Carrier 48DJE User Manual

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HEATING & COOLING
Single-Package Rooftop Heating/Cooling Units
User’s Information Manual
NOTE TO INSTALLER
This manual should be left with the equipment owner.
FOR YOUR SAFETY

A WARNING

Improper installation, adjustment, alteration, ser vice or maintenance can cause injury or prop erty damage. Refer to this manual. For assis tance or additional information consult a qualified installer, service agency or the gas supplier.
FOR YOUR SAFETY
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not
use any phone in your building.
• Immediately call your gas supplier from a
neighbor’s phone. Follow the gas suppli er’s instructions.
• If you cannot reach your gas supplier, call
the fire department.

A WARNING

Before performing recommended maintenance, be sure main power switch to unit is turned off. Electrical shock could cause personal injury.
Your rooftop combination heating/cooling unit is equipped with an automatic direct spark ignition and induced draft combustion blower.

A WARNING

Do not attempt to light by hand; personal injury may
result.
TO LIGHT UNIT

A DANGER

1. Do not turn off the electrical power to unit without first turning off the gas supply.
2. Before attempting to start the gas heating section, familiarize yourself with all the procedures that must be followed.
If you do not follow these instructions exactly, a fire or explosion may result, causing property damage, in jury or loss of life.
48DJD,LJD005-014
48DJE,LJE004-012
INTAKE LOUVERS
Fig. 1 — Gas Valve Location
See Fig. 1 for location of gas valve. Refer to Fig. 2 while
proceeding with the following steps.
Step 1 -
setting and
Step 2 ­Step 3 — Step 4 — Step 5 —
wise
Step 6 —
wise'
Set room thermostat to the lowest temperature
set SYSTEM switch to HEAT position.
Close the manual gas valve. Turn off the electrical supply to the unit. Remove the burner compartment access panel.
Turn the control dial on the gas valve clock-
to the OFF position and wait 5 minutes.
Turn control dial on gas valve counterclock-
to the ON position.
Step 7 — Replace the burner compartment access panel. Step 8 — Turn on the electrical supply to unit. Step 9 — Open the manual gas valve.
Step 10 — Set room thermostat selector slightly above room
temperature to start unit. The induced-draft combustion air
fan will start. Main gas valve will open and main burners
should ignite within 4 seconds. If the burners do not light,
there is a 60 second delay before another 4 second try. If
the burner still does not light, the time delay is repeated. If the burner does not light on the 11th attempt, there is a lockout. Repeat Steps 1 - 10. If burners still do not light, call for service.
Step 11 — Set the temperature selector on room thermo
stat to desired setting.

A WARNING

If the main burners fail to light, or the blower fails to
come on, shut down gas heating section and call your dealer for service. Failure to follow these requirements could result in serious personal injury.
BURNER ACCESS PANEL
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book|1 |4 PC 111 Catalog No 564-906 Printed in U.S A Form 48D,L-2SO Pg 1 10-91 R eplaces: 48D,L-1 SO Tab la 6a
STEP 1
'T a
\\ \ ‘ \ \ \ \ » \ l \ \ > U l h H I
50 60 70 80
48DJD,LJD005-009
48DJE,LJE004-007
48DJD,LJD005-009 48DJD.LJD012,014 48DJE;LJE004-007 48DJE.LJE008-012
STEPS
48DJD,LJD012,014 48DJE,LJE008-012
STEPS
50 60 70 80
Fig. 2 — To Light Unit
STEP 10

TO SHUT UNIT OFF

A WARNING

1. Do not turn off the electrical power to unit without first turning off the gas supply.
2. Never attempt to manually light the main burners on unit with a match, lighter, or any other flame. If the electric sparking device fails to light the main burn ers, refer to the following shutdown procedures, then call your dealer as soon as possible.
Failure to follow these procedures can result in serious fire or personal injury.
Refer to Fig. 3 while proceeding with the following steps.
ROUTINE MAINTENANCE AND CARE
FOR THE EQUIPMENT OWNER
Before proceeding with those things you might want to
maintain yourself, please carefully consider the following:

A WARNING

1. TURN OFF GAS SUPPLY AND THEN ELECTRI CAL POWER TO YOUR UNIT BEFORE SERVIC ING OR PERFORMING MAINTENANCE.
2. Do not turn off electrical power to this unit without first turning off the gas supply.
3. When removing access panels or performing main tenance functions inside your unit, be aware of sharp sheet metal parts and screws. Although special care has been taken to reduce sharp edges to a minimum, be extremely careful when handling parts or reach ing into the unit.
Step 1 — Set room thermostat to lowest temperature set
ting and set SYSTEM switch to OFF.
Step 2 — Close the external manual gas valve. Step 3 — Turn off electrical power supply to unit. Step 4 — Remove the burner compartment access panel. Step 5 — Turn the control dial on the gas valve clock
wise Q to the OFF position.
Step 6 — Replace the burner compartment access panel. Step 7 — If unit is being shut down because of a malfunc
tion, call your dealer as soon as possible.
If unit is being shut down because the heating season has ended, restore electrical power to the unit to ensure opera tion of the cooling system during the cooling season.
Should overheating occur, or the gas supply fail to shut off, shut off the manual gas valve to the unit before shut ting off the electrical supply.
Do not use this unit if any part has been under water. Immediately call a qualified service technician to inspect the unit and to replace any part of the control system and gas control which has been under water.

MAINTAINING YOUR UNIT

All maintenance should be handled by skilled, experi enced personnel. Your dealer ean help you establish a stan dard procedure.
For your safety, keep the area around the unit clear and free of combustible materials, gasoline and other flamma ble liquids and vapors.
To assure proper functioning of the unit, the flow of com bustion and ventilating air must not be obstructed from reach ing the unit. Clearance of at least 3 ft on flue and condenser sides and 6 in. on all other sides is required.
Air Filter(s) — Air filter(s) should be checked at least
every 3 or 4 weeks and changed or cleaned whenever they become dirty. Table 1 indicates the correct filter size for
your unit. See Fig. 4 for filter access door location. To replace or inspect filters:
1. On 48DJD,DJE units, lift open the filter access door and lift and pull the filter track until it falls toward you. On 48LJD,LJE units, remove screws on filter access panel and remove panel. Lift up filter track and pull track un til it falls toward you. If the 48LJD,LJE unit has a field­installed accessory filter access door, follow instructions above for 48DJD,DJE units.
2. Remove the left filter by pulling outward from the track.
3. Slide the right filter over to the left and then remove. When installing filters, note the direction of airflow ar
rows on the filter frame. NOTE: It is recommended that filters be field installed out
side of the unit on horizontal economizer/two-position damper applications. Otherwise, the economizer/two-position damper will have to be partially removed to access the filters. The area of the field-installed filters should be equal to the area of the factory-installed filters as shown in Table 1.
If you have difficulty in locating your air filter, or if you
have questions concerning proper filter maintenance, con tact your dealer for instructions. When replacing your unit filters, always use the same size and type of filter that was originally supplied by the installer.
Units with outdoor air capability have a cleanable filter
for the outdoor air. This filter should be checked annually
and cleaned as necessary with steam or hot water and a mild detergent. Do not use disposable filters in place of cleanable filters.

A WARNING

Never operate your unit without filters in place. Fail ure to heed this warning may result in damage to the blower motor and/or compressor. An accumulation of dust and lint on internal parts of your unit can cause loss of efficiency and, in some cases, fire.
Table 1 — Indoor-Air Filter Data
UNfT SIZE
48DJD/DJE
48UD,LJE
004-007 008,009 4 16x20x2 012,014
NOTE: Replacement filters should be UL (Underwriters’ Laborato ries) certified or equivalent.
INDOOR-AIR FILTERS
(Disposable Fiberglass)
Quantity Size (in.)
2 16x25x2
4 20 X 20 X 2
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