Electrolux Professional AOS102GCD2 Owner’s Manual

GAS STEAM/CONVECTION AND CONVECTION OVENS
260450-260510 260462 260456
26045
260451-260511 260463 260457
2604
°
**
°
**
°
**
400
230
200
6GN1/1
(AOS061E)
2. TABLE 1: TECHNICAL DATA
INSTRUCTIONS FOR INSTALLATION AND USE (for the United Kingdom)
Contents Page
GB
- Installation diagrams ........................................................ 4
I. MAIN FEATURES ............................................................. 32
1. Description of appliance ............................................. 32
2. Table 1: Technical data ................................................ 33
3. Precautions .................................................................. 34
4. Safeguarding the environment ................................... 34
4.1 Packaging .............................................................. 34
4.2 Use ......................................................................... 34
4.3 Cleaning ................................................................ 34
4.4 Disposal ................................................................. 34
II. INSTRUCTIONS FOR INSTALLATION ........................... 35
1. Place of installation ..................................................... 35
1.1 Reference standards ............................................... 35
2. Positioning ..................................................................... 35
3. Combusted gas discharge .......................................... 35
3.1 Foreword ................................................................. 35
3.2 Installation of accessories ...................................... 35
3.3 Warnings regarding the fluing system ....................... 35
4. Electrical connection ................................................... 36
4.1 Installing the power supply cable .............................. 36
5. Water mains connection............................................... 36
5.1 Water supply characteristics .................................... 37
5.2 Water drain system .................................................. 37
6. Gas connection ............................................................. 38
7. Conversion to a different gas type ............................... 38
7.1 Access to components ............................................ 38
FITTING THE BURNER-BLOWER FLOW REDUCER (PLATE) . 38
7.2
7.3 Changing the gas valve diaphragm (nozzle)............. 38
7.4 Gas valve adjustment .............................................. 38
7.5 Table 2: Nozzles and adjustments / Gas types ...... 39
7.6 Appliance gas type sticker ...................................... 40
8. Safety devices .............................................................. 40
9. Operation check .......................................................... 40
10. Servicing ...................................................................... 40
11. Troubleshooting .......................................................... 40
12. Layout of main components ....................................... 40
III. INSTRUCTIONS FOR USE ............................................ 41
1. Opening the oven door ................................................ 41
1.1 6- and 10-grid models .............................................. 41
1.2 20-grid models ........................................................ 41
2. Closing the oven door.................................................. 41
2.1 6- and 10-grid models .............................................. 41
2.2 20-grid models ........................................................ 41
3. Description of the control panel .................................. 42
3.1 Introduction ............................................................. 42
3.2 Main controls ........................................................... 42
3.3 Main cooking modes ............................................... 42
3.4 Special cooking modes ........................................... 42
3.5 Additional functions ................................................. 42
USING THE OVEN ................................................................. 44
4. Operating level A, B and C ....................................... 44
4.1 Switching the oven on ........................................... 44
4.2 Selecting the controls ............................................ 44
4.3 Manual controls ..................................................... 44
4.4 Automatic controls ................................................. 48
5. Information and error codes ....................................... 51
6. Switching off in the event of a fault ............................ 52
7. Care and maintenance ................................................ 52
7.1 Periodic maintenance of the boiler ........................ 53
7.2 Replacing consumable components ..................... 54
7.3 Special cleaning instructions ................................. 54
- CONTROL PANEL FIGURES .......................................... 295
- APPLIANCE IDENTIFICATION
5938 034 01
Identification dataplate
Made in E E C.
PNC 9PDX 260462 05
IP25
260462
31
GB
I. MAIN FEATURES
1. DESCRIPTION OF APPLIANCE
This booklet describes a number of appliance models. For more detailed information about the model in your possession, refer to "Technical Data" table 1.
The appliance has the following features:
• Digital temperature indicator.
• Thermostatic probe for measuring the core temperature of pro­ducts (core temperature probe).
• Continuous monitoring of cooking parameters throughout the entire cooking cycle.
• Periodic draining and automatic washing of the boiler to prevent the build-up of lime-scale (only available on certain models).
• Boiler lime-scale level indicator (see corresponding paragraph)(only available on certain models).
• Oven chamber automatic fast steam drain device for gratins.
• Air-break anti-backup drain device to prevent backflows from the drainage system from entering the oven (only available on certain models).
• Oven chamber lighting.
• Double-action door opening safety mechanism designed to protect the user from scalding steam (only available on certain models).
• Double-glazed oven door for reduced heat dispersion into the kitchen and low temperatures on the exterior of the oven.
• Daily oven chamber cleaning cycle (CLEANING SYSTEM) (only available on certain models).
• Self-diagnostics system indicating oven faults using error codes (see "Information and error codes ").
For UK and COMMONWEALTH only:
This appliance is designated as a forced draught burner, therefore the appliance is classed as COMCAT5 and only installers who held the relevant gas qualification are allowed to install/commission and service this product.
WARNING: Failure to use a qualified/authorised installer WILL INVALIDATE THE WARRANTY conditions and may render the appliance
inoperative. If any doubt please consult the manufacturer for further advice. Under no circumstances must this product be used unless installed and /or commissioned by a qualified engineer.
Noise emission data: Noise emissions generated by the appli-
ances described in this booklet do not exceed 70 dB (A).
Your appliance model is indicated in the box marked PNC on
*
the Identification dataplate affixed to the bottom left hand side of the oven.
Gas consumption was calculated in the following conditions:
**
- Temperature 15°C;
- Atmospheric pressure 1013.25 mbar;
- Net calorific value : G30 (Hi=45.65 MJoule/kg) G31 LPG (Hi=46.34 MJoule/kg) G20 natural gas (Hi=34.02 MJoule/m3) G25 natural gas (Hi=29.25 MJoule/m3)
LPG (Japan) (Hi=46.34 MJoule/kg) 13A natural gas (Japan) (Hi=34.02 MJoule/m3)
for AUSTRALIA
Propane Gas (Hi=95.8 MJ/m3) Natural Gas (Hi=37.8 MJ/m3)
^ FUNCTIONAL LEVEL (C=Convect, Covection).
32
5938 034 01
2. TABLE 1: TECHNICAL DATA
267510
267530
267512
267532
267513
267514
267534
267515
237510
237512
237513
237514
237515
647510
647512
647513
647514
647515
268510
268512
268513
268514
268515
238510
238512
238513
238514
238515
648510
648512
648513
648514
648515
269510
269530
269512
269513
269514
269515
239510
239512
239513
239514
239515
649510
649512
249513
249514
649515
g
(kg/h)
g
g
(kg/h)
GB
n° of G RI DS
A ^
A ^
(VOLT)
B ^
C ^
B ^
C ^
PNC *
PNC *
CONVECTOR °
BOILER **
POWER SUPPLY VOLTAGE
FREQUENCY (Hz)
Electrical power draw
(Kw)
Powe r supplycable cross
sect i on (mm
2
)
ISO 7/1 gas
connectionDiameter Nominal heat output
(Kw)
Boiler unit nomi nal heat
output (Kw )
Convector unit nominal heat
outp u t (Kw)
Gas category
Construction type
Diagr am of fume s dischar
G20 natu ral gas sup p ly
e system
pressu re - ( mbar)
G25 natural gas supply
pre ssure - (mbar)
L.P .G. G31 supply
pressure (mba r)
Consum ption
G30 **
Consum ption
G31 L . P . G . **
Consum ption (m3/h)
G20 natural
as **
Consum ption (m3/h)
G25 natural
Maximum oven load (kg)
as **
°°
6GN2/1
(AOS061E)
230
1 ~
230
1 ~
°°
°°
°°
64 7542 64 7572
268702
268782 268512°° 268712°°
°°
238502
238702 238512°° 238712°°
°°
°°
648542
648572
°
x
230
1 ~
269702
269712°°
269782 269792
°°
239502
239702 239512°° 239712°°
°°
°°
649542
649572
°
230
1 ~
°°
268522 238722
238522
°
x
100
1 ~
10 GN 2/110 GN 1/1
°°
°°
°°
268703
268783 268513°° 268713°°
°°
238503
238703 238513°° 238713°°
°°
°°
269703
269713°°
269783 269784 2 69785
°°
239503
239703 239513°° 239713°°
°°
°°
°
°
x
230
230
1 ~
1 ~
20 GN 1/1
647544
268704
268523
268784
268514°°
238723
268714°°
238504
238523
238704 238514°° 238714°°
648544
°
x
100
230
1 ~
1 ~
°°
°°
°°
°°
°°
°°
269504
269714°°
239504
239704 239514°° 239714°°
649544
°
x
230
°°
°°
°°
1 ~
°°
°
°
x
100
1 ~
°°
°°
°°
268705 268785 268515°° 268715°°
°°
238505 238705
238515°° 238715°°
°°
°°
°
x
230
1 ~
269505
269715°°
°°
239505 239705 239515°° 239715°°
°°
°°
°
230
1 ~
6 GN 1/1 20 GN 2/1
267500 267520 267501 267502 267522 267503 267523 267504 267524 267505
267500 267520 267501 267502 267522 267503 267523 267504 267524 267505
267510°° 267530°° 267512°° 267532°° 267513°° 267514°° 267534°° 267515°°
°°
237500 237502 237522 237503 237553 237504 237505
237500 237502 237522 237503 237553 237504 237505
237510°° 237512°° 237513°° 237514°° 237515°°
°°
647500 647502 647503 647504 647505
647500 647502 647503 647504 647505
647510°° 647512°° 647513°° 647514°° 647515°°
°°
64 7540
647540 247542 647544
647570
268700
268500 268520 268501 268502 268522 268503 268523 268504 2 68 505
268780 268510°° 268710°°
°°
238500
238500 238502 238522 238503 238523 238504 238505
238700 238510°° 238710°°
°°
648500 648502 648503 648504 648505
648500 648502 648 50 3 648504 648 505
648510°° 648512°° 648513°° 648514°° 648515°°
°°
648540
648540 648542 648544
648570
269700
269500 269520 269501 269502 269503 269504 269505
269710°°
269780 269790
239500
239500 239502 239503 239504 239505
239700 239510°° 239710°°
649500 649502 649503 649504 649505
649500 649502 649503 649504 649505
649510°° 649512°° 249513°° 249514°° 649515°°
649540
649540 649542 649544
64 9570
°
x
230
230
1 ~
°°
268520 268501 238720
°°
°°
°°
°
°
x
100
1 ~
1 ~
269520 269501
269530°°
100
1 ~
50 / 6050 / 6050 / 60 50 / 6050 / 6050 / 6050 / 6050 / 6050 / 6050 / 6050 / 6050 / 6050 / 6050 / 60
0,25 0,25 0,41 0,3 0,3 0,46 1 1 1 0,5 0,5 0,82 22
3x1,5 3x1,5 3x1,5 3x1,5 3x1,5 3x1,5 3x1,5 3x1,5 3x1,5 3x1,5 3x1,5 3x1,5 3x1,5 3x1,5
1/2" M 1/2" M 1/2" M 1/2" M 1/2" M 1/2" M 1/ 2 " M 1/2" M 1/2" M 1" M 1" M 1" M 1" M 1" M
17 10 17 35 20 35 45 27 45 58 40 58 95 55 10 10 20 20 25 25 25 25 55 10 10 10 20 20 20 27 27 27 40 40 40 55 55
II2H3P II2H3P II2H3P II2H3P II2H3P II2H3P II2H3P II2H3P II2H3B/P II2H3P II2H3P II2H3P II2H3P II2H3P
A3
B13A3B13A3B13
1a-1b-1c 1a-1b-1c1a-1b-1c
A3
B13A3B13A3B13A3B13A3B13A3B13A3B13A3B13A3B13A3B13A3B13
1a-1b-1c 1a-1b-1c
20 20 20 20 20 20 20 20 20 20
30 30 30 30 30 30 30 30 30 30
1,34 1,34 2,76 2,76 3,55 3,55 4,57 4,57 7,49 7,49
1,32°° 1,32°° 2,72°° 2,72 3,5°° 3,5 4,5°° 4,5 7,38 7,38
1,8 1,8 3,7 3,7 4,76 4,76 6,14 6,14 10,1 10,1
30 30 30 50 50 50 100 100 100 100 100 100 200 200
for Japan
5938 034 01
13A natural gas supply
pressu re - ( mbar)
L.P.G. supply pressure
(mbar)
Consum ption (kg/h)
L.P.G. **
Consum ption (m3/h)
13A natural gas **
13 13 13 13
25
25 25 25
1,32°° 2,72°° 3,49°° 4,5°°
1,33 2,73 3,52 4,6
33
GB
for AUSTRALIA
PHASES (No)
1+N 1+N 1+N 1+N 1+N 1+N 1+N 1+N 13 1+N 1+N
BS/P connection Ø
Natural Gas test point
pressure - (KPa)
Propane Gas test point
pressure (KPa)
Propane Gas
consumption (M J /h)
Natura l Gas consum ption
**
(MJ/h) **
1/2" M 1 /2" M 1/2" M 1/2" M 1/2" M 1/2" M 1/2" M 1/2" M 25 1/2" M 1/2" M
11 11 11 114,5°° 11
2.75 2.75 2.75 2.75 2.75 2.75 2.75 2.75 4,6 2.75 2.75
30.6 30.6 30.6 30.6 30.6 30.6 30.6 30.6 4,6 30.6 30.6
30.6 30.6 30.6 30.6 30.6 30.6 30.6 30.6 4,6 30.6 30.6
3. PRECAUTIONS
• Before installing or using the appliance read this instruction booklet carefully because it contains important information concerning safety, operation and maintenance.
• Keep this instruction booklet in a safe place for future consultation by other users or purchasers in the event that the appliance is resold.
Important: Installation and maintenance of the appliance
and its conversion to a different gas supply must only be performed by a qualified installer authorised by the manufacturer.
This appliance is intended for collective use and is expressly
designed for cooking food. Any other use is deemed improper.
The appliance must only be used by trained staff.
• This appliance is not intended for use by people (including children) with limited physical, sensory or mental abilities or without experience and knowledge of it, unless they are supervised or instructed in its use by a person responsible for their safety.
• Switch off the appliance if it breaks down or malfunctions.
• Only contact the technical service centre authorised by the manufacturer for repairs and only use original spare parts. Failure to comply with the above requirement may jeopardise the safety of the appliance and invalidate the guarantee.
• Do not wash the appliance with water jets.
4. SAFEGUARDING THE ENVIRONMENT
4.1 PACKAGING
• All the packaging materials used are environmentally friendly. They may be stored at no risk or burnt at an authorised incineration plant. Plastic materials suitable for recycling are marked with the following symbols:
polyethylene : external wrapping film, instructions
PE booklet bag and gas injectors bag
polypropylene: top packaging panels and straps
pp
expanded polystyrene: protective surround elements
PS
4.2 USE
• The appliance has been designed and perfected under laboratory testing conditions to offer exceptional levels of performance. However, to minimise energy consumption (electricity, gas and water), do not leave the appliance in operation for long periods without food in the oven chamber and avoid conditions that reduce efficiency (e.g. door open). We also recommend preheating the appliance immediately prior to use.
4.3 CLEANING
• To minimise the emission of pollutants into the environment, clean the appliance (externally and, where necessary, internally) with products that are at least 90% biodegradable.
4.4 DISPOSAL
• The appliance must be disposed of properly at the end of its service life.
• The appliance is made from more than 90% recyclable materials (stainless steel, iron, aluminium, galvanised sheet steel, etc.). These materials may therefore be scrapped in accordance with local waste disposal regulations at a conventional recycling plant.
• Make the appliance unusable by cutting off the power cord. Also remove any compartment or interior closure device fitted on the appliance to prevent persons from becoming trapped inside.
• Do not use products containing chlorine (bleach, hydrochloric acid etc.) even diluted, to clean steel surfaces.
• Do not use corrosive substances (e.g. muriatic acid) to clean the floor under the appliance.
• For more information, refer to the section on "Care and maintenance".
The symbol
L on the product indicates that this product
should not be treated as domestic waste, but must be correctly disposed of in order to prevent possible negative consequences for the environment and the human health. Regarding the recycling of this product, please contact the sales agent or dealer of your product, your after-sales service or the appropriate waste disposal service.
for AUSTRALIA
• Warnings:• Warnings:
• Warnings:
• Warnings:• Warnings:
• Do not store or use gasoline or other flammable vapours, liquids or items in the vicinity of this or any other appliance.
• Do not spray aerosols in the vicinity of this appliance while it is in operation.
• Never check for leaks with an open flame
• The appliance is not suitable for a marine environment.
34
5938 034 01
II. INSTRUCTIONS FOR INSTALLATION
Important: The oven outer panels must be removed to
perform the operations described in this chapter. Since the appliance must be switched on to make certain adjustments, exercise the utmost care when working in the
vicinity of live electrical parts.
1. PLACE OF INSTALLATION
• The appliance must only be installed in adequately ventilated premises.
1.1 REFERENCE STANDARDS
Install the appliance according to the prescriptions of current
safety standards.
for AUSTRALIA
• This appliance shall be installed only by authorised persons and in accordance with the manufacturer’s installation instructions, local gas fitting regulations,municipal building codes, electrical wiring regulations, local water supply regulations, AS5601-gas installation, health authorites and any other statutory regulations.
2. POSITIONING
• Unpack the appliance and carefully remove the protective film from the outer panels to avoid leaving any trace of adhesive. Use a suitable solvent to remove any adhesive residues.
• Dispose of the packaging as instructed in the chapter on "Safeguarding the environment"
• Refer to the installation diagrams at the beginning of this booklet for the space requirements and connection dimensions of the appliance.
• Clearance of approximately 50 cm must be left between the appliance’s left side panel and adjacent structures in order to provide space for maintenance operations when needed; the right side panel and the rear panel of the appliance must be at least 10 cm from adjacent structures.
• Place the appliance in the required position and adjust the height of the work surface using the adjustable feet.
• The appliance is not suitable for built-in installation.
In the case of discharge direction to the outside or into a central flue (Fig. "1c"), the discharge ducts must NOT present an overall length in excess of 3 metres, must NOT have any reductions in diameter, and must be subjected to periodic inspection and, when necessary, cleaning.
Warning: Since combusted gas (see figure) can reach very high temperatures, check the heat resistant properties of extension ducts if fitted and the filters in the extractor hood to ensure the materials are compatible with the temperature conditions. In addition, periodically check the condition of the filters which, if excessively fouled with fat and dirt, will reduce the efficiency of the suction system and may catch fire.
3.3 INSTALLATION OF ACCESSORIES
Accessories can be easily installed by following the figures below together with the relative key. The screw holes for fixing accessories "A" and "F" are 3.5 mm in diameter and they must be drilled in-situ on the oven cover incorrespondence with the punch marks.
4. ELECTRICAL CONNECTION
CONSTRUCTION TYPE
A3
GB
1a
Important: Make sure steam from the oven’s drain or adjacent appliances does not enter the aeration vents under the appliance, designed to cool internal components
located at the bottom of the appliance.
3. COMBUSTED GAS DISCHARGE
3.1 FOREWORD
In relation to the combustion technology utilised, gas fired steam/ convection ovens are classified in accordance with their "Construction Type". For each of these types of appliances applicable regulations stipulate a specific type of combusted gas discharge system. Consequently, before installing the discharge system:
a) identify the "Construction type" of your model in Table 1
(technical data) or by checking the appliance identification dataplate;
b) choose the diagram with the type of construction among those shown below, depending on how you intend to exhaust the appliance fumes from the place of installation (e.g. discharge under extraction hood, direct to the outside, or in a central flue).
3.2 WARNINGS REGARDING THE FLUING SYSTEM
Before installation check, on the basis of the contents of the reference standard, to ensure that the volume aspirated by the fumes exhausting system is greater than the volume of combusted gas produced by the appliance (see point 1.1).
If the solution of combusted gas discharge under an extractor hood is chosen, observe the distance (shown in the figure) between the top of the discharge pipe and the lowest point of the hood filters. This distance is defined on the basis of discharge pipe diameter "D".
5938 034 01
DIRECT UNDUCTED DISCHARGE UNDER EXTRACTOR HOOD
LEGENDA:
A: Cam / draught damper accessory
(to be ordered from manufacturer)
B: Boiler combusted gas discharge C: Oven chamber convector combusted gas discharge E: Adapter ring for commercial ducts
(to be ordered from manufacturer)
F: Conical connections for single outlet (supplied)
(always install)
G: Fixing screws (supplied); *: Commercial extension pipes (not supplied)
SILICONE :
Apply silicone sealant between contact surfaces
35
GB
CONSTRUCTION TYPE
B13
Tmax=350°C
2D
ø D
E
*
B
C
SILICONE
DISCHARGE WITH SHROUD UNDER EXTRACTOR HOOD
CONSTRUCTION TYPE
B13
A
G
1b
1c
LEGENDA:
A: Cam / draught damper accessory
(to be ordered from manufacturer)
B: Boiler combusted gas discharge C: Oven chamber convector combusted gas discharge E: Adapter ring for commercial ducts
(to be ordered from manufacturer)
F: Conical connections for single outlet (supplied)
(always install)
G: Fixing screws (supplied); *: Commercial extension pipes (not supplied)
SILICONE :
Apply silicone sealant between contact surfaces
power supply with an H05 RN-F type cable. The power supply cable must be protected by a metal or rigid plastic conduit. If the If the appliance is connected by way of an existing lead, do not insert the cable conduit into the appliance and make particularly sure that the conduit has no sharp edges.
• The appliance must be suitably earthed. The earthing conductor must therefore be connected to the terminal marked G on the
connection terminal board. The appliance must also be connected to an earth bonding system. This connection is made using the stop screw marked E located on the outside of the appliance near the power cable inlet. The bonding wire must have a minimum cross-section of 10 mm
4.1 INSTALLING THE POWER SUPPLY CABLE
To access the power supply cable connection terminal board, proceed as follows:
2
.
*
Tmax=350°C
3 meters MAX
E
B
C
SILICONE
DISCHARGE TO THE OUTSIDE OR CENTRAL FLUE WITH SHROUD
The appliance must be connected to the mains power supply in compliance with current regulations.
• Before connecting the appliance to the mains supply, make sure that the voltage and frequency shown on the appliance identification dataplate correspond with those of the power supply.
• The appliance must be permanently connected to the mains
A
G
Model 6 - 10 - 20 GN
• Remove the left side panel.
• Connect the power supply cable to the terminal board according to the instructions given in the wiring diagram and fasten the power supply cable by means of the cable clamp.
The manufacturer declines all responsibility if the applicable safety regulations are disregarded.
5. WATER MAINS CONNECTION
(Refer to the installation diagrams at the beginning of this booklet).
When connecting the appliance to the water system with flexible tubes they must be new and not used.
The appliance is fitted with two separate water inlets ("B" and "N"). The water lines supplying both inlets must be fitted with a mechanical filter and shut-off cock. Before fitting the filters allow the water to flow out for sufficient time to flush any solid particles from the piping.
Pressure between 150 and 450 kPa (1.5-4.5 bar).
WATER INLET “N”
Attention (water inlet N) If the supply pipes provided with the appliance are not long enough for installation, use longer ones with int. diameter at
least ø 20 mm and free of elbow unions.
Note:
To check correct water installation, make sure the rotating wash arm (CLEANING SYSTEM) does not turn below 100 rpm (120 max).
5938 034 01
36
GB
5.1 WATER SUPPLY CHARACTERISTICS
The appliance must be supplied with drinking water having
specific characteristics given in this section.
HARDNESS FILTER
Water
in le t
B
N
^ OPERATING LEVEL (C = Convect, Convection).
The hardness values given in the table are for reducing scaling inside the steam generator and possible cooking compartment washing system. If the available water does not have these hardness characteristics a water softener must be installed. Therefore the Automatic Water Softener with automatic regeneration for installing on the inlet line, can be requested as an accessory; it has a Resin Sterilizer kit (also by request).
HARDNESS AND CHLORIDE FILTERS
The chloride concentration (Cl-) (ppm - mg/l) values with pH (>7) and Conductivity (µS/cm) (measured at 20°C) must be such as to not damage the steel structures inside the oven (only water inlet B). Therefore the characteristics of the available water must be identified in the graph given at the end of this handbook (page
299), if necessary installing at the inlet the type of filter indicated in the relevant area of the values.
The filters indicated are:
- No filter for chloride (Cl-) in the conforming area (Normal)
- Nanofilter
as an accessory on request, called Water Filter.
- Osmotizer. Make sure the water coming out the filter is inside the optimum
area (Normal). These filters also have the function of reducing the water hardness to optimum values (below 5°f), and therefore also act as a water softener.
ATTENTION: Periodical checking according to the filter manufacturer’s instructions is important to maintain its efficiency and avoid the risk of corrosion in the appliance. Level C ovens are convection ovens. If water having characteristics outside those specified is used to create humidity inside the oven, there will be the risk corrosion of the compartment and that present inside it. Carry out regular maintenance of the water softeners and filters to ensure their optimum efficiency. To avoid damage to the appliance, after every periodical regeneration do a filter cleaning cycle without introducing water in the oven. The manufacturer declines any liability in case of incorrect maintenance.
Important: The use of dosing systems designed to prevent the build­up of lime-scale in pipes (i.e. polyphosphate dosing systems) is prohibited since such systems may impair the performance of the appliance.
Appl. Hardness
°f ppm °dH
A ^ 0,5 - 5 5 - 50 0,28 - 2,8 B ^ 0,5 - 5 5 - 50 0,28 - 2,8 C ^ m ax 5 m ax 50 m ax 2,8 A ^ m ax 5 m ax 50 m ax 2,8 B ^ m ax 40 m ax 400 m ax 22 C ^ m ax 5 m ax 50 m ax 2,8
5.2 WATER DRAIN SYSTEM
- OVEN level A -
The oven is supplied with an air-break system to prevent any backflow from the drainage system from reaching the oven’s internal circuits and the cooking chamber. The presence of this system means that the drain pipe can be connected directly to the mains drainage system or routed to a floor gulley with grating. The flexible drainage hose or rigid pipe can be directed to the side or rear of the appliance if the oven is not positioned against a wall; this line must not be directed towards the front of the appliance to prevent interference with roll-in grid racks. The drainage pipe internal diameter must be no smaller than the oven drain outlet (1” 1/4), no longer than 1 metre and must resist temperatures of up to at least 100°C. Avoid restrictions in the case of flexible hose pipes, do not fit elbows on metal pipes anywhere along the drainage line. Also avoid horizontal sections in which water might collect (minimum gradient 5%).
C - Oven drain C1 - Safety outlet
min 0,04m
Important:
- Do not obstruct the safety outlet C1.
- Do not connect the safety outlet C1 to the drainage system.
Note:
If water comes out of the AIR-BREAK (safety outlet C1) this means the drain C is blocked. Any elimination of the obstruction must
be carried out by specialised technical personnel.
- OVEN level B and C -
Connect drain fitting “C” to a drain pipe of the same diameter which is between 0.5 and 3 metres in length and is resistant to temperatures of at least 100°C. The drain pipe must be siphoned (height 80 mm) to an open drain “O” (“Air-Break”) or floor grating (see Fig. 12b) in order to prevent any back-flow from the sewage system from reaching the piping inside the oven or oven chamber. Check the hoses and elbows on metal pipes for kinks or pinching along the entire drain line and make sure the drain line has a minimum gradient of 5° to prevent water from collecting inside the system.
Important: The drain system must be installed so that any vapours from the open drain do not enter the aeration vents under the appliance.
For UK and COMMONWEALTH only:
In accordance with "the water supply (Water Fittings) Regulations 1999", it is mandatory that this appliance when installed to the mains water supply has fitted an approved "double check valve" connected upstream of the appliance. Failure to comply with these regulations may lead to the appliance being disconnected.
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O
max 3m
min 0,5m
0,08 m
T max = 100°C
AIR-BREAK
C
min 5°
OK
GB
AIR-BREAK
for AUSTRALIA
Natural gas L.P.G.
PRESSURE (KPa)
No m. Min. Max.
1 - -
2.75 - -
C
O
KO
6. GAS CONNECTION
6.1 WARNINGS
• Make sure the appliance is set up for the type of gas with which it will be supplied, if it is not, follow the instructions in chapter 7 "Conversion to a different gas type".
• The gas inlet connector is yellow in colour.
• Before installing consult your local gas utility company to check the compatibility between the available supply and the consumption of the appliance.
• Before hooking up the appliance to the gas pipeline remove the plastic protective plug from the gas connector.
• Fit a rapid gas shut-off cock upline from the appliance in an easily accessible position.
• On completion of installation, use soapy water to check gas connections for leaks.
• It is not possible to adjust the combustion air ventilation capacity.
• If the appliance is hooked up to a supply with a different gas type with respect to the factory setting, after making the necessary changes check that it is working correctly (see heading 8 "Operation
Check").
6.2 NOMINAL HEAT OUTPUT
For data concerning the nominal heat output refer to "Technical Data" in Table 1.
This parameter is determined by the pressure of the gas supply and the diameter of the gas valve diaphragm (nozzle). The appliance nominal heat output must always be checked (by the authorised installer or by the gas utility company), both in the case of new installations and conversion to a different gas type or following maintenance work.
It is strictly prohibited to make changes to the nominal heat output.
6.3 CHECKING THE SUPPLY PRESSURE (Fig. 2a)
The gas supply pressure must be measured upline from the gas shut-off cock with the appliance operating (following conversion operations in the event of a different type of gas supply), using a pressure gauge with minimum resolution of 0.1 mbar and proceeding as outlined below:
1) Remove the left hand side panel to gain access to the gas valve;
2) Loosen sealing screw "C" from the gas valve pressure test point and connect the pressure gauge hose in its place;
3) Open the gas shut-off cock;
4) Start a mixed cooking cycle (see "Instructions for use") in such a way that all the burners can be lit;
5) Check that the pressure reading is within the values given in the following table:
GAS TYPE PRESSURE (MBAR)
Nom. Min. Max.
G20 natural gas G31 L.P.G.
G20 natural gas G31 L.P.G.
20 17 25 37 25 45
for Japan
13 10 25 25 20 33
If the values are not within the values shown in the table the appliance will not function.
In this case inform your gas utility company of the problem;
6) Once you have measured the supply pressure stop the cooking cycle and close the gas shut-off cock.
7) Disconnect the pressure gauge and carefully refit and tighten sealing screw "C";
8) Refit the previously removed side panel.
7. CONVERSION TO A DIFFERENT GAS TYPE
Warning: Conversion to a different type of gas
the appliance is factory set for a specific gas type as specified on the stickers affixed to the packing and to the appliance. To convert the appliance for use with a different gas type adhere strictly to the procedure outlined below.
7.1 ACCESS TO COMPONENTS
• Remove the appliance left hand side panel.
7.2 REPLACING THE BURNER-BLOWER REDUCER (PLATE)
(Fig. 2b)
The reducer (plate) must be replaced for gas G30 and G31 (LPG) only in some models as specified in the TABLE 2 (following pages). The diameter of the middle hole of the reducer is given in mm.
• Unscrew the 2 nuts “F” fixing plate “L” to burner “H”.
• Unscrew the 4 nuts “F” fixing blower “G” to burner “H”.
• Replace plate “L” (including the 2 gaskets “M”) with the plate for gas G30 and G31 (LPG)
• Insert the 2 pins “L1” of plate “L” in the 2 slots “H1” and retighten the 2 nuts “P” (with corresponding washers).
• Retighten the 4 nuts “F” (with corresponding washers).
7.3 REPLACEMENT OF THE GAS VALVE DIAPHRAGM (NOZZLE) (Fig. 2a)
• Unscrew the hex nut of connector "A" with the relative seal "A1" and replace diaphragm "B" (nozzle) with the specific component in relation to the type of gas to be used for relative burner (convector or boiler) and the model of oven in question (see Table 2 - following pages). The diaphragm (nozzle) diameter shown in hundredths of a millimetre is marked on the body of the diaphragm (e.g. diameter 3.5 mm, marking: 350)
• Fully tighten connecting hex nut "A" with the relative seal "A1".
• Repeat the above operations for the other valves (if present) and proceed with the indications specified in the next heading.
7.3.1 PARAMETER ADJUSTMENT
• Change the electronic card parameters relevant to the burner fan control as indicated in the SERVICE MANUAL (not supplied).
7.4 GAS VALVE ADJUSTMENT (Fig. 2a)
Note: the adjustments described below must be performed exclusively by a technician authorised by the manufacturer.
To adjust the pressure (negative) of the gas valve, adapting it to a different type of gas with respect to the factory set type, proceed as follows:
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