger (Used with AGM Battery & USPS Spec)

4 0641406 4 Bolt, 1/4in-20NC x 3/4in 5 0641412 2 Bolt 1/4in-20NC x 1-1/2in 6 0720805 2 Screw, #8-24NC x 5/8in 7 0721008 8 Screw, #10-24NC 8 0861192 1 Box, Molded Battery

9 0861193 1 Box, Molded Battery Charger 10 0902442 2 Bracket, Hanger 11 0940085 1 Bumper, Stop 12 1 Cable Assembly - Battery Options:

1060570 Prior to S/N 0900029706

1001103107 S/N 0900029706 to Present 13 2940111 1 Latch, Soft Draw 14 3310805 2 Locknut #8-32NC 15 3311005 8 Locknut #10-24NC 16 2 Locknut Options:

3311405 Locknut 1/4-20NC (Prior to S/N 24050)

3311401 Nut 1/4-20NC (S/N 24050 to Present) 17 3311505 2 Locknut 5/16-18NC 18 3820001 2 Rivet 19 3900190 2 Screw, Shoulder 20 4750800 2 Flatwasher #8 Regular 21 4751000 16 Flatwasher #10 Regular 22 4751400 A/R Flatwasher 1/4in Regular 23 4751500 1 Flatwasher 5/16in Regular 24 1 Locknut Options:

3311505 Locknut 5/16in-18NC (Prior to S/N 0900024050)

3311501 Nut 5/16in-18NC (S/N 0900024050 to Present)

3120776 12SP & 15SP 2-19

SECTION 2 CONTROLS

FIGURE 2-5. BATTERY & CHARGER INSTALLATION (PRIOR TO S/N 0900031592)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. BATTERY BOX AND CHARGER INSTALLATIONS 0258203 Ref. Machines with Wet Battery & Charger with Cord F 0258498 Ref. Machines with Dry Battery & Charger with Cord F 0272192 Ref. Machines with AGM Battery & Charger with Cord C 0259543 Ref. Machines with Wet Battery & Charger with Inlet E 0270717 Ref. Machines with Dry Battery & Charger with Inlet C 0400234 Ref. Machines with USPS Spec C

101 1 Battery Box and Charger Assy Options (Includes Items 1-23):

0400223 Machines with Standard Battery & Charger with Cord 0400224 Machines with AGM Battery & Charger with Cord 0400225 Machines with Standard Battery & Charger with Inlet

102 1 Battery Options:

0400122 Standard Wet Battery 0400144 Standard Dry Battery 0400209 AGM Wet Battery 0400233 USPS Spec Battery

103 0080254 1 Adapter, Terminal (Not Shown) (USPS Spec)

2-20 12SP & 15SP 3120776

SECTION 2 CONTROLS

FIGURE 2-5. BATTERY & CHARGER INSTALLATION (PRIOR TO S/N 0900031592)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3120776 12SP & 15SP 2-21

SECTION 2 CONTROLS

128114

4114499991112

102

1336

101

103

FIGURE 2-6. BATTERY & CHARGER INSTALLATION (S/N 0900031592 TO PRESENT)

2-22 12SP & 15SP 3120776

SECTION 2 CONTROLS

FIGURE 2-6. BATTERY & CHARGER INSTALLATION (S/N 0900031592 TO PRESENT)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. BATTERY BOX AND CHARGER ASSEMBLIES 1001101991 Ref. Machines with Wet & Dry Battery & Charger with Cord A 1001107837 Ref. Machines with Wet & Dry Battery & Charger with Inlet A 1001107836 Ref. Machines with AGM Battery & Charger with Cord A

1 0100011 A/R Compound, Locking 2 0270163 1 BDI Gauge & Harness Assembly

2420195 1 Gauge Only

3 1 Charger Assembly Options: (See Figure 2-12 for Breakdown)

0400176 Battery Charger With Cord (Wet & Dry) 0400193 Battery Charger With Inlet (Wet & Dry)

0400212 Battery Charger With Cord & with AGM Battery 4 0641406 8 Bolt 1/4in-20NC x 3/4in 5 0641414 2 Bolt 1/4in-20NC x 1-3/4in 6 0641512 2 Bolt 5/16in-18NC x 1-1/2in 7 3311405 6 Locknut 1/4in-20NC 8 3311505 2 Locknut 5/16in-18NC

10 1001101858 1 Box, Molded Battery 11 1001101902 1 Box, Molded Battery Charger 12 1001101926 2 Bracket, Hanger 13 1001103107 1 Cable Assembly - Battery Pack

4460567 Connector, Anderson

Ref. BATTERY BOX AND CHARGER INSTALLATIONS 1001101994 Ref. Machines with Wet Battery & Charger with Cord A 1001107841 Ref. Machines with Wet Battery & Charger with Inlet A 1001107839 Ref. Machines with Dry Battery & Charger with Cord A 1001107842 Ref. Machines with Dry Battery & Charger with Inlet A 1001107840 Ref. Machines with AGM Battery & Charger with Cord A 1001107843 Ref. Machines with AGM Battery & Charger with Cord (USPS

Specs Only)

101 0100051 A/R Grease, Terminal 102 1 Battery Options:

0400122 Standard Wet Battery 0400144 Standard Dry Battery 0400209 AGM/5 Hour 0400233 AGM (USPS Specs Only)

103 1 Battery Box and Charger Assy Options (Includes Items 1-13):

1001101991 Battery Charger With Cord (Wet & Dry) 1001107837 Battery Charger With Inlet (Wet & Dry) 1001107836 Battery Charger With Cord (AGM Battery)

0270163 1 BDI INSTALLATION C

201 2420195 1 Gauge, BDI

3120776 12SP & 15SP 2-23

SECTION 2 CONTROLS

FIGURE 2-7. BATTERY CHARGER ASSEMBLY

2-24 12SP & 15SP 3120776

SECTION 2 CONTROLS

FIGURE 2-7. BATTERY CHARGER ASSEMBLY

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. BATTERY CHARGER ASSEMBLIES

0400176 Ref. Standard Charger with Cord F 0400193 Ref. Standard Charger with Inlet A 0400212 Ref. AGM/5 Hour Charger A

1 to 4 Not Used

5 7011509 1 Breaker, Circuit - DC 50Amp 6 2 Breaker, Circuit Options:

7018536 0400176 & 0400193 Chargers (4Amp) 7018558 0400212 Charger (8Amp)

7 1 Card, Circuit Options:

7020626 0400176 Charger 7020677 0400193 Charger 7022930 0400212 Charger

8 A/R AC Cord Assembly Options:

7020627 1 0400176 Charger

Not Required 0 0400193 Charger

7022927 1 0400212 Charger

9Not Used 10 7020629 1 DC Harness 11 7011513 1 Receptacle, AC (0400193 Charger Only) 12 2 Rectifier Assembly Options:

7020631 0400176 Charger 7020678 0400193 Charger 7022932 0400212 Charger

13 A/R SCR Rectifier Options:

7018555 1 0400176 Charger 7020679 2 0400193 Charger 7020673 2 0400212 Charger

14 1 Shunt Assembly Options:

7020605 0400176 Charger 7020674 0400193 & 0400212 Charger

15 1 Connector, Strain Relief - DC Options:

7018556 0400176 & 0400193 Chargers

7011528 0400212 Charger 16 7011528 1 Connector, Strain Relief - AC 17 7018586 1 Switch, Slide (0400176 & 0400212 Chargers Only) 18 Not Used 19 1 Transformer Options:

7020632 0400176 Charger

7020680 0400193 Charger

7022933 0400212 Charger 20 Not Used 21 A/R Varistor Options:

7020633 1 0400176 Charger

7020681 1 0400193 Charger

7020633 2 0400212 Charger 22 7020663 1 Varistor (0400212 Charger Only)

3120776 12SP & 15SP 2-25

SECTION 2 CONTROLS

3 16 23 28

13 20

4 6

17B

102

14 22

31 30

2 15 27

34 33

17A

32 36

105

NOTE: REPLACEMENT DECALS MUST BE

ORDERED SEPARATELY – SEE SECTION 8.

FIGURE 2-8. CABLE & PLATFORM CONTROLS INSTALLATION - 12SP WITH 4 SECTION MAST

(S/N 0900015116 TO S/N 0900028704)

2-26 12SP & 15SP 3120776

SECTION 2 CONTROLS

FIGURE 2-8. CABLE & PLATFORM CONTROLS INSTALLATION - 12SP WITH 4 SECTION

MAST (S/N 0900015116 TO S/N 0900028704)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. CABLES AND CONTROLS INSTALLATIONS

0270490 Ref. 12SP without Accessory Outlet (S/N 0900015116 to

S/N 0900017472)

0270489 Ref. 12SP with Accessory Outlet (S/N 0900015116 to

S/N 0900017472)

0270490 Ref. 12SP Standard Cables (S/N 0900017472 to S/N 0900018610) D 0272345 Ref. 12SP Standard Cables (S/N 0900018610 to S/N 0900028704) B 0275474 Ref. 12SP Standard Cables (S/N 0900026272 to S/N 0900028704)

(Home Depot Spec Only)

0270746 Ref. 12SP Optional 120V Accessory Outlet (S/N 0900017472 to

S/N 0900028704)

0270747 Ref. 12SP Optional 240V Accessory Outlet (S/N 0900017472 to

S/N 0900028704)

1 0100011 A/R Compound, Locking 2 0641410 1 Bolt 1/4in-20NC x 1-1/4in 3 0641612 1 Bolt 3/8in-16NC x 1-1/2in 4 0721006 2 Bolt #10-24NC x 3/4in 5 0860945 1 Box, Junction 6 0860946 1 Box, Receptacle (With Accessory Outlet Only) 7 0861207 1 Control Box Assembly

1810054 1 Control Box Assembly (Home Depot Spec Only) 7020078 1 Switch, Push-Pull (Red) 7020088 2 Switch, Push Button (White) 7020089 1 Switch, Push Button (Green) 7020091 1 Plug 7027299 1 Connector, Strain Relief 7020093 4 Screw M3 x 25mm 4460424 1 Connector, Female - 2 Position (Home Depot Spec Only)

8 A/R Cable, Electrical - 12/3 (With Accessory Outlet Only)

1060564 1060923 1 S/N 0900017768 to S/N 0900028704 4460549 1 Plug, Male (120V Only) (Not Shown)

9 1 Harness/Cable, Electrical (With Accessory Outlet Only)

1060565 Cable, Electrical - 16/4 (S/N 0900015116 to

4922653 Harness, Electrical (S/N 0900017768 to S/N 0900028704)

10 A/R Cable, Electrical - 16/5 Options:

1060687 1060922 1 S/N 0900017768 to S/N 0900028704

11 1 Cable, Electrical - 16/5 Options:

1060694 S/N 0900015116 to S/N 0900017768

4922652 S/N 0900017768 to S/N 0900028704 12 1320149 3 Clamp 13 1670603 1 Cover, Junction Box 14 3311001 2 Nut #10-24NC 15 3311405 1 Locknut 1/4in-20NC 16 3311605 2 Locknut 3/8in-16NC

15ft/4.57m

13ft/4m

S/N 0900015116 to S/N 0900017768

S/N 0900017768)

S/N 0900015116 to S/N 0900017768

3120776 12SP & 15SP 2-27

SECTION 2 CONTROLS

FIGURE 2-8. CABLE & PLATFORM CONTROLS INSTALLATION - 12SP WITH 4 SECTION

MAST (S/N 0900015116 TO S/N 0900028704) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

17 1 Plate, Decal Mounting Options: 17A 3570923 S/N 0900015116 to S/N 0900018610 17B 3573725 S/N 0900018610 to S/N 0900028704

18 3 Sheave, Control Cable Options:

3580231 S/N 0900015116 to S/N 0900024348

3580344 S/N 0900024348 to S/N 0900028704 19 3820032 4 Rivet 20 3900191 2 Screw, Pan Head 21 3 Screw, Shoulder Options:

3900200 S/N 0900015116 to S/N 0900024348

3900373 S/N 0900024348 to S/N 0900028704 22 4060092 1 Shield, Weatherproof Receptacle Cover

(With 120V Accessory Outlet Only) 23 4160130 1 Spring, Extension 24 4460023 A/R Connector, Strain Relief 25 4460190 1 Receptacle, Electrical (With 120V Accessory Outlet Only) 26 4460566 2 Connector, Strain Relief - 90° 27 4711400 2 Flatwasher 1/4in Thin 28 4711600 2 Flatwasher 3/8in Thin 29 4740426 4 Washer #8 30 4751000 A/R Flatwasher #10 Regular 31 4751500 A/R Flatwasher 5/16in Regular 32 4761000 12 Lockwasher #10 Wide 33 2 Decal - Voltage Options (With Accessory Outlet

S/N 0900017472 to S/N 0900028704 Only):

3252761 120V AC 3252760 220-240V AC

34 4460549 1 Plug, Electrical (With 120V Accessory Outlet S/N 0900017472

to S/N 0900028704 Only) 35 1 Harness, Jumper Options (Not Shown - Located inside Item 7):

4922420 Standard Spec (S/N 0900017472 to S/N 0900028704 Only) 4923572 Home Depot Spec Only (S/N 0900026272 to

S/N 0900028704 Only)

3990010 1 Diode 6 Amp

36 3520034 2 Plug, Hole (S/N 0900017472 to S/N 0900028704 Only)

0259450 Ref. AUXILIARY LOWERING INSTALLATION A

101 Not Used 102 4360274 1 Switch, Push Button

103 to 104 Not Used

105 4460662 1 Connector, Strain Relief

2-28 12SP & 15SP 3120776

SECTION 2 CONTROLS

FIGURE 2-8. CABLE & PLATFORM CONTROLS INSTALLATION - 12SP WITH 4 SECTION

MAST (S/N 0900015116 TO S/N 0900028704) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3120776 12SP & 15SP 2-29

SECTION 2 CONTROLS

202

25 26

2 12 22

101

205

106C

102

101

103

104

107

105

27 32 34 35

106A

106

106B

106D

106E

NOTE: REPLACEMENT DECALS MUST BE ORDERED SEPARATELY – SEE SECTION 8.

FIGURE 2-9. CABLE & PLATFORM CONTROLS INSTALLATION - 12SP WITH 4 SECTION MAST

(S/N 0900028704 TO PRESENT)

2-30 12SP & 15SP 3120776

SECTION 2 CONTROLS

FIGURE 2-9. CABLE & PLATFORM CONTROLS INSTALLATION - 12SP WITH 4 SECTION

MAST (S/N 0900028704 TO PRESENT)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. CABLES AND CONTROLS INSTALLATIONS 0272345 Ref. 12SP Standard Cables C 0275474 Ref. 12SP Home Depot Spec Only Cables C

1 0100011 A/R Compound, Locking 2 0641410 1 Bolt 1/4in-20NC x 1-1/4in 3 0641612 1 Bolt 3/8in-16NC x 1-1/2in 4 0860945 1 Box, Junction 5 0861207 1 Control Box Assembly

6Not Used 7 1060922 1 Cable, Electrical - 16/5 8 4922652 1 Cable, Electrical - 16/5

9 1320149 1 Clamp 10 1670603 1 Cover, Junction Box 11 Not Used 12 3311405 A/R Locknut 1/4in-20NC 13 3311605 2 Locknut 3/8in-16NC 14 3573725 1 Plate, Decal Mounting 15 3580344 1 Sheave, Control Cable 16 3820032 4 Rivet 17 3900191 2 Screw, Pan Head 18 3900373 1 Screw, Shoulder 19 4160130 1 Spring, Extension 20 4460023 A/R Connector, Strain Relief 21 4460566 2 Connector, Strain Relief - 90° 22 4711400 2 Flatwasher 1/4in Thin 23 4711600 2 Flatwasher 3/8in Thin 24 Not Used 25 4751000 5 Flatwasher #10 Regular 26 4751500 1 Flatwasher 5/16in Regular 27 4761000 3 Lockwasher #10 28 Not Used 29 1 Harness, Jumper Options (Not Shown - Located inside Item 7):

4922420 Standard Spec 4923572 Home Depot Spec Only

3990010 1 Diode 6 Amp 30 3520034 2 Plug, Hole 31 0641407 2 Bolt 1/4in-20NC x 7/8in 32 3900205 A/R Screw #10-24NC x 5/8in 33 1060924 1 Harness, Accessory Cable (Standard Cable Machines Only)

3120776 12SP & 15SP 2-31

SECTION 2 CONTROLS

FIGURE 2-9. CABLE & PLATFORM CONTROLS INSTALLATION - 12SP WITH 4 SECTION

MAST (S/N 0900028704 TO PRESENT) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

34 1320041 1 Clamp (Standard Cable Machines Only) 35 3311001 1 Nut #10-24NC 36 4922653 37 1001096054 1 Plate, AC Box (Standard Cable Machines Only) 38 4460268 1 Terminal, Female Socket (Home Depot Spec Only)

1001097219 Ref. 120V Accessory C 1001097220 Ref. 240V Accessory B

101 1 Decal Options:

3252761 1 110V

3252760 1 220V 102 3311001 4 Nut #10-24NC 103 3900205 4 Screw #10-24NC x 1/4in 104 4460023 1 Terminal, Connector 105 4711000 4 Flatwasher #10 Thin 106 1 Plug & Receptacle Assembly Options:

1001096767 110V B

See Note 220V (Note: 220V has p/n 0861731 receptacle box only).

106A 0861731 1 Receptacle, Box 106B 1 Receptacle Options:

4460346 110V GFI

See Note 220V (Note: Not Available - Purchase Locally)

106C 1 Plug Options:

4460549 110V GFI

See Note 220V (Note: Not Available - Purchase Locally)

106D-E 1 Receptacle, Cover Options:

106D 070700 110V GFI (Side Hinged Cover) 106E 1001110873 110V GFI (Top Hinged Cover)

See Note 220V (Note: Not Available - Purchase Locally)

107 0100011 A/R Compound, Locking

2ft/61cm

Ref. ACCESSORY OUTLET INSTALLATIONS (OPTIONAL)

Cable, Electrical - 16/4

(Note: Not Available - Purchase Locally)

0259450 Ref. AUXILIARY LOWERING INSTALLATION A

201 Not Used 202 4360274 1 Switch, Push Button

203 to 204 Not Used

205 4460662 1 Connector, Strain Relief

2-32 12SP & 15SP 3120776

SECTION 2 CONTROLS

FIGURE 2-9. CABLE & PLATFORM CONTROLS INSTALLATION - 12SP WITH 4 SECTION

MAST (S/N 0900028704 TO PRESENT) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3120776 12SP & 15SP 2-33

SECTION 2 CONTROLS

102

14A

105

14B

26 28

NOTE: REPLACEMENT DECALS MUST BE

ORDERED SEPARATELY – SEE SECTION 8.

FIGURE 2-10. CABLE & PLATFORM CONTROLS INSTALLATION - 12SP WITH 5 SECTION

MAST (PRIOR TO S/N 0900015116) & ALL 15SP (PRIOR TO S/N 0900028704)

2-34 12SP & 15SP 3120776

SECTION 2 CONTROLS

FIGURE 2-10. CABLE & PLATFORM CONTROLS INSTALLATION - 12SP WITH 5 SECTION

MAST (PRIOR TO S/N 0900015116) & ALL 15SP (PRIOR TO S/N 0900028704)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. CABLES AND CONTROLS INSTALLATIONS 0259542 Ref. Without Accessory Outlet (Prior to S/N 0900017472) B 0258449 Ref. With Accessory Outlet (Prior to S/N 0900017472) D 0258449 Ref. Standard Cables (S/N 0900017472 to S/N 0900018610) D 0272346 Ref. Standard Cables (S/N 0900018610 to S/N 090028704) B 0275473 Ref. Standard Cables (S/N 0900026272 to S/N 090028704)

(Home Depot Spec Only)

0270748 Ref. Optional 120V Accessory Outlet (S/N 0900017472 to

S/N 090028704)

0270749 Ref. Optional 240V Accessory Outlet (S/N 0900017472 to

S/N 090028704)

1 0100011 A/R Compound, Locking 2 0641410 1 Bolt 1/4in-20NC x 1-1/4in 3 0641416 1 Bolt 1/4in-20NC x 2in 4 0641612 1 Bolt 3/8in-16NC x 1-1/2in 5 0721006 2 Bolt #10-24NC x 3/4in 6 0860946 1 Box, Receptacle (With Accessory Outlet Only) 7 0861207 1 Control Box Assembly

8 A/R Cable, Electrical - 12/3 Options (With Accessory Outlet Only):

1060564 1060925 1 S/N 0900017768 to S/N 090028704 4460549 1 Plug, Male (120V Only) (Not Shown)

9 A/R Cable, Electrical - 16/5 Options:

1060849 1060687 1060687 4922657 1 S/N 0900017768 to S/N 090028704

10 1320149 3 Clamp 11 3311001 2 Nut #10-24NC 12 3311405 1 Locknut 1/4in-20NC 13 3311605 2 Locknut 3/8in-16NC

14 1 Plate, Decal Mounting Options: 14A 3570923 Prior to S/N 0900018610 14B 3573725 S/N 0900018610 to S/N 090028704

15 3 Sheave, Control Cable Options:

3580231 Prior to S/N 0900024348 3580344 S/N 0900024348 to S/N 090028704

16 3820032 4 Rivet

27ft/8.23m

25ft/7.62m

Prior to S/N 0900017768

Without Accessory Outlet (Prior to S/N 0900017472) With Accessory Outlet (Prior to S/N 0900017472) S/N 0900017472 to S/N 0900017768

3120776 12SP & 15SP 2-35

SECTION 2 CONTROLS

FIGURE 2-10. CABLE & PLATFORM CONTROLS INSTALLATION - 12SP WITH 5 SECTION

MAST (PRIOR TO S/N 0900015116) & ALL 15SP (PRIOR TO S/N 0900028704) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

17 3 Screw, Shoulder Options:

3900200 Prior to S/N 0900024348 3900373 S/N 0900024348 to S/N 090028704

18 4060092 1 Shield, Weatherproof Receptacle Cover (With 120V

Accessory Outlet Only) 19 4160130 1 Spring, Extension 20 4460023 1 Connector, Strain Relief (With Accessory Outlet Only) 21 4460190 1 Receptacle, Electrical (With 120V Accessory Outlet Only) 22 4460566 1 Connector, Strain Relief - 90° 23 4711400 3 Flatwasher 1/4in Thin 24 4711600 2 Flatwasher 3/8in Thin 25 4740426 4 Washer #8 (Prior to S/N 0900017472 Only) 26 4751500 3 Flatwasher 5/16in Regular 27 4761000 2 Lockwasher #10 28 4751000 12 Flatwasher #10 Regular 29 2 Decal - Voltage Options (With Accessory Outlet

S/N 0900017472 to S/N 090028704 Only):

3252761 120V AC 3252760 220-240V AC

30 4460549 1 Plug, Electrical (With 120V Accessory Outlet S/N 0900017472

to S/N 090028704 Only) 31 1 Harness, Jumper Options (Not Shown - Located inside Item 7):

4922420 S/N 0900017472 to S/N 090028704 Only 4923572 Home Depot Spec Only (S/N 0900026272 to S/N 090028704

Only)

0259450 Ref. AUXILIARY LOWERING INSTALLATION A

101 Not Used 102 4360274 1 Switch, Push Button 103 Not Used 104 Not Used 105 4460662 1 Connector, Strain Relief

2-36 12SP & 15SP 3120776

SECTION 2 CONTROLS

FIGURE 2-10. CABLE & PLATFORM CONTROLS INSTALLATION - 12SP WITH 5 SECTION

MAST (PRIOR TO S/N 0900015116) & ALL 15SP (PRIOR TO S/N 0900028704) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3120776 12SP & 15SP 2-37

SECTION 2 CONTROLS

202

205

26 28

101

106C

102

103 107

104

101

105

106A

106

106B

106D

106E

NOTE: REPLACEMENT DECALS MUST BE

ORDERED SEPARATELY – SEE SECTION 8.

FIGURE 2-11. CABLE & PLATFORM CONTROLS INSTALLATION - 15SP WITH 5 SECTION

MAST (S/N 0900028704 TO PRESENT)

2-38 12SP & 15SP 3120776

SECTION 2 CONTROLS

FIGURE 2-11. CABLE & PLATFORM CONTROLS INSTALLATION - 15SP WITH 5 SECTION

MAST (S/N 0900028704 TO PRESENT)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. CABLES AND CONTROLS INSTALLATIONS 0272346 Ref. 15SP Standard Cables C 0275473 Ref. 15SP Home Depot Spec Only Cables C

1001101379 Ref. 15SP Staples Spec Only Cables A

1 0100011 A/R Compound, Locking 2 0641410 1 Bolt 1/4in-20NC x 1-1/4in 3 0641612 1 Bolt 3/8in-16NC x 1-1/2in 4 0861207 1 Control Box Assembly Options:

0861207 Control Box Assembly (Standard Cables) 1810054 Control Box Assembly (Home Depot Spec Only) 0861207 Control Box Assembly (Staples Spec Only) 7020078 1 Switch, Push-Pull (Red) 7020088 2 Switch, Push Button (White) 7020089 1 Switch, Push Button (Green) 7020091 1 Plug 7027299 1 Connector, Strain Relief 7020093 4 Screw M3 x 25mm 4460424 1 Connector, Female - 2 Position (Home Depot Spec Only)

5 to 8 Not Used

9 4922657 1 Harness, Electrical 10 1320149 A/R Clamp 11 Not Used 12 3311405 A/R Locknut 1/4in-20NC 13 3311605 2 Locknut 3/8in-16NC 14 3573725 1 Plate, Decal Mounting 15 3580344 3 Sheave, Control Cable 16 3820032 4 Rivet 17 3900373 3 Screw, Shoulder 18 Not Used 19 4160130 1 Spring, Extension

20 to 21 Not Used

22 4460566 1 Connector, Strain Relief - 90° 23 4711400 3 Flatwasher 1/4in Thin 24 4711600 2 Flatwasher 3/8in Thin 25 Not Used 26 4751500 3 Flatwasher 5/16in Regular 27 Not Used 28 4751000 12 Flatwasher #10 Regular 29 Not Used 30 1 Harness, Jumper Options (Not Shown - Located inside Item 4):

4922420 Standard Spec 4923572 Home Depot Spec Only

4922420 Staples Spec Only 31 0641407 A/R Bolt 1/4in-20NC x 7/8in 32 1 Bolt 1/4in-20NC Options:

0641410 Bolt 1/4in-20NC x 1-1/4in

0641418 Bolt 1/4in-20NC x 2-1/4in

3120776 12SP & 15SP 2-39

SECTION 2 CONTROLS

FIGURE 2-11. CABLE & PLATFORM CONTROLS INSTALLATION - 15SP WITH 5 SECTION

MAST (S/N 0900028704 TO PRESENT) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

33 1060926 1 Cable, Electrical - 12/3 (With Accessory Outlet Only) 34 1001096054 1 Plate, AC Box (With Accessory Outlet Only) 35 4460268 1 Terminal, Female Socket (Home Depot Spec Only)

Ref. ACCESSORY OUTLET INSTALLATIONS (OPTIONAL) 1001097219 Ref. 120V Accessory C 1001097220 Ref. 240V Accessory B

101 1 Decal Options:

3252761 1 110V

3252760 1 220V 102 3311001 4 Nut #10-24NC 103 3900205 4 Screw #10-24NC x 1/4in 104 4460023 1 Terminal, Connector 105 4761000 4 Lockwasher #10 106 1 Plug & Receptacle Assembly Options:

1001096767 110V B

See Note 220V (Note: 220V has p/n 0861731 receptacle box only).

(Note: Not Available - Purchase Locally)

106A 0861731 1 Receptacle, Box 106B 1 Receptacle Options:

4460346 110V GFI

See Note 220V (Note: Not Available - Purchase Locally)

106C 1 Plug Options:

4460549 110V GFI

See Note 220V (Note: Not Available - Purchase Locally)

106D-E 1 Receptacle, Cover Options:

106D 070700 110V GFI (Side Hinged Cover) 106E 1001110873 110V GFI (Top Hinged Cover)

See Note 220V (Note: Not Available - Purchase Locally)

107 0100011 A/R Compound, Locking

0259450 Ref. AUXILIARY LOWERING INSTALLATION A

201 Not Used 202 4360274 1 Switch, Push Button 203 Not Used 204 Not Used 205 4460662 1 Connector, Strain Relief

2-40 12SP & 15SP 3120776

SECTION 3

MAST

3120776 12SP & 15SP 3-1

SECTION 3 MAST

105

109

111

108

34 10

295455

4566616161

SEE

DETAIL B

SEE

DETAIL B

SEE

DETAIL A

SEE

DETAIL A

DETAIL B

CYLINDER MOUNT OPTIONS

71A

525236

63975171E

71E

23A

23B

23C

20 73

21 73

1640696162

6666686845

612544

204

202

103

107

105

106

104

107

102 101

110

203

205

207

206206

210

201

S/N 0900015116

TO S/N 0900019283

1 8

71D

71C

71B

S/N 0900019283

TO S/N 0900029975

S/N 0900029975

TO PRESENT

211

208

209

205

FIGURE 3-1. MAST ASSEMBLY - 12SP WITH 4 SECTION MAST (S/N 0900015116 TO PRESENT)

3-2 12SP & 15SP 3120776

SECTION 3 MAST

FIGURE 3-1. MAST ASSEMBLY - 12SP WITH 4 SECTION MAST (S/N 0900015116 TO

PRESENT)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. MAST ASSEMBLY - 12SP WITH 4 SECTION MAST 0801257 Ref. S/N 0900015116 to S/N 0900018391 B 0801324 Ref. S/N 0900018391 to Present G

1 0100011 A/R Compound, Locking 2 0362735 4 Bar, Sheave Pin Support 3 0561341 1 Block, Chain Anchor 4 23 Bolt 1/4in-20NC Options:

0641406 Bolt 1/4in-20NC x 3/4in 0641408 Bolt 1/4in-20NC x 1in

5 4 Bolt 1/4in-20NC Options:

0641407 Bolt 1/4in-20NC x 7/8in 0641408 Bolt 1/4in-20NC x 1in

6 0641408 A/R Bolt 1/4in-20NC x 1in 7 0681410 8 Bolt 1/4in-20NC x 1-1/4in (Grade 8) 8 0641508 1 Bolt 5/16in-18NC x 1in (S/N 0900015116 to S/N 0900029975

Only)

9 0641812 4 Bolt 1/2in-13NC x 1-1/2in (S/N 0900015116 to S/N 0900029975

Only) 10 0741006 1 Bolt #10-24NC x 3/4in 11 0902047 1 Bracket, Sequence Cable 12 0902422 1 Bracket, Bottom Chain Attach 13 0902423 1 Bracket, Bottom Chain Attach 14 0902431 2 Bracket, Sequence Cable 15 0902445 2 Bracket, Sequence Cable 16 1060683 2 Cable, Sequence 17 1260355 2 Chain Assembly - #544 Chain

(See Items 101-111 for Breakdown) 18 1260356 2 Chain Assembly - #444 Chain

(See Items 201-211 for Breakdown) 19 1271392 1 Channel, Mast #6 20 1271421 1 Channel, Mast #2 21 1271446 1 Channel, Mast Header 22 1 Channel, Mast #1 Options:

1271447 S/N 0900015116 to S/N 0900031592

1001109405 S/N 0900031592 to Present

23 1 Cylinder Assembly (See Section 5 for Breakdown)

23A 1683808 S/N 0900015116 to S/N 0900018391 23B 1684142 S/N 0900018391 to S/N 0900029975 23C 1001100057 S/N 0900029975 to Present

24 2880310 2 Key 25 3311401 6 Nut 1/4in-20NC 26 3311601 4 Nut 3/8in-16NC 27 3311801 6 Nut 1/2in-13NC 28 3340845 10 Pad, Slide Guide 29 3340858 2 Pad, Slide Guide 30 4 Pin Options:

3422338 S/N 0900015116 to S/N 0900018391

See Item 105 S/N 0900018391 to Present

3120776 12SP & 15SP 3-3

SECTION 3 MAST

FIGURE 3-1. MAST ASSEMBLY - 12SP WITH 4 SECTION MAST (S/N 0900015116 TO

PRESENT) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

31 3422717 2 Pin 32 3422750 1 Pin 33 3422752 1 Pin 34 3422757 1 Pin, Keeper 35 2 Pin Cotter Options:

3450304 S/N 0900015116 to S/N 0900018391

See Item 108 S/N 0900018391 to Present 36 3570893 2 Plate (S/N 0900015116 to S/N 0900029975 Only) 37 1 Plate, Clevis Options:

3571101 S/N 0900015116 to S/N 0900018391

See Item 109 S/N 0900018391 to Present 38 1 Plate, Clevis Options:

3571103 S/N 0900015116 to S/N 0900018391

Not Used S/N 0900018391 to Present

39 2 Sheave Assembly Options:

Use 3580286 S/N 0900015116 to S/N 0900016290 (was p/n 3580268)

3580286 S/N 0900016290 to Present

2 Bearing Options: (1 Per Assembly) 0440225 S/N 0900015116 to S/N 0900016290 0440246 S/N 0900016290 to Present

40 3580269 2 Sheave, Sequence Cable 41 2 Chain, Sheave Assembly Options:

3580274 S/N 0900015116 to S/N 0900016290 3580293 S/N 0900016290 to Present

1 Bearing Options: (1 Per Assembly) 0440230 S/N 0900015116 to S/N 0900017527 0440246 S/N 0900017527 to Present

42 3820034 2 Rivet 43 3900187 2 Screw, Shoulder 44 3900192 8 Screw 3/8in-16NC x 1/2in 45 3900205 6 Screw #10-24NC x 5/8in 46 4060960 1 Shield, Mast Cover 47 4060961 1 Shield, Mast Cover 48 4060987 1 Shield, Mast 49 4070860 A/R Shim, Slide Pad 50 4070861 A/R Shim, Slide Pad 51 4070862 A/R Shim, Slide Pad 52 4070970 A/R Shim, Cylinder Mount (S/N 0900015116 to S/N 0900029975

Only)

53 4070971 A/R Shim, Cylinder Mount (S/N 0900015116 to S/N 0900029975

Only) 54 4070988 A/R Shim, Slide Pad 55 4070989 A/R Shim, Slide Pad 56 4070990 A/R Shim, Slide Pad 57 4160124 2 Spring 58 4567491 2 Tube, Spacer 59 4567750 1 Tube, Spacer 60 4567751 1 Tube, Spacer 61 4711400 47 Flatwasher 1/4in Thin

3-4 12SP & 15SP 3120776

SECTION 3 MAST

FIGURE 3-1. MAST ASSEMBLY - 12SP WITH 4 SECTION MAST (S/N 0900015116 TO

PRESENT) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

62 4711500 2 Flatwasher 5/16in Thin 63 4711800 4 Flatwasher 1/2in Thin (S/N 0900015116 to S/N 0900029975

Only)

64 4712600 9 Flatwasher 1in Thin (S/N 0900015116 to S/N 0900016290

Only) 65 4740414 4 Washer, Cup 66 4750800 6 Flatwasher #8 Regular 67 4751500 4 Flatwasher 5/16in Regular (S/N 0900015116 to

S/N 0900018391 Only) 68 4761000 6 Lockwasher #10 69 4761400 2 Lockwasher 1/4in 70 4761500 1 Lockwasher 5/16in (S/N 0900015116 to S/N 0900029975 Only) 71 A/R Mount, Cylinder Options:

71A 4845731 1 Mount S/N 0900015116 to S/N 0900018391 71A 4846381 1 Mount S/N 0900018391 to S/N 0900019283 71B 4846514 1 Mount S/N 0900019283 to S/N 0900029975 71C 3572847 1 Clamp, Cylinder (S/N 0900019283 to S/N 0900029975

Only)

71D 3900163 2 Screw Socket Head 3/8in-16NC x 2in

(S/N 0900019283 to Present Only)

71E 1001099754 4 Mount S/N 0900029975 to Present

72 4740007 9 Thrustwasher (S/N 0900016290 to Present) 73 3020041 A/R Lubricant, Krytox (S/N 0900019128 to Present) 74 3760348 2 Ring, Retaining (S/N 0900029975 to Present Only) 75 0641812 2 Bolt 1/2in-13NC x 9in (S/N 0900029975 to Present Only) 76 1001100013 1 Pin (S/N 0900029975 to Present Only) 77 Not Used 78 3020039 A/R Lubricant, Loctite #51049 (S/N 0900019128 to Present) 79 3760383 1 Ring, Retaining

— — — — — — — — —

1 Mast Kit Options (Includes Items 19 thru 22):

2901945 S/N 0900015116 to S/N 0900031592

10011109316 S/N 0900031592 to Present

1260355 Ref. CHAIN ASSEMBLY - #544 CHAIN E

101 Use 0100019 A/R Compound, Locking (was p/n 0100062) 102 0561308 2 Block 103 0561336 2 Block 104 1260343 1 Chain Kit - #544 Chain (Includes Qty 1 of #101-103 & 110, Qty

71in/1.8m of #104, Qty 2 of #106 and Qty 4 of #107)

105 3422338 2 Pin, Chain Equalizer 106 3422720 4 Pin, Chain Block 107 3450202 8 Cotter Pin 108 3450304 2 Cotter Pin 109 3571101 1 Plate, Chain Adjustment 110 4300129 2 Stud, Chain Assembly 111 4751500 2 Flatwasher 5/16in Regular

3120776 12SP & 15SP 3-5

SECTION 3 MAST

FIGURE 3-1. MAST ASSEMBLY - 12SP WITH 4 SECTION MAST (S/N 0900015116 TO

PRESENT) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

1260356 Ref. CHAIN ASSEMBLY - #444 CHAIN E

201 Use 0100019 A/R Compound, Locking (was p/n 0100062) 202 0561149 2 Block 203 0561408 2 Block 204 1260349 2 Chain Kit (Includes Qty 1 of #201-203, 206 & 210 and Qty 71in/

1.8m of #204) 205 3422338 2 Pin, Chain Equalizer 206 3422346 2 Pin, Groove 207 3422355 2 Pin, Groove 208 3450304 2 Cotter Pin 209 3571103 1 Plate, Chain Adjustment 210 4300111 2 Stud, Chain Assembly 211 4751500 2 Flatwasher 5/16in Regular

3-6 12SP & 15SP 3120776

SECTION 3 MAST

FIGURE 3-1. MAST ASSEMBLY - 12SP WITH 4 SECTION MAST (S/N 0900015116 TO

PRESENT) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3120776 12SP & 15SP 3-7

SECTION 3 MAST

56 57 58

656565

303112

137365

43661746484872

727070

187373

6565434366

6617174646484872727070

87475555439679263251

212223

1 6

104

209

205

208

211

104

103

106

105

109

107

304

308

311

305

309

204

207

202

302

307

102

107

106

110

101

303

306

206

203

201 210

310

301

111

108

FIGURE 3-2. MAST ASSEMBLY - 12SP WITH 5 SECTION MAST (PRIOR TO S/N 0900015116)

3-8 12SP & 15SP 3120776

SECTION 3 MAST

FIGURE 3-2. MAST ASSEMBLY - 12SP WITH 5 SECTION MAST (PRIOR TO S/N 0900015116)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

0801255 Ref. MAST ASSEMBLY - 12SP WITH 5 SECTION MAST A

1 0100011 A/R Compound, Locking 2 0362735 4 Bar, Sheave Pin Support 3 0362736 2 Bar, Sheave Pin Support 4 0561341 1 Block, Chain Anchor 5 0641406 33 Bolt 1/4in-20NCx 3/4in 6 0641407 6 Bolt 1/4in-20NC x 7/8in 7 0641410 8 Bolt 1/4in-20NC x 1-1/4in 8 0641508 1 Bolt 5/16in-18NC x 1in

9 0641812 4 Bolt 1/2in-13NC x 1-1/2in 10 0741006 2 Bolt #10-24NC x 3/4in 11 0741606 4 Bolt 3/8in-16NC x 3/4in 12 0902047 1 Bracket, Sequence Cable 13 0902422 1 Bracket, Bottom Chain Attach 14 0902423 1 Bracket, Bottom Chain Attach 15 0902424 1 Bracket, Bottom Chain Attach 16 0902431 3 Bracket, Sequence Cable 17 0902445 3 Bracket, Sequence Cable 18 1060683 3 Cable, Sequence

19 to 20 Not Used

21 1271392 1 Channel, Mast #6 22 1271419 1 Channel, Mast #3 23 1271421 1 Channel, Mast #2 24 1271446 1 Channel, Mast Header 25 1271447 1 Channel, Mast #1 26 1683981 1 Cylinder Assembly (See Section 5 for Breakdown) 27 2880310 3 Key 28 3760383 1 Ring, Retaining 29 3311401 3 Nut 1/4in-20NC 30 3311601 8 Nut 3/8in-16NC 31 3311801 4 Nut 1/2in-13NC 32 3340845 14 Pad, Slide Guide 33 3340858 2 Pad, Slide Guide 34 Not Used 35 3422717 3 Pin 36 3422750 2 Pin 37 3422752 1 Pin 38 3422757 2 Pin, Keeper 39 3570893 2 Plate

40 to 41 Not Used

42 3580268 2 Sheave Assembly

0440225 1 Bearing 43 3580269 3 Sheave, Sequence Cable 44 3580274 4 Chain, Sheave Assembly

0440230 1 Bearing 45 3820034 12 Rivet 46 3900187 3 Screw, Shoulder 47 3900192 8 Screw 3/8in-16NC x 1/2in

3120776 12SP & 15SP 3-9

SECTION 3 MAST

FIGURE 3-2. MAST ASSEMBLY - 12SP WITH 5 SECTION MAST (PRIOR TO S/N 0900015116)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

48 3900205 8 Screw #10-24NC x 5/8in 49 4060960 2 Shield, Mast Cover 50 4060961 1 Shield, Mast Cover 51 4070860 14 Shim, Slide Pad 52 4070861 14 Shim, Slide Pad 53 4070862 6 Shim, Slide Pad 54 4070970 2 Shim, Cylinder Mount 55 4070971 2 Shim, Cylinder Mount 56 4070988 2 Shim, Slide Pad 57 4070989 2 Shim, Slide Pad 58 4070990 2 Shim, Slide Pad 59 4160124 3 Spring 60 4567489 2 Tube, Spacer 61 4567492 1 Tube, Spacer 62 4567749 1 Tube, Spacer 63 4567750 1 Tube, Spacer 64 4567751 1 Tube, Spacer 65 4711400 A/R Flatwasher 1/4in Thin 66 4711500 3 Flatwasher 5/16in Thin 67 4711800 4 Flatwasher 1/2in Thin 68 4712600 15 Flatwasher 1in Thin 69 4740414 6 Washer, Cup 70 4750800 8 Flatwasher #8 Regular 71 Not Used 72 4761000 8 Lockwasher #10 73 4761400 3 Lockwasher 1/4in 74 4761500 1 Lockwasher 5/16in 75 4845731 1 Mount, Cylinder 76 Not Used 77 1 Chain/Clevis Assembly Options (See Items 101-111 for

Breakdown):

See Note Prior to S/N 0900013391 (#466 Chain)

(Note: Not Available as an Assembly)

1260355 S/N 0900013391 to S/N 0900015116 (#544 Chain)

78 1260356 1 Chain/Clevis Assembly (#444)

(See Items 201-211 for Breakdown)

79 1260357 1 Chain/Clevis Assembly (#444)

(See Items 301-311 for Breakdown) 80 0641408 3 Bolt 1/4in-20NC x 1 “(S/N 0900014971 to S/N 0900015116) 81 4060987 1 Shield, Mast 82 4740007 15 Thrustwasher

— — — — — — — — —

2901673 1 Mast Kit (Includes Items 21 thru 25)

3-10 12SP & 15SP 3120776

SECTION 3 MAST

FIGURE 3-2. MAST ASSEMBLY - 12SP WITH 5 SECTION MAST (PRIOR TO S/N 0900015116)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. CHAIN/CLEVIS ASSEMBLY OPTIONS

See Note Ref. #466 Chain (Prior to S/N 0900013391) (Note: No Assembly

Available - Purchase Individual Pieces)

1260355 Ref. #544 Chain (S/N 0900013391 to S/N 0900015116) E 101 Use 0100019 A/R Compound, Locking (was p/n 0100062) 102 2 Block Options:

Use 0561409 #466 Chain (Prior to S/N 0900013391) (Was p/n 0561150)

0561308 #544 Chain (S/N 0900013391 to S/N 0900015116) 103 2 Block Options:

0561153 #466 Chain (Prior to S/N 0900013391)

0561336 #544 Chain (S/N 0900013391 to S/N 0900015116) 104 2 Chain Kit Options:

1260347 #466 Chain (Prior to S/N 0900013391) (Includes Qty 1 of

#101-103 & 110, Qty 71in/1.8m of #104 and Qty 2 of #106)

1260343 #544 Chain (S/N 0900013391 to S/N 0900015116) (Includes

Qty 1 of #101-103 & 110, Qty 71in/1.8m of #104, Qty 2 of

#106 and Qty 4 of #107) 105 3422338 2 Pin, Clevis 106 4 Pin Options:

3422346 #466 Chain (Prior to S/N 0900013391)

3422720 #544 Chain (S/N 0900013391 to S/N 0900015116) 107 3450202 8 Pin, Cotter 108 3450304 2 Pin, Cotter 109 3571101 1 Plate, Clevis 110 2 Stud Options:

4300111 #466 Chain (Prior to S/N 0900013391)

4300129 #544 Chain (S/N 0900013391 to S/N 0900015116) 111 4711500 2 Flatwasher 5/16in Thin

1260356 Ref. CHAIN/CLEVIS ASSEMBLY - #444 CHAIN E

201 Use 0100019 A/R Compound, Locking (was p/n 0100062) 202 0561149 2 Block 203 2 Block Options:

0561151 Prior to S/N 0900014971

0561408 S/N 0900014971 to S/N 0900015116 204 1260349 2 Chain Kit (Includes Qty 1 of #201-203, 206 & 210 and Qty 71in/

1.8m of #204) 205 3422338 2 Pin, Clevis 206 3422346 2 Pin, Groove 207 3422355 2 Pin, Groove 208 3450304 2 Pin, Cotter 209 3571103 1 Plate, Clevis 210 4300111 2 Stud 211 4711500 2 Flatwasher 5/16in Thin

1260357 Ref. CHAIN/CLEVIS ASSEMBLY - #444 CHAIN E

301 Use 0100019 A/R Compound, Locking (was p/n 0100062) 302 0561149 2 Block

3120776 12SP & 15SP 3-11

SECTION 3 MAST

FIGURE 3-2. MAST ASSEMBLY - 12SP WITH 5 SECTION MAST (PRIOR TO S/N 0900015116)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

303 2 Block Options:

0561151 Prior to S/N 0900014971 0561408 S/N 0900014971 to S/N 0900015116

304 1260349 2 Chain Kit (Includes Qty 1 of #301-303, 306 & 310 and Qty 71in/

1.8m of #304) 305 3422338 2 Pin, Clevis 306 3422346 2 Pin, Groove 307 3422355 2 Pin, Groove 308 3450304 2 Pin, Cotter 309 3571101 1 Plate, Clevis 310 4300111 2 Stud 311 4711500 2 Flatwasher 5/16in Thin

3-12 12SP & 15SP 3120776

SECTION 3 MAST

FIGURE 3-2. MAST ASSEMBLY - 12SP WITH 5 SECTION MAST (PRIOR TO S/N 0900015116)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3120776 12SP & 15SP 3-13

SECTION 3 MAST

133967986

868890

1 5

21 83

238325

304

204

207

202

302

307

102

107

106

110

101

303

306

206

203

210

201

310

301

103

106

107

14130

104

3728209

211

208

205

124872

68 82

SEE

DETAIL D

SEE

DETAIL D

SEE

DETAIL D

SEE

DETAIL A

SEE

DETAIL B

SEE

DETAIL C

SEE

DETAIL A

SEE

DETAIL A

CYLINDER

MOUNT

OPTIONS

26A

1874

75A

S/N 0900015116

TO S/N 0900019283

26B

75D

75C

75B

S/N 0900019283

TO S/N 0900029975

75E

26C

S/N 0900029975

TO PRESENT

DETAIL A

308

311

305

309

DETAIL B

DETAIL D

184373656646177072

24 83

DETAIL C

105

109633664111

108

FIGURE 3-3. MAST ASSEMBLY - 15SP

3-14 12SP & 15SP 3120776

SECTION 3 MAST

FIGURE 3-3. MAST ASSEMBLY - 15SP

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. MAST ASSEMBLY OPTIONS: 0801195 Ref. 15SP (Prior to S/N 0900018391) H 0801323 Ref. 15SP (S/N 0900018391 to Present G

1 0100011 A/R Compound, Locking 2 0362735 4 Bar, Sheave Pin Support 3 0362736 2 Bar, Sheave Pin Support 4 0561341 1 Block, Chain Anchor 5 33 Bolt 1/4in-20NC Options:

0641406 Bolt 1/4in-20NC x 3/4in 0641408 Bolt 1/4in-20NC x 1in

6 6 Bolt 1/4in-20NC Options:

0641407 Bolt 1/4in-20NC x 7/8in 0641408 Bolt 1/4in-20NC x 1in

7 0681410 8 Bolt 1/4in-20NC x 1-1/4in (Grade 8) 8 0641508 1 Bolt 5/16in-18NC x 1in (Prior to S/N 0900029975 Only)

9 0641812 4 Bolt 1/2in-13NC x 1-1/2in (Prior to S/N 0900029975 Only) 10 0741006 2 Bolt #10-24NC x 3/4in 11 0741606 4 Bolt 3/8in-16NC x 3/4in 12 0902047 1 Bracket, Sequence Cable 13 0902422 1 Bracket, Bottom Chain Attach 14 0902423 1 Bracket, Bottom Chain Attach 15 0902424 1 Bracket, Bottom Chain Attach 16 0902431 3 Bracket, Sequence Cable 17 0902445 3 Bracket, Sequence Cable 18 1060683 3 Cable, Sequence

19 to 20 Not Used

21 1271392 1 Channel, Mast #6 22 1271419 1 Channel, Mast #3 23 1271421 1 Channel, Mast #2 24 1271446 1 Channel, Mast Header 25 1 Channel, Mast #1 Options:

1271447 Prior to S/N 0900031592

1001109405 S/N 0900031592 to Present

26 1 Cylinder Assembly Options (See Section 5 for Breakdown)

26A 1683808 Prior to S/N 0900018391 26B 1684142 S/N 0900018391 to S/N 0900029975 26C 1001100057 S/N 0900029975 to Present

27 2880310 3 Key 28 3760383 1 Ring, Retaining 29 3311401 3 Nut 1/4in-20NC 30 3311601 8 Nut 3/8in-16NC 31 3311801 6 Nut 1/2in-13NC 32 3340845 14 Pad, Slide Guide 33 3340858 2 Pad, Slide Guide 34 Not Used 35 3422717 3 Pin 36 3422750 2 Pin 37 3422752 1 Pin

3120776 12SP & 15SP 3-15

SECTION 3 MAST

FIGURE 3-3. MAST ASSEMBLY - 15SP (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

38 3422757 2 Pin, Keeper 39 3570893 2 Plate (Prior to S/N 0900029975 Only)

40 to 41 Not Used

42 2 Sheave Assembly Options:

Use 3580286 Sheave - Prior to S/N 0900018391(was p/n 3580268)

3580286 Sheave - S/N 0900018391 to Present

1 Bearing Options: 0440225 Bearing - Prior to S/N 0900018391 0440246 Bearing - S/N 0900018391 to Present

43 3580269 3 Sheave, Sequence Cable 44 4 Chain, Sheave Assembly Options:

3580274 Sheave - Prior to S/N 0900017527 3580293 Sheave - S/N 0900017527 to Present

Bearing Options: 0440230 Bearing - Prior to S/N 0900017527 0440246 1 Bearing - S/N 0900017527 to Present

45 3820034 12 Rivet 46 3900187 3 Screw, Shoulder 47 3900192 8 Screw 3/8in-16NC x 1/2in 48 3900205 8 Screw #10-24NC x 5/8in 49 4060960 2 Shield, Mast Cover 50 4060961 1 Shield, Mast Cover 51 4070860 A/R Shim, Slide Pad 52 4070861 A/R Shim, Slide Pad 53 4070862 A/R Shim, Slide Pad 54 4070970 A/R Shim, Cylinder Mount (Prior to S/N 0900029975 Only) 55 4070971 A/R Shim, Cylinder Mount (Prior to S/N 0900029975 Only) 56 4070988 A/R Shim, Slide Pad 57 4070989 A/R Shim, Slide Pad 58 4070990 A/R Shim, Slide Pad 59 4160124 3 Spring 60 4567489 2 Tube, Spacer 61 4567492 1 Tube, Spacer 62 4567749 1 Tube, Spacer 63 4567750 1 Tube, Spacer 64 4567751 1 Tube, Spacer 65 4711400 A/R Flatwasher 1/4in Thin 66 4711500 3 Flatwasher 5/16in Thin 67 4711800 4 Flatwasher 1/2in Thin (Prior to S/N 0900029975 Only) 68 4712600 15 Flatwasher 1in Thin (Prior to S/N 0900017527 Only) 69 4740414 6 Washer, Cup 70 4750800 8 Flatwasher #8 Regular 71 Not Used 72 4761000 8 Lockwasher #10 73 4761400 3 Lockwasher 1/4in 74 4761500 1 Lockwasher 5/16in (Prior to S/N 0900029975 Only)

3-16 12SP & 15SP 3120776

SECTION 3 MAST

FIGURE 3-3. MAST ASSEMBLY - 15SP (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

75 A/R Mount, Cylinder Options: 75A 4845731 1 Mount S/N 0900015116 to S/N 0900018391 75A 4846381 1 Mount S/N 0900018391 to S/N 0900019415 75B 4846514 1 Mount S/N 0900019415 to S/N 0900029975 75C 3572847 1 Clamp, Cylinder (S/N 0900019415 to S/N 0900029975

Only)

75D 3900163 2 Screw Socket Head 3/8in-16NC x 2in (S/N 0900019415

to S/N 0900029975 Only)

75E 1001099754 4 Mount S/N 0900029975 to Present

76 Not Used

77 1 Chain/Clevis Assembly Options (See Items 101-111 for

Breakdown):

See Note Prior to S/N 0900013391 (#466 Chain)

(Note: Not Available as an Assembly)

1260355 S/N 0900013391 to Present (#544 Chain)

78 1260356 1 Chain/Clevis Assembly (#444) (See Items 201-211 for

Breakdown)

79 1260357 1 Chain/Clevis Assembly (#444) (See Items 301-311 for

Breakdown) 80 0641408 A/R Bolt 1/4in-20NC x 1in (S/N 0900014971 to Present Only) 81 4060987 1 Shield, Mast 82 4740007 15 Thrustwasher (S/N 0900016290 to Present) 83 3020041 A/R Lubricant, Krytox (S/N 0900019128 to Present) 84 Not Used 85 0641872 2 Bolt 1/2in-13NC x 9in (S/N 0900029975 to Present Only) 86 3760348 2 Ring, Retaining (S/N 0900029975 to Present Only) 87 Not Used 88 1001100013 1 Pin (S/N 0900029975 to Present Only) 89 Not Used 90 3020039 A/R Lubricant #51049 (S/N 0900029975 to Present Only)

— — — — — — — — —

1 Mast Kit Options (Includes Items 21 thru 25):

2901855 Prior to S/N 0900031592

1001109315 S/N 0900031592 to Present

Ref. CHAIN/CLEVIS ASSEMBLY OPTIONS

See Note Ref. #466 Chain (Prior to S/N 0900013391) (Note: No Assembly

Available - Purchase Individual Pieces)

1260355 Ref. #544 Chain (S/N 0900013391 to S/N 0900015116) E

101 Use 0100019 A/R Compound, Locking (was p/n 0100062) 102 2 Block Options:

Use 0561409 #466 Chain (Prior to S/N 0900013391) (Was p/n 0561150)

0561308 #544 Chain (S/N 0900013391 to S/N 0900015116)

103 2 Block Options:

0561153 #466 Chain (Prior to S/N 0900013391) 0561336 #544 Chain (S/N 0900013391 to S/N 0900015116)

3120776 12SP & 15SP 3-17

SECTION 3 MAST

FIGURE 3-3. MAST ASSEMBLY - 15SP (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

104 2 Chain Kit Options:

1260347 #466 Chain (Prior to S/N 0900013391) (Includes Qty 1 of

#101-103 & 110, Qty 71in/1.8m of #104 and Qty 2 of #106)

1260343 #544 Chain (S/N 0900013391 to S/N 0900015116) (Includes

Qty 1 of #101-103 & 110, Qty 71in/1.8m of #104, Qty 2 of

#106 and Qty 4 of #107) 105 3422338 2 Pin, Clevis 106 4 Pin Options:

3422346 #466 Chain (Prior to S/N 0900013391)

3422720 #544 Chain (S/N 0900013391 to S/N 0900015116) 107 3450202 8 Pin, Cotter 108 3450304 2 Pin, Cotter 109 3571101 1 Plate, Clevis 110 2 Stud Options:

4300111 #466 Chain (Prior to S/N 0900013391)

4300129 #544 Chain (S/N 0900013391 to S/N 0900015116) 111 4711500 2 Flatwasher 5/16in Thin

1260356 Ref. CHAIN/CLEVIS ASSEMBLY - #444 CHAIN E

201 Use 0100019 A/R Compound, Locking (was p/n 0100062) 202 0561149 2 Block 203 2 Block Options:

0561151 Prior to S/N 0900014971

0561408 S/N 0900014971 to S/N 0900015116 204 1260349 2 Chain Kit (Includes Qty 1 of #201-203, 206 & 210 and Qty 71in/

1260357 Ref. CHAIN/CLEVIS ASSEMBLY - #444 CHAIN E

301 Use 0100019 A/R Compound, Locking (was p/n 0100062) 302 0561149 2 Block 303 2 Block Options:

0561151 Prior to S/N 0900014971 0561408 S/N 0900014971 to S/N 0900015116

304 1260349 2 Chain Kit (Includes Qty 1 of #301-303, 306 & 310 and Qty 71in/

1.8m of #304) 305 3422338 2 Pin, Clevis 306 3422346 2 Pin, Groove 307 3422355 2 Pin, Groove 308 3450304 2 Pin, Cotter 309 3571101 1 Plate, Clevis 310 4300111 2 Stud

3-18 12SP & 15SP 3120776

SECTION 3 MAST

FIGURE 3-3. MAST ASSEMBLY - 15SP (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

311 4711500 2 Flatwasher 5/16in Thin

3120776 12SP & 15SP 3-19

SECTION 3 MAST

101

127

124

123

117

FIGURE 3-4. MAST MOUNTED COMPONENTS

3-20 12SP & 15SP 3120776

SECTION 3 MAST

FIGURE 3-4. MAST MOUNTED COMPONENTS

ITEM # PART NUMBER QTY. DESCRIPTION REV.

0258448 Ref. OPTIONAL CRANE HOOK INSTALLATION C

1 0641612 4 Bolt 3/8in-16NC x 1-1/2in 2 3311605 4 Locknut 3/8in-16NC 3 3570976 1 Plate, Crane Hook 4 4711600 8 Flatwasher 3/8in Thin 5 1703455 1 Decal - Crane Hook

Ref. SAFETY ATTACH INSTALLATIONS (MACHINES WITH

EXTENDABLE PLATFORMS)

0273967 Ref. 12SP 0273953 Ref. 15SP

101 0681812 2 Bolt 1/2in-13 NC x 1-1/2in (Grade 8)

102 to 116 Not Used

117 1704277 1 Decal - Lanyard Attach

118 to 122 Not Used

123 3271805 2 Locknut 1/2in-13NC (Grade 8) 124 3539814 1 Plate, Backing

125 to 126 Not Used

127 4845345 1 Safety Attach Weldment

3120776 12SP & 15SP 3-21

SECTION 3 MAST

FIGURE 3-4. MAST MOUNTED COMPONENTS (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3-22 12SP & 15SP 3120776

SECTION 4

PLATFORM

3120776 12SP & 15SP 4-1

SECTION 4 PLATFORM

119

117

206

108

107 114

107

101 103

202

122

123

124

118

201

112

104

102

115

121

120

116

105

113

110

109

207

FIGURE 4-1. STEEL BASE PLATFORM INSTALLATION (PRIOR TO S/N 0900018610)

4-2 12SP & 15SP 3120776

SECTION 4 PLATFORM

FIGURE 4-1. STEEL BASE PLATFORM INSTALLATION (PRIOR TO S/N 0900018610)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. PLATFORM INSTALLATIONS 0259376 Ref. Folding Siderails A 0270439 Ref. Fixed Siderails A

1 1 Platform Assembly Options:

0259350 Folding Siderails (Prior to S/N 0900018610) 0270438 Fixed Siderails (Prior to S/N 0900018610)

2 0641616 2 Bolt 3/8in-16NC x 2in 3 0641620 4 Bolt 3/8in-16NC x 2-1/2in 4 3311605 6 Locknut 3/8in-16NC 5 4711600 12 Flatwasher 3/8in Thin

Ref. PLATFORM ASSEMBLY 0259350 Ref. Folding Siderails (Prior to S/N 0900018610) G 0270438 Ref. Fixed Siderails (Prior to S/N 0900018610) C

101 0100011 A/R Compound, Locking 102 0721008 4 Screw 103 0940049 2 Stopper, Hood 104 2940074 1 Latch 105 3311001 4 Nut #10-24NC 106 Not Used 107 3311501 4 Nut 5/16in-18NC 108 A/R Hardware Options:

3422744 5 Pin, Plunger (Folding Siderails) 0630545 2 Bolt 5/8in-18NC (Fixed Siderails)

109 3571552 1 Plate, Platform Pan 110 3820032 12 Rivet 111 Not Used 112 4280296 8in/51cm Strip 113 4420039 10ft/3m Tape, Non Skid 114 4751500 4 Flatwasher 5/16in Regular 115 4751000 4 Flatwasher #10 Regular 116 4761000 4 Lockwasher #10 117 1 Platform Options:

4846030 Prior to S/N 0900015643 4846323 S/N 0900015643 to S/N 0900018610

118 1 Gate & Left Side Handrail Assembly Options

(See Items 201-207 for Breakdown) 4846034 Prior to S/N 0900015643 4846324 S/N 0900015643 to S/N 0900018610

119 1 Right Side Handrail Options:

4846035 Prior to S/N 0900015643 4846325 S/N 0900015643 to S/N 0900018610

120 2080040 4 Fastener, Huck (S/N 0900013574 to S/N 0900018610 Only) 121 3520176 1 Plug (S/N 0900014145 to S/N 0900018610 Only) 122 0962337 2 Bushing (S/N 0900015489 to S/N 0900018610 Only) 123 3422866 2 Pin, Hinge (S/N 0900015489 to S/N 0900018610 Only) 124 3760448 2 Ring, Snap (S/N 0900015489 to S/N 0900018610 Only)

3120776 12SP & 15SP 4-3

SECTION 4 PLATFORM

FIGURE 4-1. STEEL BASE PLATFORM INSTALLATION (PRIOR TO S/N 0900018610)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. GATE & LEFT SIDE HANDRAIL ASSEMBLY 4846034 Ref. Prior to S/N 0900015643 B 4846324 Ref. S/N 0900015643 to S/N 0900018610 A

201 1780303 1 Gate 202 2 Hinge Options:

2600189 Prior to S/N 0900015643 2600268 S/N 0900015643 to S/N 0900018610

203 to 205 Not Used

206 1 Left Side Handrail Options:

4846032 Prior to S/N 0900015643 4846326 S/N 0900015643 to S/N 0900018610

207 1 Plate, Kick

3571650 Prior to S/N 0900015643 3572584 S/N 0900015643 to S/N 0900018610

4-4 12SP & 15SP 3120776

SECTION 4 PLATFORM

FIGURE 4-1. STEEL BASE PLATFORM INSTALLATION (PRIOR TO S/N 0900018610)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3120776 12SP & 15SP 4-5

SECTION 4 PLATFORM

130

102

132

301

131

115

303

117

125

128

126

127

129

108

110

104

118

123

122

124

202

113

109

207

206

201

108

119

112

120

101

103

107

114

105

302

116

303

121

201

3 4 5

2 4 5

101

FIGURE 4-2. STEEL BASE PLATFORM INSTALLATION (S/N 0900018610 TO PRESENT)

4-6 12SP & 15SP 3120776

SECTION 4 PLATFORM

FIGURE 4-2. STEEL BASE PLATFORM INSTALLATION (S/N 0900018610 TO PRESENT)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. PLATFORM INSTALLATIONS 0259376 Ref. Folding Siderails (S/N 0900018610 to Present) B 0270439 Ref. Fixed Siderails (S/N 0900018610 to Present) B

1 1 Platform Assembly Options (See Items 101-132):

0272264 Folding Siderails 0272265 Fixed Siderails

2 0641616 2 Bolt 3/8in-16NC x 2in 3 0641620 4 Bolt 3/8in-16NC x 2-1/2in 4 3311605 6 Locknut 3/8in-16NC 5 4711600 12 Flatwasher 3/8in Thin

Ref. PLATFORM ASSEMBLY 0272264 Ref. Folding Siderails (S/N 0900018610 to Present) G 0272265 Ref. Fixed Siderails (S/N 0900018610 to Present) I

101 0100011 A/R Compound, Locking 102 Use 0630572 4 Screw (was p/n 0721008) 103 0940049 2 Stopper, Hood 104 2940074 1 Latch 105 3311001 5 Nut #10-24NC 106 Not Used 107 3311501 2 Nut 5/16in-18NC 108 A/R Hardware Options:

3422744 5 Pin, Plunger (Folding Siderails) 0630545 2 Bolt 5/8in-18NC (Fixed Siderails)

109 3571552 1 Plate, Platform Pan 110 3820032 12 Rivet 111 Not Used 112 4280296 A/R Strip Options:

21in/53cm

3.7ft/1.13m

2ft/0.6m

113 A/R Tape, Non Skid Options:

4420039 4420039

1001099638 5 S/N 0900027814 to Present

114 4751500 4 Flatwasher 5/16in Regular (S/N 0900018610 to

115 4751000 5 Flatwasher #10 Regular 116 4761000 5 Lockwasher #10 117 4846521 1 Platform 118 4846324 1 Gate & Left Side Handrail Assembly (See Items 201-207 for

119 4846325 1 Right Side Handrail 120 2080040 4 Fastener, Huck 121 3520176 1 Plug 122 0962337 2 Bushing 123 3422866 2 Pin, Hinge

8.5ft/2.6m

9.3ft/2.9m

Folding & Fixed Rails (S/N 0900018610 to S/N 0900025179) Folding Rails (S/N 0900025179 to Present) Fixed Rails (S/N 0900025179 to Present)

S/N 0900018610 to S/N 0900025179 S/N 0900025179 to S/N 0900027814

S/N 0900022851 Only)

Breakdown)

3120776 12SP & 15SP 4-7

SECTION 4 PLATFORM

FIGURE 4-2. STEEL BASE PLATFORM INSTALLATION (S/N 0900018610 TO PRESENT)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

124 3760448 2 Ring, Snap 125 3520072 2 Plug 126 4711800 2 Flatwasher 1/2in Thin 127 4711600 1 Flatwasher 3/8in Thin 128 3900270 1 Bolt, Shoulder 1/2in-13NC x 1-1/2in 129 4846522 1 Gate Weldment 130 0100019 A/R Compound, Locking 131 3080005 1 Magnet, Gate (S/N 0900019218 to Present Only) 132 0721004 1 Screw #10-24NC x 1/2in

4846324 Ref. GATE & LEFT SIDE HANDRAIL ASSEMBLY B

201 1780303 1 Gate 202 2600268 2 Hinge

203 to 205 Not Used

206 4846326 1 Left Side Handrail 207 3572584 1 Plate, Kick

0272524 Ref. ENTRY GATE LOCK INSTALLATION B

301 0641418 1 Bolt 1/4in-20NC x 2-1/4in 302 3311405 1 Locknut 1/4in-20NC 303 4751400 2 Flatwasher 1/4in Regular

4-8 12SP & 15SP 3120776

SECTION 4 PLATFORM

FIGURE 4-2. STEEL BASE PLATFORM INSTALLATION (S/N 0900018610 TO PRESENT)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3120776 12SP & 15SP 4-9

SECTION 4 PLATFORM

118

119

109

119

113

142

124

103

103A

114

117

115

111

112

114

130

120

110

129

131

108

116

102

102A

120 122 123

128

145

127

128

106

104

111

112

121

144

105

107

147

139

138

120 122 136 137

127

135

132 133 134

101

2 5 8

3 7

FIGURE 4-3. STEEL BASE PLATFORM INSTALLATION WITH EXTENSION

4-10 12SP & 15SP 3120776

SECTION 4 PLATFORM

FIGURE 4-3. STEEL BASE PLATFORM INSTALLATION WITH EXTENSION

ITEM # PART NUMBER QTY. DESCRIPTION REV.

0259078 Ref. PLATFORM INSTALLATION 26in X 50in (66cm x 127cm) B

1 0258586 1 Assembly, Extendable Platform

(See Item 101 - 147 for Breakdown) 2 0641408 8 Bolt 1/4in-20NC x 1in 3 0860520 1 Box, Manual Storage 4 1060380 4 Cable, Lanyard 5 3311405 8 Locknut, 1/4in-20NC 6 3422657 4 Pin, Quick Release 7 3820024 4 Rivet 8 4711400 16 Flatwasher 1/4in Thin 9 4845821 1 Mounting Bracket Weldment

10 4846021 1 Mounting Bracket Weldment

0258586 Ref. PLATFORM ASSEMBLIES K

101 4845810 1 Platform Rail Weldment 102 4845811 1 Platform Extension Weldment

102A 0902877 1 Mount, Gas Spring (Welded on Part) (was p/n 0902395)

103 4845812 1 Gullwing Gate Weldment

103A 0902877 1 Mount, Gas Spring (Welded on Part) (was p/n 0902395)

104 2020005 1 Glides, Extension 105 3570362 1 Plate, Platform Pan (Stationary) 106 3570274 1 Plate, Platform Pan (Extension) 107 3340829 2 Pad, Slide 108 4845614 2 Handle 109 2600225 4 Hinge, Gate 110 3900200 2 Bolt, Shoulder 5/16in-18NC x 1-1/4in 111 3311005 68 Locknut #10-24NC 112 4751000 72 Flatwasher #10 Regular 113 3311505 2 Locknut 5/16in-18NC 114 3520072 4 Cap, Plug 115 2940074 1 Latch 116 Use 2560088 2 Grip, Handle (was p/n 2560154) 117 0721006 4 Bolt #10-24NC x 3/4in 118 3900032 2 Bolt, Shoulder 119 4711600 2 Flatwasher 3/8in Thin 120 3311405 22 Locknut 1/4in-20NC 121 3900252 64 Screw, Button Head #10-24 122 4711400 40 Flatwasher 1/4in Thin 123 0641414 16 Bolt 1/4in-20NC x 1-3/4in 124 3900258 8 Screw, Button Head 1/4in-20NC x 3/4in 125 0100011 A/R Compound, Locking (Not Shown) 126 Not Used 127 A/R Tape, Non-Skid

4420039 Prior to S/N 0900028814

1001099638 S/N 0900028814 to Present

3120776 12SP & 15SP 4-11

SECTION 4 PLATFORM

FIGURE 4-3. STEEL BASE PLATFORM INSTALLATION WITH EXTENSION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

128 3 Decal - JLG Options:

Use 1703681 Prior to S/N 0900015288 (was p/n 1701612)

1703681 S/N 0900015288 to Present 129 4160165 1 Spring, Gas Shock 130 4711500 4 Flatwasher 5/16in Thin 131 3520030 2 Plug, Hole 132 0720805 4 Screw #8-32NC x 5/8in 133 4750800 8 Flatwasher #8 Regular 134 3310805 4 Locknut #8-32NC 135 1380132 4 Clip, Gripper 136 0641416 4 Bolt 1/4in-20NC x 1-3/4in 137 3570653 2 Plate, Shim 138 3570654 2 Plate, Backing 139 4845657 2 Stop, Weldment

140 to 141 Not Used

142 3300356 2 Acorn, Nut 5/16in-18NC (Prior to S/N 0900030121) 143 Not Used 144 4280296 145 4060803 A/R Shield, Flex Trim 146 Not Used 147 4 Screw, Button Head Options:

3900258 1/4in-20NC x 3/4in (Prior to S/N 0900022522)

3900251 1/4in-20NC x 3/8in (S/N 0900022522 to Present)

10in/25cm

Strip, Wear

4-12 12SP & 15SP 3120776

SECTION 4 PLATFORM

FIGURE 4-3. STEEL BASE PLATFORM INSTALLATION WITH EXTENSION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3120776 12SP & 15SP 4-13

SECTION 4 PLATFORM

FIGURE 4-4. MOLDED BASE PLATFORM INSTALLATION

4-14 12SP & 15SP 3120776

SECTION 4 PLATFORM

FIGURE 4-4. MOLDED BASE PLATFORM INSTALLATION

ITEM # PART NUMBER QTY. DESCRIPTION REV.

0258477 Ref. STEP-IN MOLDED PLATFORM INSTALLATION A

1 0258672 1 Platform Assembly (See Items 101 - 134 for Breakdown) 2 0641408 8 Bolt 1/4in-20NC x 1in 3 0860520 1 Box, Manual Storage 4 1060380 4 Cable, Lanyard 5 3311405 8 Nut 1/4in-20NC 6 3422657 4 Pin, Ball Detent 7 3820024 4 Rivet 8 4711400 16 Flatwasher 1/4in Thin 9 4845821 2 Platform Mount Weldment

0258672 Ref. STEP-IN MOLDED PLATFORM ASSEMBLY 3/B

101 4845822 1 Rail 102 3510676 1 Basket 103 4060882 1 Cover 104 4845831 1 Bottom Mount Weldment 105 0641416 10 Bolt 1/4in-20NC x 2in 106 4751400 22 Flatwasher 1/4in Regular 107 3520072 4 Cap 108 3311405 12 Locknut 1/4in-20NC 109 4160125 1 Spring, Gas 110 0362347 1 Link, Gate 111 3640924 1 Rail, Gate (Top) 112 3640990 1 Rail, Gate (Bottom) 113 4711500 1 Flatwasher 5/16in Thin 114 3311505 1 Locknut 5/16in-18NC 115 3340746 1 Pad, Gate Rest 116 3911032 4 Screw #10-24NC x 2in 117 4751000 8 Flatwasher #10 Regular 118 4060804 2 Flex-Trim 119 3311001 4 Nut #10-24NC 120 4070890 2 Shim, Gate Stop 121 3340754 1 Pad, Gate Latch 122 3900177 6 Screw, Plastite 123 3900202 2 Bolt, Shoulder 1/4in x 1/4in 124 4740429 4 Washer, Nylon 125 3311005 2 Locknut #10-24NC 126 3900203 2 Bolt, Shoulder 5/16in x 1-1/2in 127 4740428 4 Washer, Nylon 128 3300151 2 Nut, Acorn 1/4in-20NC 129 0100011 A/R Compound, Locking 130 2940082 1 Latch, Gate 131 3520028 5 Plug 1/2in 132 Not Used 133 3820024 2 Rivet 134 4070894 1 Shim, Gate Latch

3120776 12SP & 15SP 4-15

SECTION 4 PLATFORM

114

42142

107

106

122

118

105

101

111

118

104 112

115

116

123

113

103

117

107

108

102

101

121

107

110

116

109

108

102

101

120

119

120

212

204

106

107

104 112

S/N 0900027266

TO PRESENT

GATE

DETAIL

PRIOR TO

S/N 0900027266

125

122

FIGURE 4-5. SIDE ENTRY PLATFORM WITH FOLDING TRAY INSTALLATION

4-16 12SP & 15SP 3120776

SECTION 4 PLATFORM

FIGURE 4-5. SIDE ENTRY PLATFORM WITH FOLDING TRAY INSTALLATION

ITEM # PART NUMBER QTY. DESCRIPTION REV.

0275422 Ref. PLATFORM INSTALLATION A

1 0641622 6 Bolt 3/8in-16NC x 2-3/4in 2 3311605 6 Locknut 3/8in-16NC 3 3510899 1 Platform Assembly (See Items 101 - 125 for Breakdown) 4 4711600 12 Flatwasher 3/8in Thin

3510899 Ref. SIDE ENTRY PLATFORM ASSEMBLY D

101 0100011 A/R Compound, Locking 102 0641416 8 Bolt 1/4in-20NC x 2in 103 0641508 2 Bolt 5/16in-18NC x 1in 104 0940083 1 Bumper 105 0961892 2 Bushing, Flanged 106 1 Tray Options:

1580020 Prior to S/N 0900027266

1580051 S/N 0900027266 to Present 107 2080040 25 Fastener, Huck 108 2080043 8 Rivnut 1/4in-20NC x 5/8in 109 2410024 2 Gate 110 2600294 4 Hinge, Self Closing 111 2700098 1 Hook, Load 112 3311401 1 Nut 1/4in-20NC 113 3340977 1 Pad, Gate 114 3510897 1 Weldment, Platform 115 3520028 2 Plug 1/2in 116 3520072 8 Cap 117 3641542 1 Weldment, Tray Support 118 3900190 3 Bolt, Shoulder 119 4071095 A/R Shim 120 Use 4220309 2 Stop, Gate (was p/n 4220233) 121 Use 4220309 2 Stop, Gate (was p/n 4220233) 122 4711600 3 Flatwasher 3/8in Thin 123 4751500 2 Flatwasher 5/16in Regular 124 Not Used 125 1705624 1 Decal - Lanyard Attach (30in Max)

0275424 Ref. FLOOR BRAKE & GATE ALARM D

201 to 203 Not Used

204 0751003 4 Screw, Pan Head

205 to 211 Not Used

212 4360573 2 Switch, Proximity

213 to 214 Not Used

215 4923528 1 Harness, Brake Alarm (Not Shown)

4460267 2 Pin, Male

4460320 1 Plug, Male - 2 Position 216 2820035 3ft/0.9m Loom, Expandable (Not Shown)

3120776 12SP & 15SP 4-17

SECTION 4 PLATFORM

FIGURE 4-5. SIDE ENTRY PLATFORM WITH FOLDING TRAY INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

4-18 12SP & 15SP 3120776

SECTION 5

CYLINDER

3120776 12SP & 15SP 5-1

SECTION 5 CYLINDER

FIGURE 5-1. LIFT CYLINDER ASSEMBLY (PRIOR TO S/N 0900018391)

5-2 12SP & 15SP 3120776

SECTION 5 CYLINDER

FIGURE 5-1. LIFT CYLINDER ASSEMBLY (PRIOR TO S/N 0900018391)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. LIFT CYLINDER ASSEMBLY 1683981 Ref. 12SP with 5 Section Mast A 1683808 Ref. 12SP with 4 Section Mast A 1683808 Ref. 15SP A

1 Use 7019833 1 O-Ring 2 Use 7019833 1 Wiper 3 Use 7019833 1 Seal 4 Use 7019833 1 O-Ring 5 Use 7019833 1 Seal 6 Use 7019833 1 Ring, Wear 7Not Used 8 7003246 1 Locknut

9Not Used 10 7019839 1 Barrel 11 7019838 1 Rod 12 7019835 1 Piston 13 7019834 1 Head 14 1 Spacer Options:

7019872 1683808 Cylinder

See Note 1683981 Cylinder (Note: Not Available for Purchase)

15 to 50 Not Used

— — — — — — — — — —

51 7019833 1 Seal Kit (Includes Items 1-6)

3120776 12SP & 15SP 5-3

SECTION 5 CYLINDER

FIGURE 5-2. LIFT CYLINDER ASSEMBLY (S/N 0900018391 TO S/N 0900029975)

5-4 12SP & 15SP 3120776

SECTION 5 CYLINDER

FIGURE 5-2. LIFT CYLINDER ASSEMBLY (S/N 0900018391 TO S/N 0900029975)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

1684142 Ref. LIFT CYLINDER ASSEMBLY I

1 Use 1684142 1 Barrel

2 7023391 1 Nut

3 7023392 1 Piston

4Not Used1

5 7023393 1 Rod

6 7023394 1 Head

7 Use 7023395 1 Seal, Rod

8 Use 7023395 1 Rod Wiper

9 Use 7023395 1 O-Ring 10 Use 7023395 1 O-Ring 11 Use 7023395 1 Ring, Wear 12 Use 7023395 1 Seal, Piston

13 to 14 Not Used

15 1 Poppet, Solenoid Valve Options:

7023396 10 Volt

7024354 20 Volt 16 7023397 1 Spring (Not Shown) 17 7023398 1 Control Valve (Not Shown)

18 to 22 Not Used

23 7023399 1 Knob - Red 24 Not Required 0 Spacer

— — — — — — — — — —

50 7023395 1 Seal Kit (Includes Items 7-12)

3120776 12SP & 15SP 5-5

SECTION 5 CYLINDER

311

417161

FIGURE 5-3. LIFT CYLINDER ASSEMBLY (S/N 0900029975 TO PRESENT)

5-6 12SP & 15SP 3120776

SECTION 5 CYLINDER

FIGURE 5-3. LIFT CYLINDER ASSEMBLY (S/N 0900029975 TO PRESENT)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

1001100057 Ref. LIFT CYLINDER ASSEMBLY B

1 70002092 1 Barrel 2 7023391 1 Nut 3 7023392 1 Piston 4 70002093 1 Rod 5 70002094 1 Head 6 Use 7023395 1 Seal, Rod 7 Use 7023395 1 Rod Wiper 8 Use 7023395 1 O-Ring

9 Use 7023395 1 O-Ring 10 Use 7023395 1 Seal 11 Use 7023395 1 Seal, Piston 12 Not Used 13 7023399 1 Knob - Red 14 7023396 1 Poppet, Solenoid Valve

7012998 1 Seal Kit - Valve

7023993 1 Coil 15 See Note 1 Plug (Note: Not Available - Purchase Locally) 16 70002095 1 Flow Control Valve 17 See Note 1 Plug (Note: Not Available - Purchase Locally) 18 70002096 1 Ring, Wear 19 70002432 1 Spacer, Bushing

20 to 49 Not Used

— — — — — — — — — —

50 7023395 1 Seal Kit (Includes Items 6-11)

3120776 12SP & 15SP 5-7

SECTION 5 CYLINDER

FIGURE 5-3. LIFT CYLINDER ASSEMBLY (S/N 0900029975 TO PRESENT) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

5-8 12SP & 15SP 3120776

JLG 15SP Parts Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION

FIGURE 2-1. DC POWER PACK INSTALLATION (PRIOR TO S/N 0900027449)

FIGURE 2-2. DC POWER PACK INSTALLATION (S/N 0900027449 TO PRESENT)

FIGURE 2-3. DC MOTOR/PUMP ASSEMBLY (FENNER) (PRIOR TO S/N 0900027449)

FIGURE 2-4. DC MOTOR/PUMP ASSEMBLY (MONARCH) (S/N 0900027449 TO PRESENT)

FIGURE 2-5. BATTERY & CHARGER INSTALLATION (PRIOR TO S/N 0900031592)

FIGURE 2-6. BATTERY & CHARGER INSTALLATION (S/N 0900031592 TO PRESENT)

FIGURE 2-7. BATTERY CHARGER ASSEMBLY

FIGURE 3-2. MAST ASSEMBLY - 12SP WITH 5 SECTION MAST (PRIOR TO S/N 0900015116)

FIGURE 3-3. MAST ASSEMBLY - 15SP

FIGURE 3-4. MAST MOUNTED COMPONENTS

FIGURE 4-1. STEEL BASE PLATFORM INSTALLATION (PRIOR TO S/N 0900018610)

FIGURE 4-2. STEEL BASE PLATFORM INSTALLATION (S/N 0900018610 TO PRESENT)

FIGURE 4-3. STEEL BASE PLATFORM INSTALLATION WITH EXTENSION

FIGURE 4-4. MOLDED BASE PLATFORM INSTALLATION

FIGURE 4-5. SIDE ENTRY PLATFORM WITH FOLDING TRAY INSTALLATION

FIGURE 5-1. LIFT CYLINDER ASSEMBLY (PRIOR TO S/N 0900018391)

FIGURE 5-2. LIFT CYLINDER ASSEMBLY (S/N 0900018391 TO S/N 0900029975)

FIGURE 5-3. LIFT CYLINDER ASSEMBLY (S/N 0900029975 TO PRESENT)