Yamaha T105E, T105S Manual

EAA00100*

T105S(E)

OWNER’S MANUAL

© 2001 by Yamaha Motor Co, Ltd. 1st edition, October 2001

All rights reserved.

Any reprinting or unauthorized use without the written permission of Yamaha Motor Co, Ltd.

is expressly prohibited. Printed in Vietnam

EAA20301

INTRODUCTION

Congratulations on your purchase of the Yamaha T105S(E). This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle. If you have any questions about the operation or maintenance of your motorcycle, please consult a Yamaha dealer.

EAA10500

Particularly important information is distinguished in this manual by the following notations:

Q

The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

w

Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator, a bystander or a person inspecting or repairing the motorcycle.

cC

A CAUTION indicates special precautions that must be taken to avoid damage to the motorcycle.

NOTE:

A NOTE provides key information to make procedures easier or clearer.

EUU13800*

NOTE:

9Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your machine and this manual. If there is any question concerning this manual, please consult your Yamaha dealer.

9This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold.

EUU60100

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PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE.

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EAA30001

CONTENTS

GIVE SAFETY THE RIGHT OF WAY	...............5
DESCRIPTION..................................................	6
MOTORCYCLE IDENTIFICATION...................	7
Identification numbers record...................	7
Key identification number .........................	8
Frame serial number ..................................	8
Engine serial number .................................	8
CONTROL FUNCTIONS..................................	9
Main switch .................................................	9
Indicator lights ..........................................	10
Instrument panel.......................................	11
Handlebar switches ..................................	12
Shift pedal .................................................	14
Front brake lever.......................................	14
Rear brake pedal .......................................	15
Fuel tank cap .............................................	15
Starter lever 1..........................................	16
Kick starter.................................................	16

Steering lock..............................................	17
Seat ............................................................	18
Helmet holder ...........................................	19
PRE-OPERATION CHECKS ...........................	20
Fuel.............................................................	22
Engine oil...................................................	23
Tires............................................................	24
OPERATION AND IMPORTANT
RIDING POINTS.............................................	26
Starting and warming up a
cold engine ................................................	26
Starting a warm engine ...........................	28
Shifting.......................................................	29
To start out and accelerate.......................	29
To decelerate .............................................	31
Engine break-in .........................................	32
Parking .......................................................	34

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PERIODIC MAINTENANCE AND
MINOR REPAIR..............................................	35
Tool kit........................................................	36
Periodic maintenance/lubrication ...........	37
Front cowlings and panels removal/
installation .................................................	39
Side cover removal/installation ..............	41
Engine oil...................................................	42
Air filter ......................................................	45
Throttle cable adjustment........................	47
Carburetor adjustment.............................	48
Idle speed adjustment..............................	48
Spark plug inspection ..............................	49
Front brake adjustment............................	51
Rear brake adjustment .............................	53
Brake light switch adjustment.................	54
Checking the front brake pads ................	54
Checking the rear brake shoes ................	55
Checking the brake fluid level .................	55
Changing the brake fluid..........................	57
Drive chain slack check ............................	58

Drive chain slack adjustment ..................	59
Drive chain lubrication .............................	61
Brake lever and pedal...............................	62
Center and sidestand ...............................	62
Front fork inspection ................................	63
Battery........................................................	64
Replenishing the battery fluid .................	66
Fuse replacement .....................................	67
Troubleshooting........................................	68
CLEANING AND STORAGE .........................	69
Cleaning.....................................................	69
Storage ......................................................	69
SPECIFICATIONS ..........................................	71

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EUU75901

GIVE SAFETY THE RIGHT OF WAY

Motorcycles are fascinating vehicles, which can give you an unsurpassed feeling of power and freedom. However, they also impose certain limits, which you must accept; even the best motorcycle does not ignore the laws of physics.

Regular care and maintenance are essential for preserving your motorcycle’s value and operating condition. Moreover, what is true for the motorcycle is also true for the rider: good performance depends on being in good shape. Riding under the influence of medication, drugs and alcohol is, of course, out of the question. Motorcycle riders - more than car drivers - must always be at their mental and physical best. Under the influence of even small amounts of alcohol, there is a tendency to take dangerous risks.

Protective clothing is as essential for the motorcycle rider as seat belts are for car drivers and passengers. Always wear a complete motorcycle suit (whether made of leather or tear-resistant synthetic materials with protectors), sturdy boots, motorcycle gloves and a properly fitting helmet. Optimum protective wear, however, should not encourage carelessness. Though fullcoverage helmets and suits, in particular, create an illusion of total safety and protection, motorcyclists will always be vulnerable. Riders who lack critical self-control run the risk of going too fast and are apt to take chances. This is even more dangerous in wet weather. The good motorcyclist rides safely, predictably and defensively - avoiding all dangers, including those caused by others. Enjoy your ride!

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EAA50000

DESCRIPTION

qw e r

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i

o

!0 !1

u	y					!2
!3	!4 !5!3			!6
				1.	Tail/Brake light	12.	Shift pedal
				2.	Rear flasher light	13.	Handlebar switch
				3.	Side cover	14.	Speedometer
				4.	Fuel tank cap	15.	Fuel gauge
				5.	Front flasher light	16.	Front brake lever
				6.	Rear brake pedal	17.	Throttle grip
				7.	Kick starter	18.	Main switch/steering lock
				8.	Head light	19.	Indicator light
				9.	Fuel tank	20.	Starter lever
				10.	Helmet holder
				11.	Seat lock
@0 !9		!8	!7	6

EAA60000

MOTORCYCLE IDENTIFICATION

1.KEY IDENTIFICATION NUMBER:

2.FRAME SERIAL NUMBER:

3.ENGINE SERIAL NUMBER:

EAA61101

Identification numbers record

Record the key identification number, frame serial number and engine serial number in the spaces provided for assistance when ordering spare parts from a Yamaha dealer for reference in case the vehicle is stolen.

7

EAA61400

Key identification number

The key identification number is stamped on the key.

Record this number in the space provided and use it for reference when obtaining a new key.

EAA60700

Frame serial number

The frame serial number is stamped into the the frame.

EAA70001

Engine serial number

The engine serial number is stamped into the crankcase.

8

EAB00000

CONTROL FUNCTIONS

EAB00100

Main switch

The main switch controls the ignition and lighting systems. Its operation is described below.

Position

Function

Key removal

ON

Electrical circuits are switched on.

Cannot be removed.

The engine can be started.

OFF

All electrical circuits are switched off. Can be removed.

LOCK

The steering is locked and all

Can be removed.

electrical circuits are switched off.

9

			EAB10000
	q	w	Indicator lights
			Description		Function
			High beam indica-		Lights when the
					headlight high
			tor light “&”:
					beam is used.
	&
	r		Turn signal indica-		Flashes when the
		e			turn switch is
			tor light “	”:
	1. High beam indicator light				“ON”.
	2. Turn signal indicator light
	3. Gear position indicator light		Gear position		Light when the
	4. Neutral indicator light
					transmission is in
			indicator light
					1st,2nd,3rd,4th(top)
			“1” “2” “3” “4”:
					gear.
			Neutral indicator		Lights when the
					transmission is in
			light “N”:
					neutral.

10

w q	e	Instrument panel
		Description	Function
		Speedometer	Shows riding speed.
	&
		Odometer	Shows accumulat-
			ed mileage.
1. Speedometer	2. Odometer
3. Fuel gauge
			Shows the fuel level
		Fuel gauge	in the fuel tank.
			Remaining fuel is
			about 1.0 L at “E”
			position.

11

q

1. Dimmer switch

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2. Turn signal switch

Handlebar switches

Dimmer switch

	Position	Function
	&(HI)	Turns on the headlight high
		beam.
	% (LO)	Turns on the headlight low
		beam.
	Turn signal switch
	Position	Function
	4	Turns on the left flasher.

6Turns on the right flasher. Turns off the flasher.

	Push the switch in after it has
OFF	returned to center position.

12

e

3. Horn switch

r

4. Lights switch

t

5. Start switch

Horn switch

Position

Function

*The horn sounds when push-

(HORN) ing the switch.

Lights switch

Position

Function

ON

Headlight, taillight and meter lights comes on when engine is running.

OFF

Headlight, taillight and meter lights does not come on.

Start switch

Position

Function

START

The starter motor cranks the engine when pushing the switch.

13

q
1. Shift pedal	N. Neutral
	q

EAB80001

Shift pedal

This motorcycle is equipped with a con- stant-mesh 4-speed transmission. The shift pedal is located on the left side of the engine.

EAB90001

Front brake lever

The front brake lever is located on the right handlebar. Pull it toward the handlebar to apply the front brake.

1. Front brake lever

14

q

1. Rear brake pedal

q

1. Fuel tank cap

EAB90101

Rear brake pedal

The rear brake pedal is on the right side of the motorcycle. Press down on the brake pedal to apply the rear brake.

EAC01300*

Fuel tank cap

To add fuel, open the seat. Then remove the fuel tank cap by turning it counterclockwise.

(See page 18 to open the seat.)

15

q

1. Starter lever

q

1. Kick starter

EAC20100

Starter lever 1

The starter lever is located on the left handlebar. Starting a cold engine requires a richer fuel mixture. In such a case, turn the starter lever to the left. After the engine is warm, turn the lever to its original position.

EAC60700

Kick starter

Rotate the kick starter away from the engine. Push the starter down lightly with your foot until the gears engage, then kick smoothly and forcefully to start the engine.

16

EAC30401

Steering lock

The steering is locked when the main switch is turned to “LOCK”. To lock the steering, turn the handlebars all the way to the left. With the key at “OFF”, push it into the main switch and release it, turn it counterclockwise to “LOCK”, and remove it. To release the lock, turn the key to “OFF”.

1 2 3

1.	Push	2. Release
3.	Turn

17

EAC42301

Seat

To open the seat:

1.Insert the key in the lock and turn it as shown.

2.Lift the end of the seat up to open.

To lock the seat:

1.Replace the seat in the original position.

2.Slightly push the end of the seat down

to lock.

EUU01700

NOTE:

Make sure that the seat is securely fitted.

18

	EAU00262*
q	Helmet holder
	The helmet holder is located under the
	seat.
	To secure a helmet :
	1. Open the seat. (See page 18 for open-
	ing procedures.)
	2. Attach the helmet to the helmet hold-
1. Helmet holder	er, and then securely close the seat.
	EW000030
	w
	Never ride with a helmet attached to the
	helmet holder, since the helmet may hit
	objects, causing loss of control and possi-
	bly an accident.
	To release the helmet;
	Open the seat, remove the helmet from the
	helmet holder, and then close the seat.

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PRE-OPERATION CHECKS

Before using this motorcycle, check the following points:

Item		Routine	Page
Fuel	9	Check fuel level/top up as required.	22
Engine oil	9	Check oil level/add oil as required.	23, 42–44
Front brake	9	Check operation and lever free play. Adjust if necessary.
	9	Check fluid level and fluid leakage Fill with DOT3 or	51–52, 54–57
		DOT4 brake fluid if necessary.
Rear brake	9	Check operation and pedal free play. Adjust if necessary.	53, 55
Throttle grip/Housing	9	Check for smooth operation. Lubricate/Adjust if necessary.	—
Drive chain	9	Check chain slack and condition. Adjust if necessary.	58–61
Wheels/Tires	9	Check tire pressure, wear, damage and spoke tightness.	24–25
Control/Meter cable	9	Check for smooth operation. Lubricate if necessary.	—
Brake and shift pedal shafts	9	Check for smooth operation. Lubricate if necessary.	62
Brake lever pivot	9	Check for smooth operation. Lubricate if necessary.	62
Center and sidestand pivots	9	Check for smooth operation. Lubricate if necessary.	62
Fittings/fasteners	9	Check all chassis fittings and fasteners.	—
	9	Tighten/Adjust, if necessary.
Lights and signals	9	Check for proper operation.	—
Switches	9	Check for proper operation.	—
Battery	9	Check fluid level, fill with distilled water if necessary.	64–66

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NOTE:

Pre-operation checks should be made each time the motorcycle is used. Such an inspection can be thoroughly accomplished in a very short time; and the added safety it assures is more than worth the time involved.

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If any item in the Pre-Operation Check is not working properly, have it inspected and repaired before operating the motorcycle.

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2

1

1. Filler tube

2. Fuel level

EAE80300

Recommended fuel: Regular gasoline Fuel tank capacity:

Total: 4.5 L

Reserve:

1.4 L

EAE80000

Fuel

Make sure there is sufficient fuel in the tank.

EUU61000

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Do not overfill the fuel tank. Avoid spilling fuel on the hot engine. Do not fill the fuel tank above the bottom of the filler tube as shown in the illustration or it may overflow when the fuel heats up later and expands.

EUU39302

cC

Always wipe off spilled fuel immediately with a dry and clean soft cloth. Fuel may deteriorate painted surfaces or plastic parts.

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			EAE40104*
			Engine oil
			Make sure the engine oil is at the specified
			level. Fill with oil as necessary (see page 42
			for details).
	w	q	Recommended oil:
			Yamalube 4 (20W40) or equivalent
	e		SAE 20W40 type SE or higher grade
			motor oil
	1. Oil level gauge	2. Upper level	SAE 20W50 type SF/CC motor oil
			Oil quantity:
	3. Lower level
			Total amount:
			1.0 L
			Periodic oil change:
			0.8 L

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