Flowserve RA, RA-C, RO, RO-TT, MRA Installation Instructions Manual

Installation
Instructions
Single Outside Pusher Type Seals
Experience In Motion
RA, RA-C, RO, RO-TT,
MRA, and Others
flowserve.com
1.1 Follow plant safety regulations prior to equipment disassembly:
1.1.1 Wear designated personal safety equipment
1.1.2 Isolate equipment and relieve any pressure in the system
1.1.3 Lock out equipment driver and valves
1.1.4 Consult plant Safety Data Sheet (SDS) files for hazardous material regulations
1.2 Disassemble equipment in accordance with the equipment manufacturer’s instructions to allow access to seal installation area.
1.3 Remove existing sealing arrangement (mechanical seal or otherwise). Clean seal chamber and shaft thoroughly.
1.4 Inspect surfaces under gaskets to ensure they are free from pits or scratches. Break all sharp corners on shaft steps, threads, reliefs, shoulders, key ways, etc. over which gasket(s) must pass and/or seal against.
1.5 Check shaft or sleeve OD, seal chamber bore, seal chamber depth, gland pilot, stud diameter, stud bolt pattern and distance to first obstruction to ensure they are dimensionally the same as shown in the seal assembly drawing.
1.6 Check seal assembly drawings for any modifications (reworks) to be made to the equipment for mechanical seal installation and act accordingly.
1.7 The equipment must be earthed to prevent sparks due to static electricity discharge.
2
Shaft runout should be checked against the equipment manufacturer‘s specifications. Generally, should not exceed 0.05 mm (0.002 inch) TIR (Total Indicator Reading) at any point along the shaft for ball or roller type bearings. For sleeve type bearings, refer to manufacturer instructions. If the equipment is not completely dismantled, verify runout near seal location.
The above values apply to shaft speeds in the range from 1000 to 3600 RPM. For values above and below, consult your Flowserve representative. See Figure 1.
Shaft endplay should not exceed 0.25 mm (0.010 inch) TIR, regardless of thrust bearing type. See Figure 2.
Radial bearing play at seal chamber face should be checked against the equipment manufacturer’s specifications. Generally
0.05 - 0.10 mm (0.002 - 0.004 inch) will be applicable for ball o
r roller type bearings. For sleeve or journal type bearings, values will generally be in the order of 0.10 - 0.15 mm (0.004 - 0.006 inch). If equipment is found outside the general range, contact the equipment manufacturer and your Flowserve representative to verify the equipment’s suitability for the seal.
Seal chamber squareness to the shaft centerline should be within 0.0005 mm/mm (0.0005 inch/inch) of seal chamber bore TIR.
Note: make sure that shaft endplay does not affect the reading. Verify the smoothness of the seal chamber face for a good gasket joint. See Figure 3.
Concentricity of the shaft to the seal chamber bore or gland pilot register should be within 0.025 mm per 25 mm shaft diameter (0.001 inch per 1 inch shaft diameter) to a maximum of 0.125 mm (0.005 inch) TIR. See Figure 4.
Figure 4
Figure 3
Figure 1
Figure 2
To first obstruction
Shaft or sleeve OD +0.000 mm (+0.000 inch)
-0.050 mm (-0.002 inch)
+0.000 mm (+0.000 inch) API 610/682
-0.025 mm (-0.001 inch) DIN/ISO
ASME
Seal housing face to have surface finish of 1.6 μm (63 μinch) R
a
finish or better.
Gland pilot can be at either of these register locations.
Seal housing bore to have 3.2 μm (125 μinch) R
a
finish or better.
Sleeve or shaft finish to be
0.8 μm (32 μinch) R
a
or better.
Surface finish requirements
Figure 5
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