Canon Sts-h1 Service Manual

0 (0)

STAPLER SORTER-H1

SERVICE

MANUAL

REVISION 0

DEC. 1997

FY8-13F5-000

COPYRIGHT © 1997 CANON INC.

CANON STAPLER SORTER-H1 REV.0 DEC. 1997 PRINTED IN JAPAN (IMPRIME AU JAPON)

IMPORTANT

THE INFORMATION CONTAINED HEREIN IS PUBLISHED BY CANON, INC., JAPAN, AND IS FOR REFERENCE USE ONLY. SPECIFICATIONS AND OTHER INFORMATION CONTAINED HEREIN MAY VARY SLIGHTLY FROM ACTUAL MACHINE VALUES OR THOSE FOUND IN ADVERTISING AND OTHER PRINTED MATTER.

ANY QUESTIONS REGARDING INFORMATION CONTAINED HEREIN SHOULD BE DIRECTED TO THE COPIER SERVICE DEPARTMENT OF THE SALES COMPANY.

COPYRIGHT © 1997 CANON INC.

Printed in Japan

Imprimé au Japon

Use of this manual should be

strictly supervised to avoid

disclosure of confidential

information

Prepared by

OFFICE IMAGING PRODUCTS TECHNICAL SUPPORT DEPARTMENT 1 OFFICE IMAGING PRODUCTS TECHNICAL SUPPORT DIVISION

CANON INC.

5-1, Hakusan 7-chome, Toride-shi, Ibaraki, 302 Japan

COPYRIGHT © 1997 CANON INC.

CANON STAPLER SORTER-H1 REV.0 DEC. 1997 PRINTED IN JAPAN (IMPRIME AU JAPON)

INTRODUCTION

This Service Manual provides basic facts and figures needed to service the Stapler Sorter-H1 in the field and consists of the following:

Chapter 1 “General Descriptions” shows features, specifications, and names of external parts and how to operate the sorter.

Chapter 2 “Operations and Timing” discusses the sorter’s mechanical and electrical systems by function and various timing of operation.

Chapter 3 “Mechanical System” shows how to disassemble, assemble, and adjust the sorter. Chapter 4 “Maintenance and Inspection” gives lists of periodically replaced parts and consumables/

durables and a scheduled servicing chart.

Chapter 5 “Troubleshooting” shows how to troubleshoot possible faults and gives electrical parts arrangement diagrams, VR/LED/check pin diagrams by PCB, and self diagnosis tables.

In addition to the above chapters, this Service Manual contains an Appendix consisting of a general timing chart, a signals/abbreviations list, communications signals list, a General circuit diagram controller circuit diagrams, special tools list, and solvent/oils list.

For installation, refer to the Installation Procedure that comes with the Sorter Mounting Kit.

COPYRIGHT © 1997 CANON INC.

CANON STAPLER SORTER-H1 REV.0 DEC. 1997 PRINTED IN JAPAN (IMPRIME AU JAPON)

i

ii

COPYRIGHT © 1997 CANON INC.

CANON STAPLER SORTER-H1 REV.0 DEC. 1997 PRINTED IN JAPAN (IMPRIME AU JAPON)

CONTENTS

CHAPTER 1 GENERAL DESCRIPTION

I.

FEATURES..............................................

1-1

IV. OPERATION............................................

1-7

II.

SPECIFICATIONS ...................................

1-2

A.

Operation Panel................................

1-7

III.

NAMES OF PARTS .................................

1-5

B.

Stapling.............................................

1-8

 

A.

External View ...................................

1-5

C. Resupply of Staples to Stapler.......

1-10

 

B.

Cross Section ...................................

1-6

D. Removing a Staple Jam .................

1-12

 

 

 

 

E.

Removing Paper Clogging .............

1-13

CHAPTER 2 OPERATIONS AND TIMING

I.

CONSTRUCTION....................................

2-1

IV.

STAPLER UNIT DRIVE SYSTEM

.........2-24

 

A.

Functional Construction....................

2-1

 

A.

Outline ............................................

2-24

 

B.

Electrical Circuitry.............................

2-2

 

B.

Stapler Unit.....................................

2-26

 

C.

Sorter Controller Input/Output ..........

2-3

 

C.

Controlling the Swinging

 

 

D.

Communication between Copier

 

 

 

Movement of the Stapler Unit.........

2-32

 

 

and Sorter.........................................

2-6

 

D.

Holding the Paper...........................

2-36

II.

BASIC OPERATIONS..............................

2-7

 

E.

Stapling Operation Timing..............

2-37

 

A.

Outline ..............................................

2-7

V.

BIN UNIT DRIVE SYSTEM ...................

2-38

 

B.

Basic Operations ..............................

2-9

 

A.

Outline ............................................

2-38

III.

FEED DRIVE SYSTEM .........................

2-16

 

B.

Bin Unit...........................................

2-39

 

A.

Outline ............................................

2-16

 

C. Controlling the Guide Bar...............

2-44

 

B. Controlling the Feed Speed............

2-18

 

D. Sensors Inside Bin Unit..................

2-47

 

C.

Over Stack Condition .....................

2-19

 

E.

Other Sensors ................................

2-48

 

D.

Jam.................................................

2-22

VI.

POWER SUPPLY ..................................

2-49

CHAPTER 3 MECHANICAL SYSTEM

I.

EXTERNALS ...........................................

3-1

 

A.

External Covers................................

3-1

 

B.

Feed Guide Unit ...............................

3-2

II.

BIN UNIT .................................................

3-3

 

A. Detaching the Bin Unit .....................

3-3

 

B.

Detaching the Bin .............................

3-6

 

C. Detaching the Bin Shift Motor

 

 

 

(M1) ................................................

3-11

 

D.

Lead Cam.......................................

3-12

 

E. Detaching the Guide Bar Motor

 

 

 

(M3) ................................................

3-16

III.

FEED GUIDE UNIT ...............................

3-17

 

A. Detaching the Feed Guide Unit......

3-17

 

B. Detaching the Feed Motor (M2) .....

3-18

 

C. Detaching the Feed Roller..............

3-19

IV.

STAPLER UNIT .....................................

3-20

 

A. Detaching the Stapler Unit .............

3-20

V.

STAPLER SWING UNIT........................

3-21

 

A. Detaching the Stapler Unit

 

 

Swing Motor (M4) ...........................

3-21

 

B. Detaching the Stapler Swing Unit ..

3-22

COPYRIGHT © 1997 CANON INC.

CANON STAPLER SORTER-H1 REV.0 DEC. 1997 PRINTED IN JAPAN (IMPRIME AU JAPON)

iii

CHAPTER 4 MAINTENANCE AND INSPECTION

I.

PERIODICALLY REPLACED PARTS......

4-1

III. PERIODICAL SERVICING ......................

4-1

II.

CONSUMABLES .....................................

4-1

 

 

CHAPTER 5 TROUBLESHOOTING

I.

STANDARDS AND ADJUSTMENTS

.........5-1

IV.

PCB .......................................................

5-18

 

A.

Electrical System..............................

5-1

 

F.

Dip Switch Function List .................

5-19

 

B.

Mechanical System ..........................

5-7

V.

SELF DIAGNOSIS.................................

5-20

II.

TROUBLESHOOTING ...........................

5-9

 

A.

Stack Over Alarm ...........................

5-20

 

A.

Procedure .........................................

5-9

 

B.

Stapler Alarm..................................

5-20

III.

ELECTRICAL PARTS LAYOUT

 

 

C.

Jam.................................................

5-21

 

DIAGRAM ..............................................

5-14

 

D.

Error................................................

5-22

 

A.

Sensors ..........................................

5-14

 

 

 

 

B.Motors, Switches, Solenoids,

PCBs ..............................................

5-16

APPENDIX

A.

TIMING CHART .......................................

A-1

C. LIST OF COMMUNICATION

 

B.

SIGNAL NAME/ABBREVIATION LIST.....

A-5

DATA/SIGNAL WITH COPIER ...............

A-15

iv

COPYRIGHT © 1997 CANON INC.

CANON STAPLER SORTER-H1 REV.0 DEC. 1997 PRINTED IN JAPAN (IMPRIME AU JAPON)

CHAPTER 1

GENERAL DESCRIPTION

I.

FEATURES..............................................

1-1

IV. OPERATION............................................

1-7

II.

SPECIFICATIONS ...................................

1-2

A.

Operation Panel................................

1-7

III.

NAMES OF PARTS .................................

1-5

B.

Stapling.............................................

1-8

 

A.

External View ...................................

1-5

C. Resupply of Staples to Stapler.......

1-10

 

B.

Cross Section ...................................

1-6

D. Removing a Staple Jam .................

1-12

 

 

 

 

E.

Removing Paper Clogging .............

1-13

COPYRIGHT © 1997 CANON INC.

CANON STAPLER SORTER-H1 REV.0 DEC. 1997 PRINTED IN JAPAN (IMPRIME AU JAPON)

1. GENERAL DESCRIPTION

I. FEATURES

1. Light-weight, compact design

In comparison with the existing 20-bin stapler sorters, the size, weight and number of components of this model have been remarkably reduced, while securing the loadability over equivalence to the former models. Reliability and serviceability have been also improved.

2. Applicable to multiple types of copiers

Straight path communication system of this model allows it to be adapted to multiple types of copiers. (Communication can be switched between the new and former IPCs. Allowable speed range is 20 ~

60 cpm.)

COPYRIGHT © 1997 CANON INC.

CANON STAPLER SORTER-H1 REV.0 DEC. 1997 PRINTED IN JAPAN (IMPRIME AU JAPON)

1–1

1.GENERAL DESCRIPTION

II.SPECIFICATIONS

Item

Spec.

Remarks

 

 

 

Loading

Face up, bin shift and open

 

 

 

 

 

No. of bins

20

 

 

 

 

 

 

Capacity per bin: *1

Non sort mode:

 

 

equivalent to 80 g/cm2

600 copies

(A4, LTR, B5, STMT,

30 copies/bin *2

 

 

A4R, LTR-R, B5R)

 

 

500 copies

(A3, 11" × 17", B4, LGL)

25 copies/bin

 

Sort mode:

 

 

 

50 copies

(A4, LTR, B5, A5, STMT,

 

 

 

A4R, LTR-R, B5R)

 

 

25 copies

(A3, 11" × 17", B4, LGL)

 

 

Staple sort mode:

 

 

 

50 copies

(A4, LTR, B5, A4R, LTR-R)

Unavailable to

 

 

(A3, 11" × 17", B4, LGL)

B5R, STMT, A5

 

25 copies

 

 

Group mode:

 

 

 

30 copies

(A4, LTR, B5, A5, STMT,

 

 

 

A4R, LTR-R, B5R)

 

 

25 copies

(A3, 11" × 17", B4, LGL)

 

 

 

 

 

Bin return time

Approx. 10 sec.

 

 

(from 20th to 1st bin)

 

 

 

 

 

 

 

Limitless function

Available

 

 

 

 

 

 

Bin designation function

Unavailable

 

 

 

 

 

 

Control panel

STAPLE key

 

 

 

 

 

Display panel

STAPLE RESUPPLY indicator

 

 

 

 

 

Stapling

Rotating cam

 

 

 

 

 

Copy paper size for

A3, A4, B4, B5, A4R,11" × 17", LGL, LTR, LTR-R

 

auto stapling

 

 

 

 

 

 

 

*1. Capacity per bin may vary depending on restrictions on the host copier.

*2. When the copies are below 100 sheets, all of them are loaded into the first bin.

1–2

COPYRIGHT © 1997 CANON INC.

CANON STAPLER SORTER-H1 REV.0 DEC. 1997 PRINTED IN JAPAN (IMPRIME AU JAPON)

1. GENERAL DESCRIPTION

Item

Spec.

 

 

 

Size of copies (for

A3, A4, B4, B5, A4R, 11” × 17”, LGL, LTR, LTR-R

manual stapling by key

 

operation after copying

 

process)

 

 

 

 

 

Size of copies (for

Any size

manual insertion and

 

stapling by user)

 

 

 

 

 

No. of

 

Automatic

50 copies: A4, LTR, B5, A4R, LTR-R

copies

 

stapling

25 copies: A3, 11" × 17", B4, LGL

(for

 

 

 

stapling

 

 

 

paper

 

 

 

equivalen

 

 

 

t to 80

 

 

 

g/m2)

 

 

 

 

Manual

50 copies: A4, LTR, B5, A4R, LTR-R

 

 

 

 

stapling

25 copies: A3, 11" × 17", B4, LGL

 

 

 

 

 

 

Manually

30 copies: any size

 

 

fed paper

 

 

 

stapling

 

 

 

 

 

Staple

 

Staple for specific use (refilling type, 5,000 staples)

 

 

 

No staple detection

Available (when remaining staples are below 40 after

 

 

 

the stapling process, NO STAPLE indicating lamp lights

 

 

 

up)

 

 

 

Automatic staple

Available (after staples are resupplied and the stapler

feeding

 

unit cover is closed, the staples are automatically fed to

 

 

 

the stapling position)

 

 

 

 

Operating

 

Temperature

As per copier

environm

 

 

 

 

Humidity

As per copier

ent

 

 

 

 

Power supply

24V (from copier)

 

 

 

 

Max. power

 

Approx. 50W

consumption

 

 

 

 

 

 

Serial No.

 

ZRVxxxxx

 

 

 

 

Weight

 

Approx. 20kg

 

 

 

 

Dimensions

 

348 × 595 × 626 [mm]

(W × D × H)

 

 

 

 

 

 

Remarks

48 copies of 80 g/cm2 paper + 2 copies of 200g paper or bundle of paper below 5.5mm in thickness

48 copies of 80 g/cm2 paper + 2 copies of 200g paper or bundle of paper below 5.5mm in thickness

COPYRIGHT © 1997 CANON INC.

CANON STAPLER SORTER-H1 REV.0 DEC. 1997 PRINTED IN JAPAN (IMPRIME AU JAPON)

1–3

1. GENERAL DESCRIPTION

Item

 

Spec.

Staple position

 

 

 

6±2mm

Feed direction

 

 

 

 

6±2mm

 

 

15˚

1–4

COPYRIGHT © 1997 CANON INC.

CANON STAPLER SORTER-H1 REV.0 DEC. 1997 PRINTED IN JAPAN (IMPRIME AU JAPON)

1. GENERAL DESCRIPTION

III. NAMES OF PARTS

A. External view

q

t

y

e

r

w

q Bin unit

w Stapler unit cover e Stapler unit

r Feed guide unit t Latch lever

y Latch

Figure 1-301

COPYRIGHT © 1997 CANON INC.

CANON STAPLER SORTER-H1 REV.0 DEC. 1997 PRINTED IN JAPAN (IMPRIME AU JAPON)

1–5

1. GENERAL DESCRIPTION

B. Cross section

q w

t

r

q Bin unit

 

w Guide bar

 

e Roll

 

r Stapler unit

e

t Feed roller

 

Figure 1-302

1–6

COPYRIGHT © 1997 CANON INC.

CANON STAPLER SORTER-H1 REV.0 DEC. 1997 PRINTED IN JAPAN (IMPRIME AU JAPON)

1. GENERAL DESCRIPTION

IV. OPERATION

A. Operation panel

w q

Figure 1-401

No.

Name of key

Function

Remarks

 

 

 

 

1

Staple key

Pressed to start "manual stapling" or "manual

The process

 

 

insertion/stapling" process.

cannot be

 

 

If the key is pressed during the stapling process,

discontinued

 

 

the process is discontinued.

during the manual

 

 

The lamp blinks when the staple jam occurs in the

insertion/stapling

 

 

stapler.

process

 

 

 

 

2

STAPLE

The lamp lights up when the staples in the stapler

When remaining

 

RESUPPLY

have exhausted.

staples after the

 

indicator

 

stapling process

 

 

 

are below 40.

 

 

 

 

 

 

Table 1-401

 

COPYRIGHT © 1997 CANON INC.

CANON STAPLER SORTER-H1 REV.0 DEC. 1997 PRINTED IN JAPAN (IMPRIME AU JAPON)

1–7

1. GENERAL DESCRIPTION

B.Stapling

Depending on the modes selected on the copier or the presence/absence of a document feeder, the copies delivered into the bins are stapled as follows:

Mode

 

Non sort

Sort

Group

Staple sort

 

 

 

 

 

 

w/ DF used

 

Manual

Auto

 

 

 

 

 

 

w/o DF

 

Manual

Manual

 

 

 

 

 

 

 

 

 

Table 1-402

 

 

1. Auto stapling

 

 

 

 

The copies delivered to the bins with DF will be stapled automatically.

When a document is set to the document plate, manual stapling is possible after completion of copying.

2.Manual staple

The MANUAL STAPLE key lights when the sort mode is selected and copy operation is over; press the key if stapling is desired. A press causes the copies in each bin to be stapled in sequence.

Figure 1-402

Reference:

To stop the stapling operation, press the MANUAL STAPLE key again.

1–8

COPYRIGHT © 1997 CANON INC.

CANON STAPLER SORTER-H1 REV.0 DEC. 1997 PRINTED IN JAPAN (IMPRIME AU JAPON)

1. GENERAL DESCRIPTION

3. Manual insertion

Copies may be stapled by inserting them into the top bin and pressing the MANUAL STAPLE key.

1)Remove all copies from the bin unit.

The bin unit returns to the home position.

2)Check that the bin unit is at the home position. n Otherwise, switch the copier OFF and then ON.

3)Insert the copies into the top bin of the bin unit along the guide plate.

The MANUAL STAPLE key blinks.

n Make sure that no more than 50 copies (equivalent to paper of 80 g/m2) 4) Press the MANUAL STAPLE key.

Bring paper into contact

Figure 1-403

COPYRIGHT © 1997 CANON INC.

CANON STAPLER SORTER-H1 REV.0 DEC. 1997 PRINTED IN JAPAN (IMPRIME AU JAPON)

1–9

1. GENERAL DESCRIPTION

C.Resupply of staples to stapler

When staples in the staple cartridge have exhausted, the STAPLE RESUPPLY LED blinks. Then fill the stapler with new staples in the following procedure.

Caution:

Installing and removing the staple cartridge repeatedly may cause a staple jam. Therefore, advise customers not to remove the staple cartridge except when resupplying staples or at the time of staple jam.

1)Open the stapler unit cover.

2)Lift up the staple cartridge removal lever and remove the staple cartridge.

Figure 1-404

3) Remove the emptied staple case.

Figure 1-405

1–10

COPYRIGHT © 1997 CANON INC.

CANON STAPLER SORTER-H1 REV.0 DEC. 1997 PRINTED IN JAPAN (IMPRIME AU JAPON)

1. GENERAL DESCRIPTION

4) Set new staples correctly to the cartridge.

n Do not peel off the seal to which the staples are attached before setting the staples to the cartridge.

Figure 1-406

5) Pull out the seal attached with staples straight.

Figure 1-407

6) Set the staple cartridge.

Figure 1-408

7) Close the stapler unit cover.

Run the stapler unit idle until a staple comes out.

COPYRIGHT © 1997 CANON INC.

CANON STAPLER SORTER-H1 REV.0 DEC. 1997 PRINTED IN JAPAN (IMPRIME AU JAPON)

1–11

1. GENERAL DESCRIPTION

D. Removing a staple jam

When a staple jam occurs in the stapler, remove it in the following procedure:

1)Remove the staple cartridge.

2)Lower the face plate down to the floor and remove all jammed staples.

Figure 1-409

3) Close the face plate and set the staple cartridge.

1–12

COPYRIGHT © 1997 CANON INC.

CANON STAPLER SORTER-H1 REV.0 DEC. 1997 PRINTED IN JAPAN (IMPRIME AU JAPON)

1. GENERAL DESCRIPTION

E. Removing paper clogging

1. Within sorter a. Feed unit

1) Press the latch lever to separate the sorter from the copier.

Figure 1-410

2) Remove the clogged paper.

Figure 1-411

3)When the paper can be seen from the bin side, insert your hand from the bin side and pull out the clogged paper.

4)Set the sorter to the copier.

COPYRIGHT © 1997 CANON INC.

CANON STAPLER SORTER-H1 REV.0 DEC. 1997 PRINTED IN JAPAN (IMPRIME AU JAPON)

1–13

1. GENERAL DESCRIPTION

1–14

COPYRIGHT © 1997 CANON INC.

CANON STAPLER SORTER-H1 REV.0 DEC. 1997 PRINTED IN JAPAN (IMPRIME AU JAPON)

CHAPTER 2

OPERATIONS AND TIMING

I.

CONSTRUCTION....................................

2-1

IV.

STAPLER UNIT DRIVE SYSTEM

.........2-24

 

A.

Functional Construction....................

2-1

 

A.

Outline ............................................

2-24

 

B.

Electrical Circuitry.............................

2-2

 

B.

Stapler Unit.....................................

2-26

 

C.

Sorter Controller Input/Output ..........

2-3

 

C.

Controlling the Swinging

 

 

D.

Communication between Copier

 

 

 

Movement of the Stapler Unit.........

2-32

 

 

and Sorter.........................................

2-6

 

D.

Holding the Paper...........................

2-36

II.

BASIC OPERATIONS..............................

2-7

 

E.

Stapling Operation Timing..............

2-37

 

A.

Outline ..............................................

2-7

V.

BIN UNIT DRIVE SYSTEM ...................

2-38

 

B.

Basic Operations ..............................

2-9

 

A.

Outline ............................................

2-38

III.

FEED DRIVE SYSTEM .........................

2-16

 

B.

Bin Unit...........................................

2-39

 

A.

Outline ............................................

2-16

 

C. Controlling the Guide Bar...............

2-44

 

B. Controlling the Feed Speed............

2-18

 

D. Sensors Inside Bin Unit..................

2-47

 

C.

Over Stack Condition .....................

2-19

 

E.

Other Sensors ................................

2-48

 

D.

Jam.................................................

2-22

VI.

POWER SUPPLY ..................................

2-49

COPYRIGHT © 1997 CANON INC.

CANON STAPLER SORTER-H1 REV.0 DEC. 1997 PRINTED IN JAPAN (IMPRIME AU JAPON)

2. OPERATIONS AND TIMING

I. CONSTRUCTION

A. Functional construction

The sorter can be divided into six functional blocks; i.e., control panel, feed drive system, bin unit drive system, stapler unit drive system*, guide bar dive system, and control system.

 

Control

 

 

 

panel

 

 

 

 

Feed

 

 

drive

Bin unit

system

 

 

 

drive system

 

 

system

 

Stapler

 

 

unit drive

Control

 

system

 

 

 

 

Guide bar drive system

Figure 2-101

COPYRIGHT © 1997 CANON INC.

CANON STAPLER SORTER-H1 REV.0 DEC. 1997 PRINTED IN JAPAN (IMPRIME AU JAPON)

2–1

2. OPERATIONS AND TIMING

B. Electrical circuitry

The sorter is controlled by the sorter controller. The ICs on the sorter controller PCB has the functions as shown in the table below.

Symbol

Function

 

 

Q1

Sequence control

 

 

Q2

Sensor value adjustment, operation mode control, etc.

 

 

Q3

Built-in sequence program control

 

 

Q4

Control of communication with copier

 

 

 

Table 2-101

 

Sorter controller PCB

Sensor

 

 

Q1 CPU

Switch

Motor

 

Q2

 

RAM

Control

 

panel

Q3

 

 

ROM

 

Q4

 

Communication

 

IC

 

Copier

 

Figure 2-102

2–2

COPYRIGHT © 1997 CANON INC.

CANON STAPLER SORTER-H1 REV.0 DEC. 1997 PRINTED IN JAPAN (IMPRIME AU JAPON)

2. OPERATIONS AND TIMING

C. Sorter controller input/output

Sorter controller output

Stapler motor

 

J201

 

 

 

1

1 11

 

M5

2

2 10

J102

 

 

 

 

3

3

9

 

4

4

8

 

Guide bar swing motor

M3

Shift motor

M1

Feed motor

M2

Stapler unit swing motor

M4

1

2

3

4

5

6

1

2

1

2

3

4

5

6

1

2

3

4

5

 

 

 

6

 

 

 

 

 

 

5

 

J110

 

4

 

 

3

 

 

 

2

 

 

 

1

 

 

 

 

 

 

 

 

J111

1

2

 

 

 

6

 

 

 

 

 

 

5

 

J112

 

4

 

 

3

 

 

 

2

 

 

 

1

 

 

 

 

 

 

 

 

J116

1

2

3

4

5

Sorter controller PCB

J7

11

22

33

44

 

J9

1

 

A

2

 

 

3B

4A*

6 B*

J8

1

2

3

A

4

 

5B

6A*

8

 

B*

 

 

 

 

J12

5

 

A

4

 

B

3

 

A*

2

 

B*

1

 

 

 

 

 

See page 2-27 for details.

+24V

See page 2-46 for details.

See page 2-42 for details.

+24V

See page 2-17 for details.

+24V

See page 2-34 for details.

Figure 2-103

COPYRIGHT © 1997 CANON INC.

CANON STAPLER SORTER-H1 REV.0 DEC. 1997 PRINTED IN JAPAN (IMPRIME AU JAPON)

2–3

Canon Sts-h1 Service Manual

2. OPERATIONS AND TIMING

Sorter controller input (1/2)

 

 

 

 

 

 

 

Sorter controller PCB

MS5

 

 

J201

 

 

 

J7

 

NO

COM

7

7

5

7

7

SPEMP

When staple is

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

absent, "1"

No-staple detection

 

 

 

 

 

 

 

MS6

 

 

 

 

 

 

 

 

NO

COM

8

8

4

8

8

SP CART

When cartridge is

 

 

 

 

 

 

 

 

 

 

 

 

J102

 

 

absent, "1"

No-cartridge detection

 

 

 

 

 

 

 

 

 

 

 

 

 

 

+5V

 

 

 

 

 

 

 

 

PI8

 

9

9

3

9

9

SPLHP

When stapling operation

 

 

 

 

 

 

 

 

 

 

 

 

 

is at home position, "0"

 

 

 

 

 

 

 

 

Stapling

 

 

 

 

 

 

 

 

operation home

 

 

 

 

 

 

 

+5V position sensor

 

 

 

 

 

 

 

PI9

 

11

11

1

11

11

SELF P When first staple is

 

 

 

 

 

 

 

 

 

 

 

 

 

reached, "0"

Automatic

 

 

 

 

 

 

 

 

 

 

 

 

 

first staple sensor

 

 

 

 

 

+24V

 

MS3

 

 

 

 

 

 

 

 

 

 

 

J103

 

 

 

 

 

 

 

 

 

 

 

NO

COM

 

 

1

1

12

 

 

 

 

 

 

2

2

13

IBUTU

When obstacle is

Obstacle detection

 

 

 

 

 

 

 

 

 

 

 

detected, "0"

 

 

 

 

 

 

 

+5V

 

Bin unit upper limit sensor

 

 

 

 

J11

 

 

3

 

 

 

 

1

 

 

 

2

 

 

 

 

2

 

 

PI4

1

 

 

 

 

3

BUL

When bin unit reaches

 

 

 

 

 

 

 

 

the upper limit, "0"

 

 

 

 

 

 

 

+5V

 

Bin unit lower limit sensor

 

 

 

 

 

 

 

3

 

 

 

 

4

 

 

 

2

 

 

 

 

5

 

 

PI5

1

 

 

 

 

6

BLL

When bin unit reaches

 

 

 

 

 

 

 

 

the lower limit, "0"

 

 

 

 

 

 

 

+5V

 

Joint sensor

 

 

 

 

 

J13

 

 

3

 

 

 

 

1

 

 

 

2

 

 

 

 

2

 

 

PI6

1

 

 

 

 

3

SOP

When sorter is

 

 

 

 

 

 

 

 

connected with copier,

Control panel

J301

 

 

 

 

 

 

"1"

 

J201

 

J104

 

 

 

 

 

 

 

 

 

 

 

3

3

2

2

3

3

SPL SW

In manual stapling

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

operation, "0"

 

 

 

 

 

Figure 2-104

 

 

 

2–4

COPYRIGHT © 1997 CANON INC.

CANON STAPLER SORTER-H1 REV.0 DEC. 1997 PRINTED IN JAPAN (IMPRIME AU JAPON)

2. OPERATIONS AND TIMING

Sorter controller input (2/2)

 

Bin inside paper

 

J203

 

 

 

sensor

 

 

 

 

 

 

1

 

 

1

 

 

 

 

 

 

 

 

 

 

 

2

 

 

2

 

S1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Light-emitting unit

 

 

 

 

Bin-inside paper

 

J204

 

 

 

sensor

 

 

 

 

 

2

 

 

2

 

S2

 

1

 

 

1

 

 

 

 

 

 

 

 

Light-receiving unit

 

 

 

Guide bar home

 

 

 

position sensor

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

PI3

 

 

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Joint switch

MS1

NO COM

Bin shift motor

clock sensor

NO

 

 

 

 

 

 

 

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

PI1

1

 

 

 

 

 

 

 

 

Lead cam home

 

 

position sensor

 

 

 

 

 

 

 

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

PI2

1

 

 

 

 

 

 

 

 

Stapler unit cover switch

 

 

 

 

MS2

 

 

 

NO

 

 

 

 

COM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Stapler unit home position switch MS4

NO COM

Stapler unit cover sensor

 

 

 

 

 

 

3

 

 

 

 

 

 

 

 

2

 

 

 

 

PI7

1

 

 

 

 

 

 

 

 

 

Control panel

J301

 

S3

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Sorter controller PCB

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

+5V

 

 

4

 

 

 

 

 

 

 

 

 

1

J4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

 

 

 

 

 

 

2

 

 

2

 

 

 

 

 

 

 

BIN LED

LED emitting light at "1"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

J108

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(blinking)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

3

 

 

3

 

 

 

 

 

 

 

PA CHE

When paper is present

 

1

 

 

 

 

 

 

4

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

in bin, "1"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

+5V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

 

 

 

 

 

 

 

 

 

STYGHP

When guide bar is at

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

 

 

 

 

 

 

 

 

 

 

 

the home position, "1"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

+24V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

J10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

JOI SW

When sorter is connected

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MS7

Obstacle

 

 

+5V

with copier, "1"

 

 

 

 

 

COM

 

 

detection

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

J5

Pulses according to

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SHIFT CLK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

rotation speed of

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

+5V

shift motor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

 

 

 

 

 

 

 

 

 

CUMH

When lead cam is at

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

the home position, "1"

 

 

 

 

 

J115

 

 

 

 

 

 

+24V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

1

J6

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

2

 

 

 

 

2

 

 

 

 

 

 

 

SPLOPN

When stapler unit cover

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

+24V

is closed, "1"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

 

 

 

 

3

 

 

 

 

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

 

 

4

 

 

 

 

4

 

 

 

 

 

 

 

SPUHP

When stapler unit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

+5V

is swinging home

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

position, "1"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

J14

 

 

 

 

 

 

 

 

 

5

 

 

 

 

3

 

 

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

 

 

 

 

6

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

7

 

 

 

 

7

 

 

 

 

1

 

 

 

 

 

 

 

 

 

SPL COV

When stapler unit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

cover is closed, "1"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

J202

 

 

J104

 

J3

 

1

 

 

 

 

 

4

1

 

 

4

1

 

 

 

 

 

 

 

SPLED

When stapling is

2

 

 

 

 

 

3

2

 

 

3

2

 

 

 

 

 

 

 

HARI LED

possible, "1";

4

 

 

 

 

 

1

4

 

 

 

1

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

when staple is absent, "1"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S4

Figure 2-105

COPYRIGHT © 1997 CANON INC.

CANON STAPLER SORTER-H1 REV.0 DEC. 1997 PRINTED IN JAPAN (IMPRIME AU JAPON)

2–5

2. OPERATIONS AND TIMING

D.Communication between copier and sorter

1. Outline

The copier and sorter send status signals back and forth between them through the IPC (IC for communication) communication.

The sorter is provided with both the new and former IPC communication functions, which can be switched over according to the copier to be installed. The functions are changed over by turning ON or OFF the No. 6 dip switch (SW1) on the sorter controller PCB.

SW1-6

ON

OFF

 

 

 

Communication system

Former IPC communication

New IPC communication

 

 

 

These signals are first written into the RAM on the sorter controller PCB and then sent out in response to control signals from the CPU (Q1).

Though a service man cannot check if status signals are properly transferred or not, if signals are improperly transferred, the automatic diagnosis function of the copier is activated and an error code is displayed on the control panel of the copier.

2–6

COPYRIGHT © 1997 CANON INC.

CANON STAPLER SORTER-H1 REV.0 DEC. 1997 PRINTED IN JAPAN (IMPRIME AU JAPON)

2. OPERATIONS AND TIMING

II. BASIC OPERATIONS

A. Outline

The sorter sorts and staples copies delivered to it according to the modes selected on the copier. The delivered copies can be also stapled by operating the operation keys on the copier.

Four operating modes as shown below are available.

1.Non sort mode

2.Sort mode

3.Group mode

4.Staple sort mode

1.Non sort mode

The sorter has a cascade stack function. When the number of copies is below 100, all of them are loaded into the first bin but, when exceeding 100, 30 or 25 copies are loaded into each bin depending on the paper size. When the 20th bin is loaded with copies, the sorter and copier stop operation. By removing all copies from the bins and turning ON the COPY START key, copying for the remaining paper is started.

( Whether the number of copies exceeding the maximum loading value of the sorter can be designated or not, number of copies stopping the operation, and the method of resuming the operation vary depending on the specifications of the copier.)

COPYRIGHT © 1997 CANON INC.

CANON STAPLER SORTER-H1 REV.0 DEC. 1997 PRINTED IN JAPAN (IMPRIME AU JAPON)

2–7

2. OPERATIONS AND TIMING

Figure 2-201

2. Sort/group/staple sort mode

The copies are delivered to the sort bins.

At this time, the bin units move up and down to sort the copies. When the copies are stapled, copies delivered into bins are stapled.

Figure 2-202

2–8

COPYRIGHT © 1997 CANON INC.

CANON STAPLER SORTER-H1 REV.0 DEC. 1997 PRINTED IN JAPAN (IMPRIME AU JAPON)

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