Yamaha STAGEPAS-500-C Service Manual

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STAGEPAS 500

SERVICE MANUAL

Speaker

Mixer

Speaker

CONTENTS

 

SPECIFICATIONS ...............................................

3

PANEL LAYOUT ..................................

4

DIMENSIONS .........................................................

4

CIRCUIT BOARD LAYOUT ..............

5

DISASSEMBLY PROCEDURE ...........................

6

LSI PIN DESCRIPTION LSI ............................

16

IC BLOCK DIAGRAM IC .................................

18

CIRCUIT BOARDS .....................................

19

INSPECTIONS .........................................................

27

ADJUSTMENT OF AMPLIFIER UNIT

 

.....................................................

30

FACTORY SETTING ..................................

30

TROUBLE SHOOTING ............

31

PARTS LIST

 

BLOCK DIAGRAM

 

CIRCUIT DIAGRAM

 

PA 011840

200612-155400

HAMAMATSU, JAPAN 1

Copyright (c) Yamaha Corporation. All rights reserved. PDF ’07.01

: EARTH
: NEUTRAL : LIVE

STAGEPAS 500

IMPORTANT NOTICE

This manual has been provided for the use of authorized Yamaha Retailers and their service personnel. It has been assumed that basic service procedures inherent to the industry, and more specifically Yamaha Products, are already known and understood by the users, and have therefore not been restated.

WARNING :

Failure to follow appropriate service and safety procedures when servicing this product may result in personal injury, destruction of expensive components and failure of the product to perform as specified. For these reasons, we advise all Yamaha product owners that all service required should be performed by an authorized Yamaha Retailer or the appointed service representative.

IMPORTANT :

This presentation or sale of this manual to any individual or firm does not constitute authorization certification, recognition of any applicable technical capabilities, or establish a principal-agent relationship of any form.

The data provided is belived to be accurate and applicable to the unit(s) indicated on the cover. The research engineering, and service departments of Yamaha are continually striving to improve Yamaha products. Modifications are, therefore, inevitable and changes in specification are subject to change without notice or obligation to retrofit. Should any discrepancy appear to exist, please contact the distributor’s Service Division.

WARNING :

IMPORTANT :

Static discharges can destroy expensive components. Discharge any static electricity your body may have accumulated by grounding yourself to the ground bus in the unit (heavy gauge black wires connect to this bus.)

Turn the unit OFF during disassembly and parts replacement. Recheck all work before you apply power to the unit.

WARNING: CHEMICAL CONTENT NOTICE!

The solder used in the production of this product contains LEAD. In addition, other electrical/electronic and/or plastic (Where applicable) components may also contain traces of chemicals found by the California Health and Welfare Agency (and possibly other entities) to cause cancer and/or birth defects or other reproductive harm.

DO NOT PLACE SOLDER, ELECTRICAL/ELECTRONIC OR PLASTIC COMPONENTS IN YOUR MOUTH FOR ANY REASON WHAT SO EVER!

Avoid prolonged, unprotected contact between solder and your skin! When soldering, do not inhale solder fumes or expose eyes to solder/ flux vapor!

If you come in contact with solder or components located inside the enclosure of this product, wash your hands before handling food.

IMPORTANT NOTICE FOR THE UNITED KINGDOM

Connecting the Plug and Cord

WARNING: THIS APPARATUS MUST BE EARTHED

IMPORTANT. The wires in this mains lead are coloured in accordance with the following code:

GREEN-AND-YELLOW BLUE

BROWN

As the colours of the wires in the mains lead of this apparatus may not correspond with the coloured markings identifying the terminals in your plug proceed as follows:

The wire which is coloured GREEN-and-YELLOW must be connected to the terminal in the plug which is marked by the letter E or by the safety earth symbol or colored GREEN or GREEN-and-YELLOW.

The wire which is coloured BLUE must be connected to the terminal which is marked with the letter N or coloured BLACK.

The wire which is coloured BROWN must be connected to the terminal which is marked with the letter L or coloured RED.

WARNING

Components having special characteristics are marked and must be replaced with parts having specification equal to those originally installed.

2

SPECIFICATIONS

General Specifications

Maximum Output Power

250 W+250 W (± 10 %)/4 Ω @10 % THD at 1 kHz (SPEAKER L/R) 200 W+200 W/4 Ω @1 % THD at 1 kHz (SPEAKER L/R)

Maximum Output Level

116 dB (1 m)

Frequency Response (Nominal output level @ 1 kHz)

-3 dB, 0 dB, +1 dB @20 Hz–20 kHz (MUSIC/SPEECH=MUSIC) (MONITOR OUT)

-3 dB, 0 dB, +1 dB @80 Hz–20 kHz (MUSIC/SPEECH=SPEECH) (REC OUT)

-3 dB, 0 dB, +1 dB @20 Hz–20 kHz, 1 W Output (MUSIC/SPEECH=MUSIC, without Speaker EQ)

(SPEAKERS L/R)

Total Harmonic Distortion

0.5 % @20 Hz, 1 kHz, 20 kHz, +14 dBu GAIN=nominal

(MONITOR OUT, REC OUT)

Hum & Noise (Equivalent Input Noise, Rs=150 , MIC/LINE=MIC)

-106 dBu (CH1/2)

-112 dBu (CH3/4)

-65 dBu Residual output noise (SPEAKERS L/R)

Crosstalk (1 kHz)

-70 dB between input channels

Phantom Voltage

+15 V (CH1–4)

LIMIT/COMP switch

ON=Comp, OFF=Limit (CH1/2)

Power Consumption

65 W

Weight

24 kg (Speaker x 2 + Powered Mixer)

Stereo Input Channel Equalization

± 15 dB

 

HIGH

10 kHz shelving

LOW

100 Hz shelving

Accessories

Power Cable, Speaker Cable, Owner’s Manual

Option

Microphone

Speakers (500S)

Enclosure

2 way bass-reflex type, Polypropylene, Black

Crossover Frequency

4.0 kHz (LF: 12 dB/oct, HF: 12 dB/oct)

Frequency Range

55 Hz–20 kHz (-10 dB)

Speaker Unit

LF: 10" (25 cm) Cone

HF: 1" (2.54 cm) Compression Driver

STAGEPAS 500

250W+250W(±10%)/4Ω @10% THD at 1kHz (SPEAKERS L/R)200W+200W/4Ω @1% THD at 1kHz (SPEAKERS L/R)

116dB ( 1m)

( @1kHz)

-3dB, 0dB, +1dB @20Hz 20kHz (MUSIC/SPEECH=MUSIC) (MONITOR OUT)

-3dB, 0dB, +1dB @80Hz 20kHz (MUSIC/SPEECH=SPEECH) (REC OUT)

-3dB, 0dB, +1dB @20Hz 20kHz, 1W (MUSIC/SPEECH=MUSIC, EQ )

(SPEAKERS L/R)

0.5% @20Hz, 1kHz, 20kHz +14dBu GAIN= (MONITOR OUT, REC OUT)

& ( , Rs=150Ω, MIC/LINE =MIC)

-106dBu (CH1/2)-112dBu (CH3/4)

-65dBu (SPEAKERS L/R)

(1 kHz)

-70 dB

+15V (CH1-4)

LIMIT/COMP

ON= , OFF= (CH1/2)

65 W

24 kg ( 2 )

(±15 dB)

HIGH: 10kHz LOW: 100Hz

(500S)

2-way , ,

4.0kHz (LF:12dB/oct, HF:12dB/oct)

55Hz 20kHz (-10dB)

LF: 10" (25 cm)

HF: 1" (2.54 cm)

3

STAGEPAS 500

PANEL LAYOUT

MASTER

1

2

3

4

5/6

7/8

9/10

q [AC IN] jack ([AC IN] )

 

 

!0[LIMIT/COMP] switches

([LIMIT/COMP] )

w [POWER] switch ([POWER] )

 

 

!1Equalizer [HIGH]/[LOW]

(EQ( ))

e [SPEAKERS L/R] jacks (for included speakers (500S) only)

 

!2[REVERB] switches ([REVERB] )

([SPEAKERS L/R] ( (500S) ))

 

!3[REVERB] control ([REVERB] )

r [REC OUT L/R] jacks ([REC OUT L/R] )

 

 

!4[LEVEL] controls

([LEVEL] )

t [MONITOR OUT L(MONO)/R] jacks

 

 

!5[MASTER LEVEL] control

 

([MONITOR OUT L(MONO)/R] )

 

 

 

([MASTER LEVEL] )

y Channel input jacks (CH 1 to 4)

 

 

!6[SPEECH/MUSIC] switch

 

( (CH 1 4))

 

 

 

([SPEECH/MUSIC] )

 

u Stereo channel input jacks (CH 5/6, 7/8, 9/10)

 

 

!7[MONITOR OUT] control

 

 

( (CH 5/6 7/8 9/10))

 

 

([MONITOR OUT] )

i [MIC/LINE] switches ([MIC/LINE] )

 

 

!8[LEVEL] meter ([LEVEL] )

o [PHANTOM] switch ([PHANTOM] )

 

!9[POWER] indicator ([POWER] )

DIMENSIONS

Speaker

152

2-M8 x 25

Mixer

7/8 9/10

5/6

 

4

 

 

3

 

544.5

MASTER 1 2

330

175

111.5

342

298

120

Unit: mm

4

STAGEPAS 500

CIRCUIT BOARD LAYOUT

Front view

 

Right side view

 

 

Speaker HF <Tweeter>

 

 

 

NETWORK

 

HF < >

 

 

 

 

 

 

POWER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NETWORK

 

DSP

 

CONTROL1 (1/3)

CONTROL2 (2/3)

CONTROL3 (3/3)

AMP

JACK

Speaker LF <Woofer>

LF < >

Rear view

CONTROL1 (1/3)

 

POWER

 

CONTROL2 (2/3)

 

 

 

 

 

DSP

CONTROL3 (3/3)

AMP

JACK

5

STAGEPAS 500

DISASSEMBLY PROCEDURE

1.

Front Grille Assembly

1.

 

Ass'y 1

 

(Time required: About 1 minute)

1-1

[190] 4 Ass'y

1-1

Remove the four (4) screws marked [190]. The front

 

 

1

 

 

grille assembly can then be removed. (Fig. 1)

2. LF 2

2.

Speaker LF (Woofer)

2-1 Ass'y 1

 

(Time required: About 2 minutes)

2-2 [170A] 8 LF

2-1

Remove the front grille assembly. (See procedure 1)

 

 

1

 

2-2

Remove the eight (8) screws marked [170A]. The

2-3

LF

 

speaker LF (woofer) can then be removed. (Fig. 1)

 

 

LF 1

2-3

Remove the wire LF (red/black) attached to the

3.

 

 

 

speaker LF (woofer). (Photo 1)

 

3.

Front Cabinet Unit, Rear Cabinet Unit

 

 

2

3-1

[150A] 14

 

(Time required: About 2 minutes)

 

 

1 2

3-1 Remove the fourteen (14) screws marked [150A].

3-2

LF

 

The front cabinet unit and rear cabinet unit can then

 

 

LF 1

 

be separated. (Fig. 1, Fig. 2)

3-3

HF

3-2

Remove the wire LF (red/black) attached to the

 

 

HF 2

 

speaker LF (woofer). (Photo 1)

 

 

 

3-3 Remove the wire HF (yellow/blue) attached to the

 

 

LF

 

speaker HF (tweeter). (Photo 2)

 

 

HF

*

Take care not to open the front cabinet unit and

 

 

 

 

 

rear cabinet unit too wide or the speaker LF

 

 

 

 

 

(woofer) terminal and speaker HF (tweeter)

 

 

 

 

 

terminal may be damaged.

 

 

 

 

<Front view>

[170A]

<Rear view>

Rear cabinet unit

 

 

 

 

 

[150A]

( )

Front cabinet unit

 

 

 

 

 

 

 

 

 

( )

 

 

 

 

 

 

 

 

 

 

[150A]

[150A]

 

 

 

 

 

 

 

[190]

[190]

 

 

 

 

 

 

 

 

 

 

Front grille assembly

Speaker LF (Woofer)

 

 

 

( Ass'y)

 

 

 

( LF ( ))

 

[150A]

 

 

 

 

[170A]

[170A]

 

 

 

 

 

 

 

 

 

[150A]

 

 

[190]

[190]

 

 

 

 

 

 

 

 

 

[150A]

[150A]

 

 

 

 

 

 

 

 

[170A]

 

 

 

 

 

 

 

 

 

[150A]

 

[170A]: Bind Head Tapping Screw-P P BIND

 

[150A]: Bind Head Tapping Screw-A A BIND

 

5.0X18 BL CR3 (WJ559700)

 

 

5.0X45 NI-BL (WJ329900)

 

[190]:

Bind Head Tapping Screw-P P BIND

 

 

Fig.2 ( 2)

 

 

4.0X12 NI-BL (WJ329500)

 

 

 

Fig.1 ( 1)

6

 

Speaker LF (Woofer)

 

( LF( ))

Wire LF (Red)

Wire LF (Black)

( LF( ))

( LF( ))

Photo 1 ( 1)

4.Speaker HF (Tweeter)

(Time required: About 3 minutes)

4-1 Separate the front cabinet unit and rear cabinet unit. (See procedure 3)

4-2 Remove the two (2) screws marked [140]. The speaker HF (tweeter) can then be removed from the front cabinet unit. (Photo 3)

5.Network Assembly, NETWORK Circuit

Board (Time required: About 4 minutes)

5-1 Separate the front cabinet unit and rear cabinet unit. (See procedure 3)

5-2 Remove the SP connector assembly from the network assembly. (Photo 4)

5-3 Remove the four (4) screws marked [30]. The network assembly can then be removed from the rear cabinet unit. (Photo 4)

5-4 Remove the four (4) screws marked [N40]. The NETWORK circuit board can then be removed. (Photo 4-1)

<Rear view>

Front cabinet unit

 

( )

 

[140]

Speaker HF (Tweeter)

( HF ( ))

[140]: Bind Head Tapping Screw-B B BIND 4.0X20 NI-BL (WJ329100)

Photo 3 ( 3)

STAGEPAS 500

Speaker HF (Tweeter)

( HF( ))

Wire HF (Blue)

Wire HF (Yellow)

( HF( ))

( HF( ))

Photo 2 ( 2)

4.HF 3

4-1 3

4-2 [140] 2HF 3

5.Ass'y NETWORK

4

5-1 3

5-2 Ass'y SP

4 5-3 [30] 4

Ass'y 4

5-4 [N40] 4 NETWORK4-1

Network assembly

SP connector assembly

( Ass'y)

(SP )

Rear cabinet unit ( )

[30]

[30]

[30]: Bind Head Tapping Screw-B B BIND 3.0X10 NI-BL (WJ329200)

Photo 4 ( 4)

Network Assembly Ass’y

NETWORK

[N40]

[N40]

[N40]: Pan Head Tapping Screw-B B PAN 3.0X8 CR3 (WJ329000)

Photo 4-1 ( 4-1)

7

STAGEPAS 500

6.Mixer Assembly, Cover Mold Assembly

(Time required: About 1 minute)

6-1 Rotate the two (2) straight slots on the fastener heads with a coin driver or minus driver until each straight slot is in alignment with the “OPEN” position. The mixer assembly or cover mold assembly can then be removed. (Photo 5)

7.JACK Circuit Board

(Time required: About 1 minute)

7-1 Remove the mixer assembly or cover mold assembly. (See procedure 6)

7-2 Remove the three (3) screws marked [50A]. The mount bracket assembly can then be removed together with the JACK circuit board. (Photo 6)

7-3 Remove the SP connector assembly from the JACK circuit board. (Photo 6-1)

7-4 Remove the hexagonal nut marked [210a]. The JACK circuit board can then be removed from the mount bracket assembly. (Photo 6-1)

Coin driver or minus driver ( )

Fastner head ( )

Fastner head

Fastner head

( )

( )

 

Mount bracket assembly ( Ass'y)

[50A]

[50A]: Bind Head Tapping Screw-P P BIND 4.0X12 NI-BL (WJ329500)

Photo 6 ( 6)

6.Ass'y Ass'y

1

6-1 2 “OPEN” Ass'yAss'y 5

7.JACK 1

7-1 Ass'y Ass'y6

7-2 [50A] 3 JACKAss'y 6

7-3 JACK SP 6-1 7-4 [210a] 1Ass'y JACK

6-1

Fastner head

Fastner head

( )

( )

Mixer assembly

Cover mold assembly

( Ass'y)

( Ass'y)

 

Photo 5 ( 5)

Mount bracket assembly [210a] ( Ass'y)

JACK

SP connector assembly (SP )

[210a]: Hexagonal Nut M15.0 BL

Photo 6-1 ( 6-1)

8

 

 

 

 

STAGEPAS 500

8.

Rear Case

8. 2

 

(Time required: About 2 minutes)

8-1 Ass'y 6

8-1

Remove the mixer assembly. (See procedure 6)

8-2

[400] 8 Ass'y

8-2

Remove the eight (8) screws marked [400].The rear

 

 

7

 

case can then be removed from the mixer assembly.

 

 

 

 

(Photo 7)

 

 

 

9.

Shield Bracket 2

9.

 

2 2

 

(Time required: About 2 minutes)

9-1 Ass'y 6

9-1

Remove the mixer assembly. (See procedure 6)

9-2

 

8

9-2

Remove the rear case. (See procedure 8)

9-3

[380] 4 2

9-3

Remove the four (4) screws marked [380]. The

 

 

8

 

shield bracket 2 can then be removed. (Photo 8)

 

 

 

10.

POWER Circuit Board

10.

POWER 3

 

(Time required: About 3 minutes)

10-1 Ass'y 6

10-1 Remove the mixer assembly. (See procedure 6)

10-2 8

10-2 Remove the rear case. (See procedure 8)

10-3 2 9

10-3 Remove the shield bracket 2. (See procedure 9)

10-4 [290] 6 POWER

10-4 Remove the six (6) screws marked [290].The POWER

 

 

9

 

circuit board can then be removed. (Photo 9)

 

 

 

Mixer Assembly Ass’y

Shield bracket 2 ( 2)

[400]

[380]

[380]

Rear case ( ) [400]

[400]: Hexagonal Tapping Screw-B B 3.0X8 NI-BL (AAX62010)

Photo 7 ( 7)

[380]: Bind Head Tapping Screw-B B BIND 3.0X8 CR3 (AAX61980)

Photo 8 ( 8)

[290]

POWER

[290]

[290]: Pan Head Tapping Screw-B B PAN 3.0X8 CR3 (WJ329000)

Photo 9 ( 9)

9

STAGEPAS 500

11.

DSP Circuit Board

11.

DSP 2

 

(Time required: About 2 minutes)

11-1 Ass'y 6

11-1 Remove the mixer assembly. (See procedure 6)

11-2

8

11-2

Remove the rear case. (See procedure 8)

11-3

2 9

11-3

Remove the shield bracket 2. (See procedure 9)

11-4

CONTROL2 (2/3) CN27 CN33

11-4

Remove the DSP circuit board from the connectors

 

DSP 10

 

CN27 and CN33 of the CONTROL2 (2/3) circuit

 

 

 

board. (Photo 10)

 

 

CONTROL2 (2/3) [CN32]

[CN33]

DSP

[CN27]

[CN28]

Photo 10 ( 10)

12.

AMP Circuit Board, CONTROL3 (3/3)

12.

AMP CONTROL3 (3/3)

 

Circuit Board (Time required: About 4 minutes)

 

4

12-1 Remove the mixer assembly. (See procedure 6)

12-1 Ass'y 6

12-2 Remove the rear case. (See procedure 8)

12-2 8

12-3 Remove the shield bracket 2. (See procedure 9)

12-3 2 9

12-4

Remove the two (2) hexagonal nuts marked [240aA]

12-4

[240aA] 2

 

from the panel printing side. (Photo 11)

 

11

12-5

Remove the two (2) screws marked [270]. The

12-5

[ 2 7 0 ] 2

A M P

 

phone bracket can then be removed together with

 

CONTROL3 (3/3)

 

the AMP circuit board and CONTROL3 (3/3) circuit

 

12

 

board. (Photo 12)

12-6

[260A] 2

12-6

Remove the two (2) screws marked [260A]. The

 

AMP CONTROL3 (3/3)

 

AMP circuit board and CONTROL3 (3/3) circuit

 

13

 

 

 

 

board can then be removed from the phone bracket.

12-7

[260B] 1 CONTROL3 (3/3)

 

(Photo 13)

 

AMP A 13

12-7 Remove the screw marked [260B]. The AMP circuit

12-8

[260C] 1 CONTROL3 (3/3)

 

board A can then be removed from the CONTROL3

 

AMP B 13

 

(3/3) circuit board. (Photo 13)

 

 

 

 

 

 

12-8 Remove the screw marked [260C]. The AMP circuit

 

 

 

 

 

 

 

board B can then be removed from the CONTROL3

 

 

 

 

 

 

 

(3/3) circuit board. (Photo 13)

 

 

 

 

 

 

 

 

 

 

 

 

 

Panel assembly

CONTROL3 (3/3)

 

 

 

 

 

 

 

 

 

 

 

 

( Ass'y)

 

 

 

 

 

 

 

[240aA]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

[270]

 

AMP

[270]

 

 

 

 

Phone bracket ( )

 

[240aA]: Hexagonal Nut M15.0 BL

[270]: Bind Head Tapping Screw-B B BIND

 

 

3.0X8 CR3 (AAX61980)

 

Photo 11 ( 11)

 

 

Photo 12 ( 12)

10

STAGEPAS 500

[260A]

[260B]

[260C]

[260A]

CONTROL3 (3/3)

AMP B

Phone bracket

 

( )

AMP A

[260A], [260B], [260C]: Bind Head Tapping Screw-B B BIND 3.0X8 CR3 (AAX61980)

Photo 13 ( 13)

13. Shield Bracket 1 Assembly

13.

1 Ass'y

 

(Time required: About 4 minutes)

 

4

13-1 Remove the mixer assembly. (See procedure 6)

13-1 Ass'y 6

13-2

Remove the rear case. (See procedure 8)

13-2

8

13-3

Remove the two (2) each screws marked [P30]. The

13-3

[P30] 2 2

 

two (2) handles can then be removed. (Photo 14,

 

14 15 16

 

Photo15, Photo16)

13-4 [170B] 6 [240aB]

13-4

Remove the six (6) screws marked [170B] and two

 

2 17

 

(2) hexagonal nuts marked [240aB] from the panel

13-5

2 9

 

printing side. (Photo 17)

 

 

13-5

Remove the shield bracket 2. (See procedure 9)

 

 

[P30]

[P30]: Bind Head Screw BIND M3.0X8 CR3

(AAX61910)

Photo 14 ( 14)

[P30]

[P30]: Bind Head Screw BIND M3.0X8 CR3 (AAX61910)

Photo 15 ( 15)

[170B]

Panel assembly

[240aB]

( Ass'y)

3

 

Handle ( )

 

1

 

5

 

 

6

 

2

 

4

[170B]

 

 

 

[170B]: Bind Head Tapping Screw-B B BIND

Photo 16 ( 16)

3.0X10 NI-BL (WJ329200)

 

[240aB]: Hexagonal Nut M15.0 BL

 

Photo 17 ( 17)

 

11

STAGEPAS 500

13-6 Disconnect the connectors CN801, CN802 and

13-6 POWER CN801 CN802 CN803

CN803 of the POWER circuit board and the connector

CONTROL3 (3/3) CN542

CN542 of the CONTROL3 (3/3) circuit board. The

1 Ass'y AMP

shield bracket 1 assembly (including AMP circuit

CONTROL3 (3/3) POWER

board, CONTROL3 (3/3) circuit board and POWER

18

circuit board) can then be removed. (Photo 18)

1 Ass'y

* When installing the shield bracket 1 assembly,

[170B] → 17

tighten the screws marked [170B] in numerical

 

 

 

 

 

 

 

order ( → ). (Photo 17)

 

 

 

 

 

 

 

Shield bracket 1

 

 

 

Shield Bracket 1 Assembly 1Ass'y

( 1) [CN803] [CN801]

CONTROL3 (3/3)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

POWER

 

CONTROL3 (3/3)

 

AMP

 

 

 

AMP

 

 

 

 

 

 

 

 

 

 

 

 

[CN542]

 

 

 

 

 

 

 

Shield bracket 1 ( 1)

POWER [CN802]

Photo 18 ( 18)

14. CONTROL1 (1/3) Circuit Board

14.

CONTROL1 (1/3) 8

 

(Time required: About 8 minutes)

14-1 Ass'y 6

14-1 Remove the mixer assembly. (See procedure 6)

14-2 8

14-2

Remove the rear case. (See procedure 8)

14-3 2 9

14-3

Remove the shield bracket 2. (See procedure 9)

14-4

1 Ass'y

14-4

Remove the shield bracket 1 assembly.

 

13

 

(See procedure 13)

14-5 [140a] 10

14-5

Remove the ten (10) hexagonal nuts marked [140a],

 

[140b] 10 [150B] 10

 

ten (10) flat washers marked [140b] and ten (10)

 

19

 

screws marked [150B] from the panel printing side.

 

 

 

(Photo 19)

 

 

 

[140a], [140b]

[150B]

Panel assembly

 

[150B]

 

( Ass'y)

 

 

 

[140a], [140b]

[140a], [140b]

[140a], [140b]

[140a]: Hexagonal Nut M11.0 [140b]: Flat Washer M9.2

[150B]: Bind Head Tapping Screw-B B BIND 3.0X10 NI-BL (WJ329200)

Photo 19 ( 19)

12

 

 

 

STAGEPAS 500

14-6 Remove the CONTROL1 (1/3) circuit board from

14-6

CONTROL2 (2/3) CN21 CN26

 

the connectors CN21 and CN26 of the CONTROL2

 

CONTROL1 (1/3) 20

 

(2/3) circuit board. (Photo 20)

 

[120] 4 [130]

*

The four (4) push buttons marked [120] and four

 

4 CONTROL1 (1/3)

 

(4) push spacers marked [130] are not parts of

 

CONTROL1 (1/3)

 

the CONTROL1 (1/3) circuit board. When

 

 

 

replacing the CONTROL1 (1/3) circuit board, be

 

CONTROL1 (1/3)

 

sure to remove these parts and attach them to

 

21

 

the new CONTROL1 (1/3) circuit board. (Photo 21)

 

 

 

 

 

[CN22]

 

[120]: Push button

 

 

 

CONTROL1 (1/3)

 

( )

[CN25]

 

 

 

 

 

 

 

 

 

 

[CN21]

 

 

 

 

 

 

 

 

 

 

[130]: Push spacer

 

 

 

 

 

 

 

 

CONTROL1 (1/3)

 

 

 

 

 

 

 

( )

 

 

[CN26]

 

CONTROL2 (2/3)

 

 

Photo 21 ( 21)

 

Photo 20 ( 20)

 

 

 

 

 

 

15. CONTROL2 (2/3) Circuit Board

15.

CONTROL2 (2/3) 9

(Time required: About 9 minutes)

15-1 Ass'y 6

15-1 Remove the mixer assembly. (See procedure 6)

15-2 8

15-2 Remove the rear case. (See procedure 8)

15-3 2 9

15-3 Remove the shield bracket 2. (See procedure 9)

15-4 DSP 11

15-4 Remove the DSP circuit board. (See procedure 11)

15-5

1 Ass'y

15-5 Remove the shield bracket 1 assembly.

 

13

 

 

(See procedure 13)

 

 

15-6

CONTROL1 (1/3) 14

15-6 Remove the CONTROL1 (1/3) circuit board.

15-7

[80] VR 7 [90]

(See procedure 14)

 

 

 

VR 1 22

15-7 Remove the seven (7) volume knobs (white) marked

 

 

 

 

[80] and the volume knob (red) marked [90] from

 

 

 

 

the panel printing side. (Photo 22)

 

 

 

 

[90]: Volume knob (Red) ( VR( ))

[80]: Volume knob (White)

 

( VR( ))

Panel assembly

 

( Ass'y)

Photo 22 ( 22)

13

STAGEPAS 500

15-8

Remove the five (5) screws marked [110]. The

15-8

[110] 5 CONTROL2 (2/3)

 

CONTROL2 (2/3) circuit board can then be

 

23

 

 

 

removed. (Photo 23)

 

 

 

 

CONTROL2 (2/3)

*

The following parts are not parts of the

 

CONTROL2 (2/3)

 

CONTROL2 (2/3) circuit board. When replacing

 

 

 

the CONTROL2 (2/3) circuit board, be sure to

 

CONTROL2 (2/3)

 

remove these parts and attach them to the new

 

24

 

 

 

CONTROL2 (2/3) circuit board. (Photo 24)

 

[40]:

 

 

7

 

• [40]:

Push buttons

 

7 pcs.

 

[50B]:

VR S

1

 

• [50B]: Volume knob (S) (white)

1 pc.

 

[60]:

VR S

14

 

• [60]:

Volume knobs (S) (green)

14 pcs.

 

[70]:

VR S

1

 

• [70]:

Volume knob (S) (blue)

1 pc.

 

 

 

 

 

 

 

 

 

[110]

 

 

 

 

 

 

CONTROL2 (2/3)

 

[50B]: Volume knob (S) (White) [70]: Volume knob (S) (Blue) ( VR(S)( ))

 

 

 

 

 

 

( VR(S)( ))

[40]: Push button ( )

 

 

 

 

[110]

 

 

 

 

 

 

 

 

 

 

 

 

 

[40]: Push button

 

 

 

 

[60]: Volume knob (S) (Green)

 

[110]: Bind Head Screw BIND

( )

 

CONTROL2 (2/3)

 

 

 

 

 

( VR(S)( ))

 

 

 

 

 

 

 

 

 

M3.0X8 CR3 (AAX61910)

 

 

 

 

 

Photo 24 ( 24)

 

 

 

Photo 23 ( 23)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16.

Power Switch, AC Inlet

 

 

16.

AC

 

(Time required: About 5 minutes)

 

 

 

5

 

 

16-1 Remove the mixer assembly. (See procedure 6)

16-1 Ass'y 6

16-2 Remove the rear case. (See procedure 8)

16-2 8

16-3 Remove the shield bracket 2. (See procedure 9)

16-3 2 9

16-4 Remove the shield bracket 1 assembly.

16-4

1 Ass'y

 

(See procedure 13)

 

 

 

 

13

 

 

16-5

Remove the two (2) connector assemblies

16-5 AC

 

(connector assembly (1P) and connector assembly

 

2 1P, 2P

 

(2P)) and earth wire soldered to the power switch

 

3

 

 

 

and AC inlet. (Fig. 3)

 

 

 

16-6 4

16-6 Remove the power switch by pressing its claws. (Fig. 4)

16-7

AC 5

16-7 Remove the AC inlet by pressing its claws. (Fig. 5)

 

 

 

 

 

 

 

17.

Fan (Time required: About 5 minutes)

17. 5

 

17-1 Remove the mixer assembly. (See procedure 6)

17-1 Ass'y 6

17-2 Remove the rear case. (See procedure 8)

17-2 8

17-3 Remove the shield bracket 2. (See procedure 9)

17-3 2 9

17-4 Remove the shield bracket 1 assembly.

17-4

1 Ass'y

 

(See procedure 13)

 

 

 

 

13

 

 

17-5 Remove the four (4) screws marked [210]. The fan

17-5 [210] 4 1

 

can then be removed from the shield bracket 1

 

Ass'y 25

 

assembly. (Photo 25)

 

 

 

 

 

* The fan is fixed with two-sided tape. Apply

 

 

 

power little by little to remove the fan.

 

 

 

 

 

 

 

14

STAGEPAS 500

Soldering ( )

Power switch ( )

Power switch

(brown)

 

(blue)

( )

 

( )

( )

 

 

 

Panel ( )

Connector assembly (1P) (brown)

( 1P ( ))

Earth wire (green) ( ( ))

AC inlet (AC )

Soldering ( )

 

Connector assembly (2P)

 

 

( 2P)

Panel ( )

 

Fig.3 ( 3)

 

 

 

Claw ( )

 

Claw ( )

Claw

Claw ( )

( )

 

 

AC inlet

Panel ( )

(AC )

Fig.4 ( 4)

Fig.5 ( 5)

 

[210]

 

Fan ( )

Shield bracket 1 assembly ( 1 Ass'y)

[210]

[210]: Bind Head Tapping Screw-B B BIND 3.0X20 NI-BL (WK008800)

Photo 25 ( 25)

15

STAGEPAS 500

LSI PIN DESCRIPTION LSI

YMW767-VTZ (X6055A00) CPU (SWL01B)

 

 

 

DSP: IC1007

PIN

NAME

I/O

FUNCTION

PIN

NAME

I/O

FUNCTION

NO.

NO.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

Vss

-

Ground

65

Vss

-

Ground

2

TESTN

I

Input for TEST

66

IOVDD

-

Power supply +3.3 V

3

PLLBPN

I

PLL bypass select

67

LBN/LWRN/PF6

O

External memory lower-byte enable / Port F

4

PLLVDD

-

PLL Power supply +2.5 V

68

UBN/UWRN/PF7

O

External memory upper-byte enable / Port F

5

CIN

-

Capacitor terminal for PLL

69

RDN/PF4

O

External memory read enable / Port F

6

PLLVss

-

PLL Ground

70

MD00

I/O

 

7

TRSTN

I

 

71

MD08

I/O

 

8

TMS

I

JTAG input

72

MD01

I/O

 

9

TCK

I

73

MD09

I/O

External memory data bus

 

10

TDI

I

 

74

MD02

I/O

 

11

TDO

O

JTAG output

75

MD10

I/O

 

12

XI

I

Crystal oscillator

76

MD03

I/O

 

13

XO

O

Crystal oscillator

77

Vss

-

Ground

14

Vss

-

Ground

78

MD11

I/O

 

15

VDD

-

Power supply +2.5 V

79

MD04

I/O

 

16

ICN

I

Hardware reset

80

MD12

I/O

 

17

ECSN

I

CPU I/F chip select

81

MD05

I/O

 

18

EWRN/PD5

I

CPU I/F write enable / Port D

82

MD13

I/O

External memory data bus

19

ERDN/PD4

I

CPU I/F read enable / Port D

83

MD06

I/O

 

20

EA3/PD3

I

 

84

MD14

I/O

 

21

EA2/PD2

I

CPU I/F address bus / Port D

85

MD07

I/O

 

22

EA1/PD1

I

86

MD15

I/O

 

 

 

23

EA0/PD0

I

 

87

WRN/PF5

O

 

24

IOVDD

-

Power supply +3.3 V

88

Vss

-

Ground

25

ED0/PC0

I/O

 

89

VDD

-

Power supply +2.5 V

26

ED1/PC1

I/O

 

90

IOVDD

-

Power supply +3.3 V

27

ED2/PC2

I/O

 

91

MA17

O

 

28

ED3/PC3

I/O

CPU I/F data bus / Port C

92

MA16

O

 

29

ED4/PC4

I/O

93

MA15

O

 

 

 

30

ED5/PC5

I/O

 

94

MA14

O

 

31

ED6/PC6

I/O

 

95

MA13

O

 

32

ED7/PC7

I/O

 

96

MA12

O

 

33

Vss

-

Ground

97

MA11

O

External memory address bus

34

IRQ0N/PH0

I

Interrupt input / Port H

98

MA10

O

 

35

TxD0

O

Serial output

99

MA09

O

 

36

RxD0

I

Serial input

100

MA08

O

 

37

TxD1/PG2

O

Serial output / Port G

101

MA07

O

 

38

RxD1/PH1

I

Serial input / Port H

102

MA06

O

 

39

SCLK1/PH2

I

External synchronization clock / Port H

103

MA05

O

 

40

SDO

O

Serial output

104

Vss

-

Ground

41

SDI/PH3

I

Serial input / Port H

105

MA04

O

 

42

BCLK

O

Bit clock output

106

MA03

O

External memory address bus

43

WCLK/SYO

O

Word clock output

107

MA02

O

 

44

SYSCLK/PG3

O

Clock output / Port G

108

MA01

O

 

45

Vss

-

Ground

109

CS0N/PG0

O

External memory chip select / Port G

46

VDD

-

Power supply +2.5 V

110

MA18

O

External memory address bus

47

IOVDD

-

Power supply +3.3 V

111

MA19

O

 

48

PA0

I/O

 

112

MA21/PF1

O

External memory address bus / Port F

49

PA1

I/O

 

113

MA22/PF2

O

 

 

50

PA2

I/O

 

114

MA20

O

External memory address bus

51

PA3

I/O

I/O port A

115

MA23/PF3

O

External memory address bus / Port F

52

PA4

I/O

116

CSIN/PG1

O

External memory chip select / Port G

 

53

PA5

I/O

 

117

MA00/PF0

O

External memory address bus / Port F

54

PA6

I/O

 

118

Vss

-

Ground

55

PA7

I/O

 

119

VDD

-

Power supply +2.5 V

56

Vss

-

Ground

120

IOVDD

-

Power supply +3.3 V

57

PB0

I/O

 

121

CS2N/PE0

O

 

58

PB1

I/O

 

122

CS3N/PE1

O

 

59

PB2

I/O

 

123

CS4N/CASN/PE2

O

 

60

PB3

I/O

I/O port B

124

CS5N/PE3

O

External memory chip select / Port E

61

PB4

I/O

125

CS50RDN/PE4

O

 

 

62

PB5

I/O

 

126

CS51WRN/PE5

O

 

63

PB6

I/O

 

127

CS52WRN/PE6

O

 

64

PB7/SYI

I/O

 

128

CS53WRN/RASN/PE7

O

 

16

AK5381VT (X8575A00) ADC (Analog to Digital Converter)

STAGEPAS 500

DAC1A:DSP: IC1004IC401

PIN

NAME

I/O

FUNCTION

PIN

NAME

I/O

FUNCTION

NO.

NO.

 

 

 

 

 

 

1

AINR

I

Rch Analog input pin

9

SDTO

O

Audio serial data output pin

2

AINL

I

Lch Analog input pin

10

LRCK

I/O

Output channel clock pin

3

CKS1

I

Mode select 1 pin

11

MCLK

I

Master clock input pin

4

VCOM

O

Common voltage output pin

12

SCLK

I/O

Audio serial data clock pin

5

AGND

-

Analog ground

13

PDN

I

Power down mode pin

6

VA

-

Analog power supply +5V

14

DIF

I

Audio interface format pin

7

VD

-

Digital power supply +3.3V

15

CKS2

I

Mode select 2 pin

8

DGND

-

Digital ground

16

CKS0

I

Mode select 0 pin

PCM1742EK (X8574A00) DAC (Digital to Analog Converter)

DAC1A:DSP: IC1008IC401

PIN

NAME

I/O

FUNCTION

PIN

NAME

I/O

FUNCTION

 

NO.

NO.

 

 

 

 

 

 

 

 

1

BCK

I

Audio data bit clock input

9

AGND

-

Analog ground

 

2

DATA

I

Audio data digital input

10

VcoM

-

Common voltage decoupling

 

3

LRCK

I

L-channel and R-channel audio-data latch-enable input

11

ZEROR/ZEROA

O

Zero-flag output for R-channel/Zero-flag output for L-/R-channel

4

DGND

-

Digital ground

12

ZEROL/NA

O

Zero-flag output for L-channel/No assign

5

VDD

-

Digital power supply +3.3V

13

MD

I

Mode control data input

 

6

Vcc

-

Analog power supply +5V

14

MC

I

Mode control clock input

 

7

VOUTL

O

Analog output for L-channel

15

ML

I

Mode control latch input

 

8

VOUTR

O

Analog output for R-channel

16

SCK

I

System clock input

 

17

STAGEPAS 500

IC BLOCK DIAGRAM IC

FA3641N (X8570A00)

 

 

PWM Control

CS

VCC

POWER: IC803

8

6

 

 

 

 

 

 

 

 

 

 

 

0.82V~0.68V

 

6.5 A

15.5V

 

 

 

 

 

REF

7

5V

VCC

 

 

+

 

 

 

 

 

 

 

 

 

 

 

ENB

 

 

 

 

 

UVLO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15.5V

+

 

 

 

 

 

 

5V REF

 

 

 

 

 

 

 

 

 

 

 

 

 

+

 

0.9mA

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RTRch

1

8

CS

 

 

 

 

 

 

+

 

 

 

 

 

 

 

 

 

 

8.5V~7.9V

 

 

16.5V/9V

 

FB

2

7

REF

 

 

 

 

 

0.8V

 

 

 

 

 

 

 

 

 

 

 

 

 

IS(+)/IS(-)

3

6

VCC

 

 

 

 

 

 

 

 

 

ENB

 

 

 

 

 

 

3.0V

 

 

 

 

 

 

 

GND

4

5

OUT

 

 

+

 

 

4V

 

 

 

5

OUT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OUTPUT

 

 

 

 

FB

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Dmax

 

 

 

–PWM

 

 

 

 

 

 

 

 

 

 

 

 

 

+

 

 

 

 

 

 

 

 

 

 

70%

 

OSC

 

 

 

FF

 

 

 

 

 

 

 

 

 

RM RT

0.24V

 

 

R QB

4

GND

 

 

 

 

 

 

+

 

 

 

 

Q

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S

 

 

 

 

 

 

 

 

 

 

 

 

+

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

3

 

 

 

 

 

 

 

 

 

 

 

 

RT

IS +

 

 

 

 

LB1407-E LF (AAX68710)

 

 

 

 

 

 

 

 

 

 

 

AC/DC Voltage Level Meter

 

 

 

 

 

 

 

 

 

 

 

CONTROL2 (2/3): IC604

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12, 11, 10, 9

 

 

 

 

 

 

 

Vref Vcc

Rch

 

D7

D6

 

D1

 

 

 

 

 

 

 

3

1

2

 

14

13

 

8

 

Vcc

1

14

D7

 

 

 

 

 

 

 

 

 

 

 

Rch

2

13

 

 

 

 

 

 

R7

 

R6

 

R1

 

D6

 

 

 

 

 

5.83 kΩ

 

4.12 kΩ

 

1 kΩ

 

 

 

 

 

 

 

 

 

 

 

 

 

Vref

3

12

D5

 

 

 

 

 

--

 

--

--

 

 

IN+

 

 

 

 

 

 

 

 

COM

 

COM

 

COM

 

4

11

D4

 

 

 

 

 

7

 

6

 

1

 

 

 

 

 

 

+

 

+

+

 

 

IN--

5

10

IN +

 

4

 

 

 

 

 

 

 

 

 

D3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IN --

 

5

 

 

 

 

 

 

 

 

 

OUT

6

9

D2

 

 

 

 

 

 

 

 

 

 

 

GND

7

8

D1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

7

 

 

 

 

 

 

 

 

 

 

 

 

 

OUT

GND

 

 

 

 

 

 

NJM2068M-D TE1 (AAX62750)

Dual Operational Amplifier

CONTROL1 (1/3): IC101, 201, 501, 701, 704 CONTROL2 (2/3): IC102, 104-106, 108, 202,

 

 

 

 

 

203, 205, 206, 302, 402,

 

 

 

 

 

502, 503, 702, 703, 901,

 

 

 

 

 

902

 

CONTROL3 (3/3): IC541, 542

DSP:

 

 

 

 

 

 

IC103, 107, 204, 603, 1009,

 

 

 

 

 

1011

 

Output A

1

 

 

 

 

 

 

 

 

 

+V 8

+DC Voltage

Inverting

 

 

 

 

 

 

 

 

 

 

 

 

 

Supply

2

 

 

 

 

 

 

 

 

 

 

 

7

Output B

Input A

 

 

-

 

+

 

 

 

 

 

 

Inverting

Non-Inverting

3

 

 

 

 

 

 

 

 

 

 

6

 

 

 

 

 

 

 

 

 

 

Input A

 

 

 

 

+ -

 

 

 

Input B

-DC Voltage Supply

4

-V

 

 

 

 

 

 

 

 

5

Non-Inverting

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Input B

PC494GS-T2-A (X8569A00)

Switching Regulator

POWER: IC802

Non-Inv.

Inv.

Ref

Output

Vcc

C2

E2

E1

Input

Input

Out

Control

16

15

14

13

12

11

10

9

+

 

 

 

 

 

 

ERROR

REFERENCE

 

 

 

 

AMP

 

 

 

 

2

 

REGULATOR

 

 

 

 

ERROR

 

 

 

 

 

 

AMP

 

OSCILLATOR

 

 

+ 1

0.1V

 

 

 

 

1

2

3

4

5

6

7

8

Non-Inv.

Inv.

Feed-

Dead-

CT

RT

GND

C1

Input

Input

Back

Time

 

 

 

 

Control

18

STAGEPAS 500

CIRCUIT BOARDS

AMP Circuit Board (4200-30) ...................................................................

26

CONTROL1 (1/3) Circuit Board (6486-30) ...............................................

24

CONTROL2 (2/3) Circuit Board (6486-30) .........................................

22/23

CONTROL3 (3/3) Circuit Board (6486-30) ...............................................

25

DSP Circuit Board (1043-40) ....................................................................

19

JACK Circuit Board (5254B-30) ...............................................................

25

NETWORK Circuit Board (5254A-30) ......................................................

26

POWER Circuit Board (8146-40) ........................................................

20/21

Note: See parts list for details of circuit board component parts.

:

DSP Circuit Board

not installed

* 1

* 1

+

C1012

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

to CONTROL2 (2/3)-CN33

 

 

 

 

 

 

 

 

 

 

 

 

 

to CONTROL2 (2/3)-CN27

Component side

* 2

* 2

C1013

Pattern side

444608

19

Yamaha STAGEPAS-500-C Service Manual

STAGEPAS 500

POWER Circuit Board

to POWER switch

 

to FAN

AC IN

to CONTROL3

(3/3)-CN541

 

 

to CONTROL2 (2/3)-CN1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Component side

444598 (J, U, C), 444744 (B, H, O)

20

STAGEPAS 500

POWER Circuit Board

Pattern side

444598 (J, U, C), 444744 (B, H, O)

21

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