Deutz BF4m1011F Parts Manual
Deutz
BF 4M1011F
Engines
(Before SN 0262361)
Used In:
SL5635 & SL6635
Skid Loaders
Form No.
907763
Revision B
09/99
Engine Parts Book
®
Introduction
This manual covers BF 4M 1011F engines (Gehl part number 130320) used in SL5635SXT, SL5635DXT,
SL6635SXT and SL6635DXT skid loaders. When ordering service parts, specify the correct part number, full
description, quantity required, and the engine model number and serial number (located on a plate on the valve
mechanical cover). NOTE: This manual only covers engines before engine serial number 0262361.
Items shown that do not have a part number are shown for reference purposes only and are not available for
purchase. Part numbers may change. Your Gehl dealer will have the latest part number.
®
Gehl
unit without incurring the obligation to install such changes on any previously delivered units.
Company reserves the right to make changes or improvements in the design or construction of any part of the
Table of Contents
Adapter Housing .......................50
Alternator.............................52
Alternator Bracket ......................53
Alternator Fastenings ...................54
Camshaft.............................19
Camshaft Drive ........................18
Connecting Rod .......................12
Control Rod ...........................47
Control Unit ...........................55
Cover Plate ...........................10
Crankcase Breather .....................3
Crankshaft.............................8
Crankshaft Accessories ..................7
Cylinder Head .........................16
Cylinder Head Fastenings................15
Dipstick ...............................2
Engine Block ...........................5
Exhaust Manifold.......................58
Fan Support ..........................49
Filler Cap.............................14
Filter Cartridge ........................32
Flywheel .............................11
Front Block Plugs ......................44
Front Cover/governor ...................45
Fuel Injection Pump ....................33
Fuel Injector ..........................35
Fuel Line .............................38
Fuel Supply Pump......................34
Gasket Set ...........................60
Glow Plug ............................42
Heater Connection .....................29
High Pressure Pipe .....................39
Index ................................61
Intake Manifold ........................40
Narrow V-Belt .........................48
Lubrication Oil Filter ....................24
Lubrication Oil Line .....................27
Lubrication Oil Pump....................23
Oil Filter Fastenings ....................25
OilPan ...............................6
Oil Pressure Switch.....................56
Oil Return Line ........................28
Oil Suction Line ........................26
Overflow Line .........................37
Piston ...............................13
Power Take-Off .........................9
Protection Hood .......................20
Radiator Connections ...................30
Rear End Cover ........................1
Rocker Arm Bracket ....................21
Screw Plug ...........................31
Shutdown Device
Starter ...............................51
Temperature Transmitter.................57
Torque Capsule ........................43
Turbocharger..........................41
Valve Drive ...........................22
Valve Mechanical Cover .................17
......................59
BF 4M1011F DEUTZ ENGINE REAR END COVER
3
1
2
4
5051009
Ref Part
No. No. Description Quantity
1 133390 COVER/REAR END 1
2 133204 BOLT/HEX 8 X 30MM CLASS 8.8 8
3 133387 SEAL/ROTATION SHAFT LIP 1
4 133100 COMPOUND/PACKING 250 ML 1
907763/BP0999
1 PRINTED IN USA
DIPSTICK BF 4M1011F DEUTZ ENGINE
9
1
5067762
5067789
3
2
8
5
7
6
4
Ref Part
No. No. Description Quantity
1 133257 DIPSTICK (INCLUDES ITEM 2) 1
2 133186 O-SEAL 5 1.5MM 1
3 133500 TUBE/GUIDE 1
4 133234 BOLT/TORX HEAD 8 X 20MM CLASS 8.8 1
5 133134 RING/SEALING 14 X 20MM 1
6 133494 BRACKET 1
7 133501 CLAMP/PIPE 1
8 133253 BOLT/HEX 6 X 16MM CLASS 10.9 1
9 133125 NUT/HEX 6-8MM 1
PRINTED IN USA
2 907763/BP0999
BF 4M1011F DEUTZ ENGINE CRANKCASE BREATHER
Engine Serial Number 0214548 & later
2
4
5
1
3
5069156
Ref Part
No. No. Description Quantity
1 133552 PIPE/BREATHER 1
2 133202 CLIP/HOSE 1
3 133212 CLIP/HOSE 1
4 133553 GASKET 1
5 133482 CAP 1
6 133554 BOLT/HEX 6 X 30MM 2
6
907763/BP0999
3 PRINTED IN USA
CRANKCASE BREATHER BF 4M1011F DEUTZ ENGINE
Before Engine Serial Number 0214548
5069114
2
5
2
1
3
2
4
Ref Part
No. No. Description Quantity
1 133511 PIPE/BREATHER 1
2 133202 CLIP/HOSE 3
3 133212 CLIP/HOSE 1
4 133482 CAP 1
5 133258 SLEEVE/RUBBER 1
PRINTED IN USA
4 907763/BP0999
BF 4M1011F DEUTZ ENGINE ENGINE BLOCK
14
10
17
16
24
12
18
21
1
20
23
6
5
7
2
3
11
8
7
19
9
22
4
13
5
5067707
Ref Part
No. No. Description Quantity
1 133437 BLOCK/ENGINE (INCLUDES ITEMS 2-19) 1
2 133405 BUSHING/WRAPPED BEARING 2
3 133404 BUSHING/WRAPPED BEARING 3
4 133316 SLEEVE/GUIDE 2
5 133430 PLUG/SCREW 1
6 133536 PLUG/SCREW 12 X 1.5MM 1
7 133537 PLUG/SCREW 2
8 133538 PLUG/SCREW 14 X 1.5MM 1
9 133539 PLUG/SCREW 10 X 1MM 1
10 133540 PLUG/SCREW 20 X 1.5MM 1
11 133408 TUBE 1
12 133541 PLUG/SCREW 1
13 133166 COVER 1
14 133240 STUD 8 X 20MM CLASS 8.8 8
15 133542 PLUG/SCREW 18 X 1.5MM 2
16 133323 BOLT/HEX 10
17 133350 BUSHING 10
18 133473 THERMOSTAT (INCLUDES ITEM 19) 1
19 133411 SPRING/COMPRESSION 1
20 133417 NOZZLE/PISTON COOLING 8
21 133249 COVER 1
22 133476 PIN 1
23 133543 LINER/CYLINDER AR
24 133107 AGENT/SAFETY LOCK 50ML AR
907763/BP0999 5 PRINTED IN USA
OIL PAN BF 4M1011F DEUTZ ENGINE
1
3
5069001
2
4
5
4
6
8
7
Ref Part
No. No. Description Quantity
1 133348 PAN/OIL (INCLUDES ITEMS 2,3) 1
2 133155 PLUG/SCREW 48 X 1.5MM 1
3 133203 RING/SEALING 48 X 59 X 3MM 1
4 133137 RING/SEALING 18 X 24MM 2
5 133143 PLUG/SCREW 18 X 1.5MM 1
6 133151 PLUG/SCREW18 X 1.5MM 1
7 133233 BOLT/TORX HEAD 8 X 16MM CLASS 8.8 26
8 133104 COMPOUND/PACKING 300ML AR
PRINTED IN USA
6 907763/BP0999
BF 4M1011F DEUTZ ENGINE CRANKSHAFT ACCESSORIES
2
3
1
5063382
Ref Part
No. No. Description Quantity
1 133325 BOLT/HEX 1
2 133370 PULLEY/SYNCHRONOUS BELT 1
3 133381 FLANGE/OUTPUT 1
907763/BP0999
7 PRINTED IN USA
CRANKSHAFT BF 4M1011F DEUTZ ENGINE
1
5
3
4
2
5068138
Ref Part
No. No. Description Quantity
1 133486 CRANKSHAFT (INCLUDES ITEMS 2-4) 1
2 133487 BEARING/MAIN STANDARD 70MM 5
2A 133488 BEARING/MAIN 1ST UNDERSIZE 69.75MM 5
2B 133489 BEARING/MAIN 2ND UNDERSIZE 69.50MM 5
3 133338 WASHER/THRUST STANDARD 2.4MM 1
3A 133339 WASHER/THRUST 1ST OVERSIZE 2.6MM 1
4 133490 BEARING/BIG END STANDARD 55MM 4
4A 133491 BEARING/BIG END 1ST UNDERSIZE 54.75MM 4
4B 133492 BEARING/BIG END 2ND UNDERSIZE 54.50MM 4
5 133515 INSERT/THREADED 10X1X5MM AR
PRINTED IN USA
8 907763/BP0999
BF 4M1011F DEUTZ ENGINE POWER TAKE-OFF
1
2
5051752
Ref Part
No. No. Description Quantity
1 133517
133368
2 133230 BOLT/HEX 10 X 30MM CLASS 8.8 4
a) Engine serial number 0196377 and later.
b) Before engine serial number 0196377.
PULLEY/V-GROOVED - 162MM (USED W/1050MM V-BELT) 1
a
PULLEY/V-GROOVED - 195MM (USED W/1075MM V-BELT) 1
b
907763/BP0999
9 PRINTED IN USA
COVER PLATE BF 4M1011F DEUTZ ENGINE
3
1
5051756
2
Ref Part
No. No. Description Quantity
1 133363 PLATE/COVER 1
2 133120 BOLT/HEX 6 X 10MM CLASS 8.8 3
3 133172 WASHER/PLAIN 3
PRINTED IN USA
10 907763/BP0999
BF 4M1011F DEUTZ ENGINE FLYWHEEL
1
3
2
5068074
Ref Part
No. No. Description Quantity
1 133446 FLYWHEEL (INCLUDES ITEM 2) 1
2 133445 RIM/GEAR 1
3 133335 BOLT/SCREW 8
907763/BP0999
11 PRINTED IN USA
CONNECTING ROD BF 4M1011F DEUTZ ENGINE
2
5
3
5068152
4
1
Ref Part
No. No. Description Quantity
1 133443 ROD/CONNECTING (INCLUDES ITEMS 2-4) 1
2 133441 BOLT/BIG END 2
3 133318 NUT 2
4 133357 BUSHING/BIG END STANDARD 33.07-33.11MM 1
4A 133358 BUSHING/BIG END OVERSIZE 33.23-33.36MM 1
5 133490 BEARING/BIG END STANDARD 55MM 1
5A 133491 BEARING/BIG END 1ST UNDERSIZE 54.75MM 1
5B 133492 BEARING/BIG END 2ND UNDERSIZE 54.50MM 1
PRINTED IN USA
12 907763/BP0999
BF 4M1011F DEUTZ ENGINE PISTON
4
1
A
2
A
3
3
5069099
Ref Part
No. No. Description Quantity
1 133504 PISTON “A” 1
2 133369 PIN/PISTON 1
3 133159 RING/SNAP 2
4 133503 RINGS/SET OF PISTON 1
907763/BP0999
13 PRINTED IN USA
FILLER CAP BF 4M1011F DEUTZ ENGINE
A
1
A
A
5067612
Ref Part
No. No. Description Quantity
1 133444 CAP/FILLER AR
PRINTED IN USA
14 907763/BP0999
BF 4M1011F DEUTZ ENGINE CYLINDER HEAD FASTENINGS
1
3
4
2
5
5067614
Ref Part
No. No. Description Quantity
1 135535 BOLT/CYLINDER HEAD 10
2 133427 PIN/SPIRAL 2
3 133574 GASKET/CYLINDER HEAD 1.48MM AR
4 133575 GASKET/CYLINDER HEAD 1.55MM AR
5 133576 GASKET/CYLINDER HEAD 1.60MM AR
907763/BP0999
15 PRINTED IN USA
CYLINDER HEAD BF 4M1011F DEUTZ ENGINE
9
8
7
1
6
11
2
5
5069158
3
4
Ref Part
No. No. Description Quantity
1 133564
133458
2 133380 INSERT/VALVE SEAT EXHAUST 4
2A 133327 INSERT/VALVE SEAT 1ST OVERSIZE 37.27MM 4
3 133403 INSERT/VALVE SEAT INTAKE 4
3A 133356 INSERT/VALVE SEAT 1ST OVERSIZE 42.87MM 4
4 133548
133359
5 133362 VALVE/EXHAUST 4
6 133352 SEAL/VALVE STEM 8
7 133456 SPRING/COMPRESSION 8
8 133321 CAP/SPRING 8
9 133322 COLLET/VALVE 16
10 133353 GUIDE/VALVE (NOT SHOWN) 6
11 133106 AGENT/SAFETY LOCK AR
a) Engine serial number 0214548 and later.
b) Before engine serial number 0214548.
HEAD/CYLINDER (INCLUDES ITEMS 2-9) 1
a
HEAD/CYLINDER (INCLUDES ITEMS 2-9) 1
b
VALVE/INLET 4
a
VALVE/INLET 4
b
PRINTED IN USA
16 907763/BP0999
BF 4M1011F DEUTZ ENGINE VALVE MECHANICAL COVER
5069157
5069113
4
3
5
6
1
2
8
10
9
Before Engine Serial
Number 0214548
7
Ref Part
No. No. Description Quantity
1 133565
133508
2 133566
133472
3 133164 BOLT/HEX 6 X 30MM CLASS 8.8 10
4 133163 BOLT/HEX 6 X 25MM CLASS 8.8 1
5 133426 VALVE/BREATHER 1
6 133250 O-SEAL 45 X 4MM 1
7 133509
8 133510
9 133119
10 133167
a) Engine serial number 0214548 and later.
b) Before engine serial number 0214548.
COVER/CYLINDER HEAD 1
a
COVER/CYLINDER HEAD 1
b
GASKET 1
a
GASKET 1
b
ELBOW 1
b
PLATE/COVER 1
b
BOLT/HEX 5 X 10MM CLASS 8.8 5
b
WASHER/PLAIN 5
b
907763/BP0999
17 PRINTED IN USA
CAMSHAFT DRIVE BF 4M1011F DEUTZ ENGINE
6
5
6
5
8
3
1
7
4
2
5067701
Ref Part
No. No. Description Quantity
1 133378 PULLEY/SYNCHRONOUS BELT 1
2 133242 BOLT/HEX 14 X 110MM CLASS 12.9 1
3 133231 BOLT/HEX 8 X 60MM CLASS 8.8 11
4 133324 WASHER/PLAIN 1
5 133144 PLUG/SCREW 10 X 1MM 2
6 133132 RING/SEALING 10 X 16MM 2
7 133347 KIT/REPAIR 1
8 133103 COMPOUND/PACKING AR
PRINTED IN USA
18 907763/BP0999
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