Daewoo DSA-151L, DSA-181L, DSB-181L Service Manual

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Contents

CONTENTS

1.

Specifications ................................................................................................

2

2.

Outline and Dimensions .................................................................................

3

3.

Operation .....................................................................................................

5

4.

Wiring Diagram..........................................................................................

17

5.

Refrigerant Cycle .........................................................................................

22

6.

Control Block Diagram.................................................................................

23

7.

Electric Circuit Diagram................................................................................

24

8.

Trouble Shooting..........................................................................................

27

9.

Disassembly Instructions ...............................................................................

43

 

1)

Indoor Unit..............................................................................................

43

 

2)

Outdoor Unit...........................................................................................

45

 

3)

Exploded Diagram (Indoor Unit) ...............................................................

47

 

4)

Exploded Diagram (Outdoor Unit) ............................................................

50

 

5)

Control Box Assembly..............................................................................

56

1. SPECIFICATIONS

DSA-151L/DSA-181L/DSB-181L

 

 

 

 

MODEL

 

DSA-151L

DSA-181L

DSB-181L

ITEM

 

 

 

 

 

 

 

Function

 

 

 

Cooling

 

Class

 

 

 

T

 

Power Supply

 

 

AC 208~230V, 60Hz

AC 208~230V, 60Hz

AC 220~240V, 50Hz

Capacity

 

W

4,300

5,100

5,100

 

 

Btu/h

15,500

17,500

17,500

Dehumidification

 

 

1.98l/h

2.3l/h

2.3l/h

 

Running Current

 

6.6A

8.3A

9.8A

Electrical

Power Input

 

1,450W

1,785W

1,950W

Data

 

 

 

 

 

 

 

Starting Current

 

42A

44A

46A

 

Type

 

Rotary

Rotary

RECIPRO

Compressor

Model

 

RCA150A001

ECB185211A

CRDQ-0200-PFJ

 

Capacitor

 

 

30µF/400 VAC

 

 

Type

Indoor

 

Cross Flow Fan

 

 

 

Outdoor

 

Propeller Fan

 

Fan

Capacitor

Indoor

 

1.2µF/400 VAC

 

 

 

 

 

 

 

 

Outdoor

 

3µF/400 VAC

 

 

Motor Model

Indoor

IC-9425DWKH6A

IC-9425DWKH6A

IC-9425DWKC5A

 

 

Outdoor

AM12DPD05

AM12DPD05

AM12DPD04

Refrigerant

Control

 

 

Capillary

 

 

 

 

 

 

(R-22)

Charge Q'ty

 

1,250g

1,450g

1,150g

 

 

 

Type

 

 

Flare

 

Connection

OD

Indoor

 

1/4”(6.35mm)

 

 

(Liquid/Suction)

Outdoor

 

1/2”(12.7mm)

 

Dimensions

Indoor

 

 

1,035 x 322 x 205

 

 

Outdoor

 

 

800 x 615 x 277

 

Net Weight

Indoor

 

11.7Kg

11.7Kg

11.7Kg

 

Outdoor

 

43Kg

44Kg

55.8Kg

 

 

 

2

 

 

Daewoo DSA-151L, DSA-181L, DSB-181L Service Manual

OUTLINE AND DIMENSIONS

INDOOR UNIT

2.

1

DSA-151L/DSA-181L/DSB-181L

Connecting¿‹ Æ˘˜ ˙`Pipe

Plate”fi Mounting`⁄˘˙

453

 

1035

`⁄„«REMOCON…–‚fi‚ ˜

 

3

‰˙‡»GrilleInsert‚Ø– ‚–

Body‰˙‡»– ‚ ˆ…

322

205

Filter-L

Filter-R

2 OUTDOOR UNIT

DSA-151L/DSA-181L/DSB-181L

Inlet

Inlet

 

 

277

 

367

 

Panel Top

Outlet

Cabinet

Handle

4

Discharge

615

Grille

 

800

Foot

Service Valve

3. OPERATION

1PARTS OF NAME AND FUNCTION

DSA-151L/DSA-181L/DSB-181L

Indoor Unit

 

Deodorizing Filter

 

 

Removes bad

 

 

smells from the air.

 

Electrostatic Filter

 

Test/Emergency/

Removes dust

Air In

Remote Switch

particles

Slide to select

 

 

the desired position.

Indoor Cover

 

 

Air Cleaning

 

Remote Sensor

Filters

 

 

Removes dust

 

 

and prohibits

 

Indicators

germs.

 

Fan Direction

Indicate the

Cold Air

 

(Up/Down)

AC setting.

 

 

Fan Direction

 

(Left/Right)

 

 

LCD Remote Controller

Power Plug

5

DSA-151L/DSA-181L/DSB-181L

Indoor Unit Display

Switch Panel

Remote Control Signal Receiver

This place is the part to receive the signal if it receive the signal, you can hear the signal “beep. beep”.

EMERGENCY REMOTE

 

Timer

 

Quick

 

Airclean

 

ON

Timer (Yellow)

ON (Red)

Lights during the time

Lights when the

reservation mode.

operation is going on.

Quick (Red)

Air clean (Green)

Lights during the

 

time Quick

 

Mode.

 

There is a switch panel at inside of Front Panel. At the time of operating, open the Front Panel.

Emergency switch can be used when the remote controller is lost or Testing.

Remote switch is usually used by remote controller.

6

DSA-151L/DSA-181L/DSB-181L

Outdoor Unit

AC Cover

Remove cover to access the AC

AIR IN connection from this unit to the indoor unit.

Connection Wire

Drain Hose

COPPER TUBING

AIR OUT

Service Valves

The indoor and outdoor units are connected by copper tubes which are connected here.

Grounding Screw

Ground the unit here.

Ground Wire (Not supplied)

7

2REMOTE CONTROLLER

DSA-151L/DSA-181L/DSB-181L

Name of Each Button

AUTO

FAN SPEED Button

 

 

 

Press to select the fan speed

 

 

 

(High " ", Middle " ",

MODE

FAN SPEED

FAN DIR.

Low " ").

MODE Button

 

 

 

Press to cycle through the modes

SLEEP

 

FAN DIR.

(Auto/Quick/Cooling/Fan/Dry)

TIMER

 

 

 

 

SLEEP Button

ON/OFF

ENTER/

TURBO/MILD

Press to set the unit for

 

CANCEL

 

 

 

 

the sleep mode.

 

 

 

TIMER ON/OFF Button

Press to set the unit of or on time. (0.5, 1, 1.5, 2, 2.5, 3, 4, 5, 6, 8, 10, 12, 16, 20, 24hr)

TIMER ENTER/CANCEL Button

Press to enter a timer setting or to cancel timer setting

Display

Displays information pertaining to unit.

ON/OFF Button

Press to turn the unit on or off.

TEMPERATURE Buttons

Press to raise or lower the desired temperature.

FAN DIR. Button

Press to select up/down direction for fan.

FAN DIR. Button

Press to select left/right direction for fan.

TURBO/MILD

Press to be colder the unit.

COVER

Slide down to access most of the remote buttons. Slide down further to access the battery compartment.

8

3REMOTE CONTROLLER DISPLAY

DSA-151L/DSA-181L/DSB-181L

MODE Indicators (Auto/Quick/Cool/Fan/Dehumidifier)

Lights to indicate the mode selected.

AUTO

FAN Indicators

Lights to indicate the fan speed.

NATURAL Indicator

Lights to indicate the speeds simulating a breeze.

FAN DIRECTION Indicators

Lights to indicate the fan direction.

TIMER Indicators (Include sleep)

Lights to indicate the timer function mode.

TEMPERATURE & RESERVATION TIME lndicators

Lights to indicate the temperature or time.

Replacing Batteries

1

Open the cover after

2

Put the drycell by + –

3

Close the cover after

pressing the arrow

direction.

 

pushing into arrow

direction and pulling out.

 

 

direction.

 

 

 

+

 

 

 

 

 

+

 

 

9

4 DESCRIPTION OF FUNCTIONS

OFF-Timer

If you set time in OFF-Timer Mode, the unit will stop at the set time.

Unit ON

ON

Unit OFF

OFF

SET Time

HOUR

ON-Timer

If you set time in ON-Timer Mode, the unit will run at the set time.

Unit ON

 

ON

 

Unit OFF

 

OFF

 

SET Time

HOUR

Control of Room Temperature

(1)Range of setting temperature: 18~32°C

(2)Setting temperature: Operating temperature of compressor

COMP (ON)

COMP (OFF)

-1˚C

0˚C

Temperature

 

 

(RT-DT)

 

(COOLING)

 

Room temperatrue (< setting temperature

Compressor OFF

Room temperature (> setting temperafure

Compressor ON

(3) During the time of test operating, Fan (Indoor, Outdoor) and Compressor is running regardless of room temperature.

Buzzer

If the Indoor Unit Display receive the signal of Remote Controller, you can hear the signal "beep –" or "beep, beep".

10

FanSpeed (Indoor Unit)

(1)Motor speed (high speed, normal speed, low speed).

(2)Remote controller setting fan speed. (Auto, L, M, H, Natural)

(3)Relation of operating mode between fan speed.

 

FAN ONLY

COOL

DEHUMI-

AUTO

Quick

 

DIFICATION

 

 

 

 

 

H

H

H

X

H

H

M

M

M

X

M

X

L

L

L

X

L

X

Auto

X

Auto

Auto

Auto

X

Natural

Natural

Natural

X

Natural

X

 

 

 

 

 

 

(4) Automatic Operation

If the unit is set in 'AUTO' mode, the unit operates automatically according to the room temperature to keep the room temperature comfortable.

(COOLING)

• DSA-151L/DSA-181L/DSB-181L

H

M

L

 

 

 

 

 

0 +1°C +2°C

(RT-DT)

11

Sleep Mode

(1)When you are going to sleep, select sleep switch and the unit controls the room to the desired temperature. (The unit will not operate after 4 hour)

(2)For changing the temperature.

Difference

desired temperature between room temperature (°C)

 

 

 

0.5°C

 

 

0.5°C

 

Desired

0.5°C

 

 

 

 

 

Temperature

 

 

 

0

0.5

1.0

HOUR

SET TIME

(3) To cancel sleep mode, press the SLEEP button again or press the MODE button once.: the SLEEP indicator will disappear in the display.

Emergency Operation

(1)When the remote controller is lost, damaged or the battery is discharged, the Emergency operation can be used to run the unit.

(2)The setting conditions of Emergency operation are as follows.

Operation mode: AUTO

Preset temperature: 26°C

Fan speed: AUTO

12

FrostPrevention of Indoor Unit

When the unit operates at low ambient temperature, frost may appear on the Evaporator. When the indoor coil temperature is lower than 0°C at the end of 10 minutes of continuous compressor operation from the start, the microcomputer of the unit stops the compressor to protect the unit from the frost. The control procedure for indoor coil freeze protection.

1)The compressor and outdoor fan turn off.

2)Indoor fan operates according to user set speed.

3)The normal operation returns when the indoor coil temperature is higher than 7°C or equal to 7°C.

ON

Compressor and

OFF

Outdoor Fan

Set Speed

Indoor Fan

0°C 7°C

(Indoor coil temperature)

3min. Time Delay of Compressor

In normal operation, there is a time delay of three minutes between turn off and turning back on including initial power up.

Indoor Fan Motor Starting

When indoor fan motor is on, it always starts at normal speed and then it operates desired speed.

13

AutoMode

(1) When the room temperature is higher than 28°C (Cooling Mode) !Compressor and lndoor Fan

 

 

 

 

ON

 

OFF

 

 

 

 

°

(Room temperature-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-1

0

C

Desired temperature)

 

@ The fan will automatically operate as following Figure

 

 

 

 

 

 

H

 

 

 

 

 

M

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L

 

 

 

 

 

 

 

 

°C

(Room temerature-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Desired temperature)

0

+1

+2

 

 

 

 

 

 

(2)When the room temperature is lower than 28°C and higher than 22°C (Dehumidification Mode).

(3)When the room temperature is lower than 22°C (Fan only).

14

Dehumidification Mode

!Desired temperature < Room temperature Outdoor Fan, Compressor : ON

Indoor Fan : Low speed

@Desired temperature >Room temperature Compressor : 3 min/ON, 5 min/OFF

Indoor Fan : 3 min 30 second/ON, 4 min 30 second/OFF Fan Speed : Low speed

#Room temperature >18°C Compressor : OFF

Indoor Fan : 1 min/ON, 7 min/OFF Fan speed : Low speed

AirDischarge Direction

(1)When you turn on the unit, the flaps move to the position of keeping the room temperature comfortable.

(2)The air discharge direction is below.

Up/Down On/Off

Left/Right On/Off

Quick Mode (Powerful Cooling)

(1) Cooling condition !Fan Speed: High speed

@ Air discharge direction: Fixed

# Set temperature: 18°C (Fixed) $ Operation Mode: Cooling Mode % Compressor and Outdoor Fan

ON

OFF

(Room temperature-18˚C) -1 0

15

Self-Diagnostic Function

The control will contain diagnostic test to verify the integrity of the system.

(1)Error Code Display Pattern

!ON LAMP: ON (Red) LED ON/OFF

@ Error Code (Display in Emergency Mode only)

ERROR CODE

 

 

 

 

 

DISPLAY PATTEN

ERROR CONTENTS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8 seconds

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Room air thermistor, connector

1

 

 

 

 

 

 

 

 

0.5 second

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Indoor coil thermistor, connector

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8 seconds

Compressor, Electrical parts of

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

0.5 second

 

comp. Gas leak

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16

4. WIRING DIAGRAM

DSA-151L

UNIT INDOOR UNIT OUTDOOR

17

DSA-181L/DSB-181L

18

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