7.3 Special cleaning instructions ................................. 54
- CONTROL PANEL FIGURES .......................................... 295
- APPLIANCE IDENTIFICATION
5938 034 00
Identification dataplate
Made in E E C.
PNC 9PDX 260462 05
IP25
260462
31
GB
I. MAIN FEATURES
1. DESCRIPTION OF APPLIANCE
This booklet describes a number of appliance models.
For more detailed information about the model in your possession,
refer to "Technical Data" table 1.
The appliance has the following features:
• Digital temperature indicator.
• Thermostatic probe for measuring the core temperature of products (core temperature probe).
• Continuous monitoring of cooking parameters throughout the
entire cooking cycle.
• Periodic draining and automatic washing of the boiler to prevent
the build-up of lime-scale (only available on certain models).
• Boiler lime-scale level indicator (see corresponding paragraph)(only
available on certain models).
• Oven chamber automatic fast steam drain device for gratins.
• Air-break anti-backup drain device to prevent backflows from the
drainage system from entering the oven (only available on certain
models).
• Oven chamber lighting.
• Double-action door opening safety mechanism designed to
protect the user from scalding steam (only available on certain
models).
• Double-glazed oven door for reduced heat dispersion into the
kitchen and low temperatures on the exterior of the oven.
• Daily oven chamber cleaning cycle (CLEANING SYSTEM) (only
available on certain models).
• Self-diagnostics system indicating oven faults using error codes
(see "Information and error codes ").
For UK and COMMONWEALTH only:
This appliance is designated as a forced draught burner, therefore the appliance is classed as COMCAT5 and only installers
who held the relevant gas qualification are allowed to install/commission and service this product.
WARNING:
Failure to use a qualified/authorised installer WILL INVALIDATE THE WARRANTY conditions and may render the appliance
inoperative.
If any doubt please consult the manufacturer for further advice.
Under no circumstances must this product be used unless installed and /or commissioned by a qualified engineer.
Noise emission data: Noise emissions generated by the appli-
ances described in this booklet do not exceed 70 dB (A).
Your appliance model is indicated in the box marked PNC on
*
the Identification dataplate affixed to the bottom left hand side of the
oven.
Gas consumption was calculated in the following conditions:
**
- Temperature 15°C;
- Atmospheric pressure 1013.25 mbar;
- Net calorific value :
G30 (Hi=45.65 MJoule/kg)
G31 LPG (Hi=46.34 MJoule/kg)
G20 natural gas (Hi=34.02 MJoule/m3)
G25 natural gas (Hi=29.25 MJoule/m3)
LPG (Japan) (Hi=46.34 MJoule/kg)
13A natural gas (Japan) (Hi=34.02 MJoule/m3)
• Before installing or using the appliance read this instruction
booklet carefully because it contains important information
concerning safety, operation and maintenance.
• Keep this instruction booklet in a safe place for future
consultation by other users or purchasers in the event that the
appliance is resold.
Important: Installation and maintenance of the appliance
and its conversion to a different gas supply must only be
performed by a qualified installer authorised by the
manufacturer.
• This appliance is intended for collective use and is expressly
designed for cooking food. Any other use is deemed improper.
The appliance must only be used by trained staff.
• This appliance is not intended for use by people (including
children) with limited physical, sensory or mental abilities or
without experience and knowledge of it, unless they are supervised
or instructed in its use by a person responsible for their safety.
• Switch off the appliance if it breaks down or malfunctions.
• Only contact the technical service centre authorised by the
manufacturer for repairs and only use original spare parts.
Failure to comply with the above requirement may jeopardise
the safety of the appliance and invalidate the guarantee.
• Do not wash the appliance with water jets.
• Do not use products containing chlorine (bleach, hydrochloric
acid etc.) even diluted, to clean steel surfaces.
• Do not use corrosive substances (e.g. muriatic acid) to clean the
floor under the appliance.
• For more information, refer to the section on "Care and
maintenance".
4. SAFEGUARDING THE ENVIRONMENT
4.1 PACKAGING
• All the packaging materials used are environmentally friendly.
They may be stored at no risk or burnt at an authorised incineration
plant. Plastic materials suitable for recycling are marked with the
following symbols:
expanded polystyrene: protective surround elements
PS
4.2 USE
• The appliance has been designed and perfected under laboratory
testing conditions to offer exceptional levels of performance.
However, to minimise energy consumption (electricity, gas and
water), do not leave the appliance in operation for long periods
without food in the oven chamber and avoid conditions that
reduce efficiency (e.g. door open). We also recommend
preheating the appliance immediately prior to use.
4.3 CLEANING
• To minimise the emission of pollutants into the environment,
clean the appliance (externally and, where necessary, internally)
with products that are at least 90% biodegradable.
4.4 DISPOSAL
• The appliance must be disposed of properly at the end of its
service life.
• The appliance is made from more than 90% recyclable materials
(stainless steel, iron, aluminium, galvanised sheet steel, etc.).
These materials may therefore be scrapped in accordance with
local waste disposal regulations at a conventional recycling
plant.
• Make the appliance unusable by cutting off the power cord. Also
remove any compartment or interior closure device fitted on the
appliance to prevent persons from becoming trapped inside.
The symbol L on the product indicates that this product
should not be treated as domestic waste, but must be correctly
disposed of in order to prevent possible negative consequences
for the environment and the human health.
Regarding the recycling of this product, please contact the sales
agent or dealer of your product, your after-sales service or the
appropriate waste disposal service.
34
5938 034 00
II. INSTRUCTIONS FOR INSTALLATION
GB
Important: The oven outer panels must be removed to
perform the operations described in this chapter. Since the
appliance must be switched on to make certain
adjustments, exercise the utmost care when working in the
vicinity of live electrical parts.
1. PLACE OF INSTALLATION
• The appliance must only be installed in adequately ventilated
premises.
1.1 REFERENCE STANDARDS
• Install the appliance according to the prescriptions of current
safety standards.
2. POSITIONING
• Unpack the appliance and carefully remove the protective film
from the outer panels to avoid leaving any trace of adhesive. Use
a suitable solvent to remove any adhesive residues.
• Dispose of the packaging as instructed in the chapter on
"Safeguarding the environment"
• Refer to the installation diagrams at the beginning of this
booklet for the space requirements and connection dimensions
of the appliance.
• Clearance of approximately 50 cm must be left between the
appliance’s left side panel and adjacent structures in order to
provide space for maintenance operations when needed; the
right side panel and the rear panel of the appliance must be at
least 10 cm from adjacent structures.
• Place the appliance in the required position and adjust the
height of the work surface using the adjustable feet.
• The appliance is not suitable for built-in installation.
In the case of discharge direction to the outside or into a central
flue (Fig. "1c"), the discharge ducts must NOT present an overall
length in excess of 3 metres, must NOT have any reductions in
diameter, and must be subjected to periodic inspection and,
when necessary, cleaning.
Warning: Since combusted gas (see figure) can reach very
high temperatures, check the heat resistant properties of
extension ducts if fitted and the filters in the extractor hood
to ensure the materials are compatible with the temperature
conditions. In addition, periodically check the condition of
the filters which, if excessively fouled with fat and dirt, will
reduce the efficiency of the suction system and may catch
fire.
3.3 INSTALLATION OF ACCESSORIES
Accessories can be easily installed by following the figures below
together with the relative key.
The screw holes for fixing accessories "A" and "F" are 3.5 mm in
diameter and they must be drilled in-situ on the oven cover
incorrespondence with the punch marks.
CONSTRUCTION TYPE
A3
1a
Important:
Make sure steam from the oven’s drain or adjacent
appliances does not enter the aeration vents under the
appliance, designed to cool internal components
located at the bottom of the appliance.
3. COMBUSTED GAS DISCHARGE
3.1 FOREWORD
In relation to the combustion technology utilised, gas fired steam/
convection ovens are classified in accordance with their
"Construction Type". For each of these types of appliances
applicable regulations stipulate a specific type of combusted gas
discharge system.
Consequently, before installing the discharge system:
a) identify the "Construction type" of your model in Table 1
(technical data) or by checking the appliance identification
dataplate;
b) choose the diagram with the type of construction among
those shown below, depending on how you intend to exhaust the
appliance fumes from the place of installation (e.g. discharge
under extraction hood, direct to the outside, or in a central flue).
3.2 WARNINGS REGARDING THE FLUING SYSTEM
Before installation check, on the basis of the contents of the
reference standard, to ensure that the volume aspirated by the
fumes exhausting system is greater than the volume of combusted
gas produced by the appliance (see point 1.1).
If the solution of combusted gas discharge under an extractor hood
is chosen, observe the distance (shown in the figure) between the
top of the discharge pipe and the lowest point of the hood filters. This
5938 034 00
distance is defined on the basis of discharge pipe diameter "D".
DIRECT UNDUCTED DISCHARGE UNDER EXTRACTOR HOOD
LEGENDA:
A:Cam / draught damper accessory
(to be ordered from manufacturer)
B:Boiler combusted gas discharge
C:Oven chamber convector combusted gas discharge
E:Adapter ring for commercial ducts
(to be ordered from manufacturer)
F:Conical connections for single outlet (supplied)
• The appliance must be permanently connected to the mains
power supply with an H05 RN-F type cable. The power supply
cable must be protected by a metal or rigid plastic conduit. If the
If the appliance is connected by way of an existing lead, do not
insert the cable conduit into the appliance and make particularly
sure that the conduit has no sharp edges.
• The appliance must be suitably earthed. The earthing conductor
must therefore be connected to the terminal marked G on the
connection terminal board. The appliance must also be connected
to an earth bonding system.
This connection is made using the stop screw marked E located
on the outside of the appliance near the power cable inlet.
The bonding wire must have a minimum cross-section of 10 mm
4.1 INSTALLING THE POWER SUPPLY CABLE
To access the power supply cable connection terminal board,
proceed as follows:
2
.
*
Tmax=350°C
3 meters MAX
E
B
C
SILICONE
DISCHARGE TO THE OUTSIDE OR CENTRAL FLUE WITH SHROUD
A
4. ELECTRICAL CONNECTION
The appliance must be connected to the mains power supply
in compliance with current regulations.
• Before connecting the appliance to the mains supply, make sure
that the voltage and frequency shown on the appliance identification
dataplate correspond with those of the power supply.
G
Model 6 - 10 - 20 GN
• Remove the left side panel.
• Connect the power supply cable to the terminal board according
to the instructions given in the wiring diagram and fasten the
power supply cable by means of the cable clamp.
The manufacturer declines all responsibility if the applicable
safety regulations are disregarded.
5. WATER MAINS CONNECTION
(Refer to the installation diagrams at the beginning of this booklet).
When connecting the appliance to the water system with
flexible tubes they must be new and not used.
The appliance is fitted with two separate water inlets ("B" and "N").
The water lines supplying both inlets must be fitted with a
mechanical filter and shut-off cock.
Before fitting the filters allow the water to flow out for sufficient time
to flush any solid particles from the piping.
Pressure between 150 and 450 kPa (1.5-4.5 bar).
WATER INLET “N”
Attention (water inlet N)
If the supply pipes provided with the appliance are not long
enough for installation, use longer ones with int. diameter at
least ø 20 mm and free of elbow unions.
Note:
To check correct water installation, make sure the rotating wash
arm (CLEANING SYSTEM) does not turn below 100 rpm (120
max).
5938 034 00
36
GB
5.1 WATER SUPPLY CHARACTERISTICS
The appliance must be supplied with drinking water having
specific characteristics given in this section.
HARDNESS FILTER
Water
in le t
B
N
^ OPERATING LEVEL (C = Convect, Convection).
The hardness values given in the table are for reducing scaling
inside the steam generator and possible cooking compartment
washing system.
If the available water does not have these hardness characteristics
a water softener must be installed.
Therefore the Automatic Water Softener with automatic
regeneration for installing on the inlet line, can be requested as
an accessory; it has a Resin Sterilizer kit (also by request).
HARDNESS AND CHLORIDE FILTERS
The chloride concentration (Cl-) (ppm - mg/l) values with pH
(>7) and Conductivity (µS/cm) (measured at 20°C) must be
such as to not damage the steel structures inside the oven (only
water inlet B).
Therefore the characteristics of the available water must be
identified in the graph given at the end of this handbook (page
299), if necessary installing at the inlet the type of filter indicated
in the relevant area of the values.
The filters indicated are:
- No filter for chloride (Cl-) in the conforming area (Normal)
- Nanofilter
as an accessory on request, called Water Filter.
- Osmotizer.
Make sure the water coming out the filter is inside the optimum
area (Normal).
These filters also have the function of reducing the water
hardness to optimum values (below 5°f), and therefore also act
as a water softener.
ATTENTION: Periodical checking according to the filter
manufacturer’s instructions is important to maintain its efficiency
and avoid the risk of corrosion in the appliance.
Level C ovens are convection ovens. If water having
characteristics outside those specified is used to create humidity
inside the oven, there will be the risk corrosion of the compartment
and that present inside it.
Carry out regular maintenance of the water softeners and filters
to ensure their optimum efficiency.
To avoid damage to the appliance, after every periodical
regeneration do a filter cleaning cycle without introducing water
in the oven.
The manufacturer declines any liability in case of incorrect
maintenance.
Important:
The use of dosing systems designed to prevent the buildup of lime-scale in pipes (i.e. polyphosphate dosing
systems) is prohibited since such systems may impair the
performance of the appliance.
Appl.Hardness
°fppm°dH
A ^0,5 - 55 - 500,28 - 2,8
B ^0,5 - 55 - 500,28 - 2,8
C ^m ax 5m ax 50m ax 2,8
A ^m ax 5m ax 50m ax 2,8
B ^m ax 40m ax 400m ax 22
C ^m ax 5m ax 50m ax 2,8
5.2 WATER DRAIN SYSTEM
- OVEN level A -
The oven is supplied with an air-break system to prevent any
backflow from the drainage system from reaching the oven’s
internal circuits and the cooking chamber. The presence of this
system means that the drain pipe can be connected directly to
the mains drainage system or routed to a floor gulley with grating.
The flexible drainage hose or rigid pipe can be directed to the
side or rear of the appliance if the oven is not positioned against
a wall; this line must not be directed towards the front of the
appliance to prevent interference with roll-in grid racks. The
drainage pipe internal diameter must be no smaller than the
oven drain outlet (1” 1/4), no longer than 1 metre and must
resist temperatures of up to at least 100°C. Avoid restrictions in
the case of flexible hose pipes, do not fit elbows on metal pipes
anywhere along the drainage line. Also avoid horizontal sections
in which water might collect (minimum gradient 5%).
C - Oven drain
C1 - Safety outlet
min 0,04m
Important:
- Do not obstruct the safety outlet C1.
- Do not connect the safety outlet C1 to the drainage system.
Note:
If water comes out of the AIR-BREAK (safety outlet C1) this means
the drain C is blocked. Any elimination of the obstruction must
be carried out by specialised technical personnel.
- OVEN level B and C -
Connect drain fitting “C” to a drain pipe of the same diameter which
is between 0.5 and 3 metres in length and is resistant to
temperatures of at least 100°C. The drain pipe must be siphoned
(height 80 mm) to an open drain “O” (“Air-Break”) or floor grating
(see Fig. 12b) in order to prevent any back-flow from the sewage
system from reaching the piping inside the oven or oven chamber.
Check the hoses and elbows on metal pipes for kinks or pinching
along the entire drain line and make sure the drain line has a
minimum gradient of 5° to prevent water from collecting inside the
system.
Important: The drain system must be installed so that any
vapours from the open drain do not enter the aeration vents
under the appliance.
For UK and COMMONWEALTH only:
In accordance with "the water supply (Water Fittings)
Regulations 1999", it is mandatory that this appliance when
installed to the mains water supply has fitted an approved
"double check valve" connected upstream of the appliance.
Failure to comply with these regulations may lead to the
appliance being disconnected.
5938 034 00
37
O
max 3m
min 0,5m
0,08 m
T max = 100°C
AIR-BREAK
C
min 5°
OK
GB
KO
O
C
AIR-BREAK
If the values are not within the values shown in the table the
appliance will not function.
In this case inform your gas utility company of the problem;
6) Once you have measured the supply pressure stop the cooking
cycle and close the gas shut-off cock.
7) Disconnect the pressure gauge and carefully refit and tighten
sealing screw "C";
8) Refit the previously removed side panel.
7. CONVERSION TO A DIFFERENT GAS TYPE
6. GAS CONNECTION
6.1 WARNINGS
• Make sure the appliance is set up for the type of gas with
which it will be supplied, if it is not, follow the instructions in
chapter 7 "Conversion to a different gas type".
• The gas inlet connector is yellow in colour.
• Before installing consult your local gas utility company to check
the compatibility between the available supply and the
consumption of the appliance.
• Before hooking up the appliance to the gas pipeline remove the
plastic protective plug from the gas connector.
• Fit a rapid gas shut-off cock upline from the appliance in an
easily accessible position.
• On completion of installation, use soapy water to check gas
connections for leaks.
• It is not possible to adjust the combustion air ventilation
capacity.
• If the appliance is hooked up to a supply with a different gas type
with respect to the factory setting, after making the necessary
changes check that it is working correctly (see heading 8 "Operation
Check").
6.2 NOMINAL HEAT OUTPUT
For data concerning the nominal heat output refer to "Technical
Data" in Table 1.
This parameter is determined by the pressure of the gas supply and
the diameter of the gas valve diaphragm (nozzle).
The appliance nominal heat output must always be checked (by the
authorised installer or by the gas utility company), both in the case
of new installations and conversion to a different gas type or
following maintenance work.
It is strictly prohibited to make changes to the nominal heat
output.
6.3 CHECKING THE SUPPLY PRESSURE (Fig. 2a)
The gas supply pressure must be measured upline from the gas
shut-off cock with the appliance operating (following conversion
operations in the event of a different type of gas supply), using a
pressure gauge with minimum resolution of 0.1 mbar and
proceeding as outlined below:
1) Remove the left hand side panel to gain access to the gas valve;
2) Loosen sealing screw "C" from the gas valve pressure test point
and connect the pressure gauge hose in its place;
3) Open the gas shut-off cock;
4) Start a mixed cooking cycle (see "Instructions for use") in
such a way that all the burners can be lit;
5) Check that the pressure reading is within the values given in
the following table:
GAS TYPEPRESSURE (MBAR)
Nom. Min. Max.
G20 natural gas
G31 L.P.G.
G20 natural gas
G31 L.P.G.
201725
372545
for Japan
131025
252033
Warning: Conversion to a different type of gas
the appliance is factory set for a specific gas type as specified
on the stickers affixed to the packing and to the appliance. To
convert the appliance for use with a different gas type adhere
strictly to the procedure outlined below.
7.1 ACCESS TO COMPONENTS
• Remove the appliance left hand side panel.
7.2REPLACING THE BURNER-BLOWER REDUCER
(PLATE)
(Fig. 2b)
The reducer (plate) must be replaced for gas G30 and G31(LPG) only in some models as specified in the TABLE 2 (following
pages). The diameter of the middle hole of the reducer is given
in mm.
• Unscrew the 2 nuts “F” fixing plate “L” to burner “H”.
• Unscrew the 4 nuts “F” fixing blower “G” to burner “H”.
• Replace plate “L” (including the 2 gaskets “M”) with the plate
for gas G30 and G31 (LPG)
• Insert the 2 pins “L1” of plate “L” in the 2 slots “H1” and retighten
the 2 nuts “P” (with corresponding washers).
• Retighten the 4 nuts “F” (with corresponding washers).
7.3 REPLACEMENT OF THE GAS VALVE DIAPHRAGM
(NOZZLE) (Fig. 2a)
• Unscrew the hex nut of connector "A" with the relative seal "A1"
and replace diaphragm "B" (nozzle) with the specific component
in relation to the type of gas to be used for relative burner
(convector or boiler) and the model of oven in question (see Table2 - following pages). The diaphragm (nozzle) diameter shown in
hundredths of a millimetre is marked on the body of the diaphragm
(e.g. diameter 3.5 mm, marking: 350)
• Fully tighten connecting hex nut "A" with the relative seal "A1".
• Repeat the above operations for the other valves (if present)
and proceed with the indications specified in the next heading.
7.3.1 PARAMETER ADJUSTMENT
• Change the electronic card parameters relevant to the burner
fan control as indicated in the SERVICE MANUAL (not supplied).
7.4 GAS VALVE ADJUSTMENT (Fig. 2a)
Note: the adjustments described below must be performed
exclusively by a technician authorised by the manufacturer.
To adjust the pressure (negative) of the gas valve, adapting it to a
different type of gas with respect to the factory set type, proceed as
follows:
• Loosen the sealing screw "D" in the gas valve pressure test point
and connect a pressure gauge with minimum resolution of 1 Pa;
• Remove adjuster screw cap "E1".
• Light the burner and select on the control panel a HOT AIR
cooking cycle for the convector and a STEAM cycle for the boiler
(See “Instructions for use”).
5938 034 00
38
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