Apple POWERBOOK G4 Airport Card Replacement Instructions

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PowerBook G4
AirPort Card
Follow the instructions in this sheet carefully. Failure to follow these instructions could damage your equipment and void its warranty.
Note:
Written and video instructions covering customer-installable parts are available at
http://www.info.apple.com/installparts/.
Warning: Sharp edges can exist inside your computer and on any parts being removed or installed. Use caution to avoid injury.
During this procedure, keep small parts away from children.

Tools Required

• Soft towel or cloth, larger than the PowerBook
• Torx T8 screwdriver

Opening the Computer

Warning: Always shut down your computer before opening it to avoid damaging its internal components or causing injury. After you shut down the computer, the internal components can be very hot. Let the computer cool down before continuing.
To access the AirPort Card, you must first remove the battery and bottom case.
1. Place your computer on a clean, flat surface.
2. Shut down your computer and wait thirty minutes before continuing.
3. Disconnect the power cord and any other cables connected to the computer.
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4. Place a towel or soft cloth on a table in front of you.
(Figure 1A)
The towel or cloth will protect the keyboard and display area of the PowerBook when you flip it over to remove the battery and bottom case. Make sure it covers an area large enough for your PowerBook and that it hangs over the edge of the table.
5. With the display open at an angle greater than 90 degrees, carefully flip the PowerBook over and lay it flat, fully on the table. Make sure the display hangs over the edge of the table and rests lightly on your lap.
(Figure 1B)
Important:
Do not open the display farther than the angle shown.
Figure 1
A
B
6. Remove the battery by sliding the battery latch to the left. Make sure to return the latch fully to the right.
(Figure 2)
Removing the battery will prevent you from accidentally turning on the computer.
Warning: Removing the battery before shutting down your computer may result in data loss.
Figure 2
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7. Use a Torx T8 screwdriver to remove the seven bottom case screws in the order shown.
(Figure 3)
Important:
To avoid damaging the case, be careful that the screwdriver tip does not
slip out of the screw head during removal.
Figure 3
1
2
7
5
Note:
In the following two steps you will disengage the left and right sides of the bottom
6
3
4
case and then pivot it forward to remove.
8. Carefully slide the bottom case away from you.
(Figure 4)
Important:
Figure 4
Do not push on the rubber feet of the bottom case.
PowerBook G4 AirPort Card-
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9. Pivot the bottom case up as shown.
Figure 5
10. Touch the computers inside framework (a dull gray conductive composite material) to discharge any static electricity, as shown.
(Figure 5)
(Figure 6)
Important:
touching the computers framework before you touch any parts or install any components inside the computer. To avoid static electricity building back up in your body, do not walk around the room until you have completed your installation and closed the computer.
Figure 6
To avoid electrostatic discharge damage, always ground yourself by
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Removing the Installed AirPort Card

1. Pull back on the antenna clip
(Figure 7B)
2. Pull the card from the AirPort connector
3. If there is tape securing the antenna cable to the AirPort Card, carefully remove it and store it in the battery compartment for reuse later. When installing the replacement AirPort Card, use the tape to secure the cable in the same manner.
4. To disconnect the antenna cable connector, hold the AirPort Card with one hand and grasp the antenna cable connector with the other. While being careful not to strain the antenna cable
Figure 7
C
and allow the card to rise up slightly.
(Figure 7C)
(Figure 7A)
, rmly pull the connector straight out of the AirPort Card.
D
to release the antenna cable connector
(Figure 7D)
.
A
B
Important:
antenna cable connector into its holder cable up slightly and away from the edge of the computer case. This prevents the cable from interfering with the PC card slot, below, or getting pinched during reassembly.
Also, if the AirPort Card connector level position. This allows the bottom case to install properly.
If reassembling the computer without an AirPort Card, replace the
(Figure 9B)
(Figure 7D)
and pull the loop of the antenna
is rotated up, push it down into the
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Installing the Replacement AirPort Card

1. If the replacement AirPort Card came with the AirPort adapter the metal clip
(Figure 8B)
and pull the AirPort Card
(Figure 8C)
(The adapter and metal clip are not used with your PowerBook.)
Figure 8
A
C
B
2. If necessary, pull the AirPort antenna cable connector
(Figure 9B)
.
(Figure 9A)
Figure 9
B
(Figure 8A)
, remove
from the adapter.
from its holder
A
3. Position the AirPort Card facing up. Pull up the insertion end of the AirPort Card connector
(Figure 10B)
with the AirPort ID numbers and bar code
(Figure 10A)
and slide the card all the way into the connector until it is securely attached.
Figure 10
B
A
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slightly
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4. Plug the antenna cable connector located just below the plastic tab
(Figure 11A)
(Figure 11B)
into the port on the AirPort Card,
. Make sure the connector is straight
before inserting it into the port.
Note:
If tape was removed earlier, use it to secure the antenna cable to the card.
5. Push the AirPort Card down until the antenna cable connector is secured by the small antenna clip
(Figure 11C)
.
Important:
Route the antenna cable
(Figure 11D)
between the edge of the computer and the AirPort Card. Verify that the cable is away from the edge of the computer so that it will not be pinched during reassembly and that it does not sag down into the PC card slot area (below the AirPort Card). Take up any extra cable by tucking it in where shown
6. Fold the plastic tab
Note:
The plastic tab must be folded over the card during the installation of the
(Figure 11E)
(Figure 11B)
.
on the AirPort Card over the top of the card.
bottom case; otherwise you will not be able to securely attach the bottom case to the computer.
Figure 11
E
B
D
C
A
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Closing the Computer

1. To attach the bottom case, align the notches on the right and left sides of the case, then press down slightly to secure the case. Check the alignment of the seven screw holes to make sure the bottom case is properly positioned.
Important:
Make sure that the seams between the bottom case and the frame are closed. Check the outside edges and around the battery well. Verify that the alignment tab on the underside of the bottom case
(Figure 12A)
has seated, and the
case lies flat.
2. Replace the seven screws in the order shown.
Note:
The screws must go in straight and easily; if they do not, readjust the bottom
(Figure 12)
case for proper alignment. Do not overtighten the screws or damage could result.
Important:
To avoid damaging the case, be careful that the screwdriver tip does not
slip out of the screw head during tightening.
Figure 12
7
A
3
6
2
1
5
4
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3. Replace the battery.
(Figure 13)
Important:
Make sure that the battery locks securely into place and that the battery latch is slid all the way into the locked position.
Figure 13
4. Turn the computer over. Look at the optical drive slot to make sure that the case is properly secured. If a gap exists below the slot, gently pull the bottom of the optical drive slot toward you until it clicks into place and the gap is removed.
(Figure 14)
Figure 14
®
5. Reconnect the power cord and any other cables that were connected, and restart your computer.
Warning: Never turn on your computer unless all of its internal and external parts are in place and it is closed. Operating the computer when it is open or missing parts can damage your computer or cause injury.
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Apple Computer, Inc.
© 2002 Apple Computer, Inc. All rights reserved.
This document is protected under U.S. Copyright Law and International Treaties, and no part of this document may be reproduced in any form without written permission from Apple.
Apple is not responsible for typographical, printing, or inadvertent errors.
Apple Computer, Inc. 1 Innite Loop Cupertino, CA 95014-2084 USA + 1 408 996 1010 http://www.apple.com
Apple, the Apple logo, and PowerBook are trademarks of Apple Computer, Inc., registered in the U.S. and other countries.
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