Yamaha F60F, F50H, F40H, F40G, FT50J Manual

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F40H

F40G

F50H

FT50J

F60F

FT60G

F70A

OWNER’S MANUAL

Read this manual carefully before operating this

outboard motor.

6C1-28199-7B-E0

Read this manual carefully before operating this outboard motor. Keep this manual onboard in a waterproof bag when boating. This manual should stay with the outboard motor if it is sold.

Important manual information

EMU25107

To the owner

Thank you for selecting a Yamaha outboard motor. This Owner’s Manual contains information needed for proper operation, maintenance and care. A thorough understanding of these simple instructions will help you obtain maximum enjoyment from your new Yamaha. If you have any question about the operation or maintenance of your outboard motor, please consult a Yamaha dealer.

In this Owner’s Manual particularly important information is distinguished in the following ways.

: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

EWM00781

WARNING

A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.

ECM00701

NOTICE

A NOTICE indicates special precautions that must be taken to avoid damage to the outboard motor or other property.

TIP:

A TIP provides key information to make procedures easier or clearer.

Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your machine and this manual. If

there is any question concerning this manual, please consult your Yamaha dealer.

To ensure long product life, Yamaha recommends that you use the product and perform the specified periodic inspections and maintenance by correctly following the instructions in the owner’s manual. Any damage resulting from neglect of these instructions is not covered by warranty.

Some countries have laws or regulations restricting users from taking the product out of the country where it was purchased, and it may be impossible to register the product in the destination country. Additionally, the warranty may not apply in certain regions. When planning to take the product to another country, consult the dealer where the product was purchased for further information.

If the product was purchased used, please consult your closest dealer for customer reregistration, and to be eligible for the specified services.

TIP:

The F40HET, F40GET, F50HED, F50HET, FT50JET, F60FET, FT60GET, F70AET and the standard accessories are used as a base for the explanations and illustrations in this manual. Therefore some items may not apply to every model.

EMU25121

F40H, F40G, F50H, FT50J, F60F, FT60G, F70A

Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd.

is expressly prohibited. Printed in Japan

Table of contents

Safety information.............................	1
Outboard motor safety .....................	1
Propeller............................................	1
Rotating parts....................................	1
Hot parts ...........................................	1
Electric shock....................................	1
Power trim and tilt .............................	1
Engine shut-off cord (lanyard)...........	1
Gasoline............................................	1
Gasoline exposure and spills ............	2
Carbon monoxide..............................	2
Modifications .....................................	2
Boating safety ..................................	2
Alcohol and drugs .............................	2
Personal flotation devices (PFDs).....	2
People in the water ...........................	2
Passengers .......................................	2
Overloading.......................................	2
Avoid collisions .................................	3
Weather ............................................	3
Passenger training ............................	3
Boating safety publications ...............	3
Laws and regulations ........................	3
General information ..........................	4
Identification numbers record...........	4
Outboard motor serial number ..........	4
Key number.......................................	4
EC Declaration of Conformity
(DoC) .............................................	4
CE Marking .....................................	4
Read manuals and labels.................	6
Warning labels .................................	6
Specifications and
requirements....................................	10
Specifications .................................	10
Installation requirements ................	13
Boat horsepower rating...................	13
Mounting motor ...............................	13
Yamaha Security System................	13
Remote control requirements.........	13
Battery requirements......................	14
Battery specifications ......................	14
Mounting battery .............................	14
Multiple batteries.............................	14

Propeller selection .........................	14
Start-in-gear protection ..................	15
Engine oil requirements .................	15
Fuel requirements..........................	15
Gasoline ..........................................	15
Anti-fouling paint ............................	16
Motor disposal requirements..........	16
Emergency equipment...................	16
Components ....................................	17
Components diagram.....................	17
Fuel tank .........................................	19
Fuel joint..........................................	19
Fuel gauge ......................................	20
Fuel tank cap...................................	20
Air vent screw..................................	20
Remote control transmitter .............	20
Receiver .........................................	20
Yamaha Security System lock
and unlock mode ..........................	21
Remote control box .........................	21
Remote control lever .......................	21
Neutral interlock trigger ...................	22
Neutral throttle lever........................	22
Tiller handle ....................................	22
Gear shift lever ...............................	22
Throttle grip ....................................	23
Throttle indicator ............................	23
Throttle friction adjuster...................	23
Engine shut-off cord (lanyard)
and clip..........................................	24
Engine stop button .........................	24
Main switch .....................................	25
Steering friction adjuster .................	25
Power trim and tilt switch on
remote control or tiller handle .......	26
Power trim and tilt switch on
bottom cowling ..............................	26
Variable trolling RPM switches........	27
Trim tab with anode.........................	27
Trim rod (tilt pin) ..............................	28
Tilt lock mechanism.........................	28
Tilt support lever for power trim
and tilt or hydro tilt model..............	28
Cowling lock lever(s) (turn type)......	29
Flushing device ...............................	29

Table of contents

Fuel filter/Water separator ..............	29
Alert indicator .................................	29
Instruments and indicators ............	31
Indicators .......................................	31
Low oil pressure-alert indicator .......	31
Overheat-alert indicator ..................	31
Digital tachometer ..........................	31
Tachometer.....................................	32
Trim meter.......................................	32
Hour meter ......................................	32
Low oil pressure-alert indicator .......	32
Overheat-alert indicator ..................	33
Digital speedometer .......................	33
Speedometer ..................................	33
Fuel gauge ......................................	33
Trip meter / Clock / Voltmeter .........	34
Fuel level-alert indicator..................	35
Low battery voltage-alert
indicator ........................................	35
Analog tachometer .........................	35
Low oil pressure-alert indicator .......	35
Overheat-alert indicator ..................	36
Analog trim meter...........................	36
6Y8 Multifunction meters................	36
6Y8 Multifunction tachometers.......	36
Start-up checks ...............................	37
Yamaha Security System
information ...................................	38
Adjusting trolling speed...................	38
Low oil pressure-alert......................	39
Overheat alert .................................	39
Water separator alert ......................	40
Engine trouble alert.........................	40
Low battery voltage-alert.................	41
6Y8 Multifunction speed & fuel
meters ..........................................	41
6Y8 Multifunction speedometers....	42
6Y8 Multifunction fuel
management meters ....................	43
Engine control system....................	44
Alert system ...................................	44
Overheat alert .................................	44
Low oil pressure alert......................	45
Installation .......................................	46
Installation ......................................	46

Mounting the outboard motor ..........	46
Operation .........................................	48
First-time operation ........................	48
Fill engine oil ...................................	48
Breaking in engine ..........................	48
Getting to know your boat ...............	48
Checks before starting engine .......	48
Fuel level.........................................	48
Remove the top cowling..................	49
Fuel system.....................................	49
Controls...........................................	49
Engine shut-off cord (lanyard).........	50
Engine oil ........................................	50
Engine .............................................	51
Flushing device ...............................	51
Install top cowling............................	51
Power trim and tilt system ...............	52
Battery.............................................	52
Filling fuel ......................................	52
Operating engine ...........................	53
Sending fuel (portable tank) ............	54
Starting engine ................................	54
Checks after starting engine ..........	57
Cooling water ..................................	57
Warming up engine........................	58
Manual start and electric start
models ..........................................	58
Checks after engine warm up ........	58
Shifting ............................................	58
Stop switches ..................................	58
Shifting...........................................	58
Stopping boat.................................	60
Trolling ...........................................	60
Adjusting trolling speed ...................	60
Stopping engine.............................	60
Procedure........................................	60
Trimming outboard motor...............	62
Adjusting trim angle (Power trim
and tilt) ..........................................	62
Adjusting trim angle for hydro tilt
models ..........................................	63
Adjusting boat trim ..........................	63
Tilting up and down........................	64
Procedure for tilting up (hydro tilt
models) .........................................	65

Table of contents

Procedure for tilting up (power trim
and tilt models) .............................	65
Procedure for tilting down (hydro
tilt models) ....................................	67
Procedure for tilting down (power
trim and tilt models) ......................	67
Shallow water ................................	68
Hydro tilt models .............................	68
Power trim and tilt models...............	69
Cruising in other conditions............	70
Maintenance.....................................	71
Transporting and storing
outboard motor.............................	71
Storing outboard motor ...................	71
Procedure .......................................	72
Lubrication ......................................	73
Flushing power unit.........................	74
Cleaning the outboard motor ..........	75
Checking painted surface of
outboard motor .............................	75
Periodic maintenance.....................	75
Replacement parts..........................	75
Severe operating conditions ...........	76
Maintenance chart 1 .......................	77
Maintenance chart 2 .......................	79
Greasing .........................................	80
Cleaning and adjusting spark
plug ...............................................	80
Inspecting idle speed ......................	81
Changing engine oil ........................	82
Inspecting wiring and connectors....	84
Checking propeller ..........................	84
Removing propeller.........................	85
Installing propeller...........................	85
Changing gear oil............................	86
Cleaning fuel tank ...........................	88
Inspecting and replacing
anode(s)........................................	88
Checking battery (for electric start
models) .........................................	89
Connecting the battery....................	90
Disconnecting the battery ...............	90
Storing the battery...........................	90
Trouble Recovery............................	91
Troubleshooting .............................	91

Temporary action in emergency	.... 94
Impact damage ...............................	94
Replacing fuse ................................	95
Power trim and tilt will not
operate..........................................	95
Water separator-alert indicator
blinks while cruising ......................	96
Starter will not operate ....................	99
Emergency starting engine .............	99
Treatment of submerged
motor..........................................	101

Safety information

EMU33622

Outboard motor safety

Observe these precautions at all times.

EMU36501

Propeller

People can be injured or killed if they come in contact with the propeller. The propeller can keep moving even when the motor is in neutral, and sharp edges of the propeller can cut even when stationary.

Stop the engine when a person is in the water near you.

Keep people out of reach of the propeller,

even when the engine is off.

EMU33630

Rotating parts

Hands, feet, hair, jewelry, clothing, PFD straps, etc. can become entangled with internal rotating parts of the engine, resulting in serious injury or death.

Keep the top cowling in place whenever possible. Do not remove or replace the cowling with the engine running.

Only operate the engine with the cowling removed according to the specific instructions in the manual. Keep hands, feet, hair, jewelry, clothing, PFD straps, etc. away from any exposed moving parts.

EMU33640

Hot parts

During and after operation, engine parts are hot enough to cause burns. Avoid touching any parts under the top cowling until the engine has cooled.

EMU33650

Electric shock

Do not touch any electrical parts while starting or operating the engine. They can cause shock or electrocution.

EMU33660

Power trim and tilt

Body parts can be crushed between the mo-

tor and the clamp bracket when the motor is trimmed or tilted. Keep body parts out of this area at all times. Be sure no one is in this area before operating the power trim and tilt mechanism.

The power trim and tilt switches operate even when the main switch is off. Keep people be away from the switches whenever working around the motor.

Never get under the lower unit while it is tilted, even when the tilt support lever is locked. Severe injury could occur if the outboard motor accidentally falls.

EMU33671

Engine shut-off cord (lanyard)

Attach the engine shut-off cord so that the engine stops if the operator falls overboard or leaves the helm. This prevents the boat from running away under power and leaving people stranded, or running over people or objects.

Always attach the engine shut-off cord to a secure place on your clothing or your arm or leg while operating. Do not remove it to leave the helm while the boat is moving. Do not attach the cord to clothing that could tear loose, or route the cord where it could become entangled, preventing it from functioning.

Do not route the cord where it is likely to be accidentally pulled out. If the cord is pulled during operation, the engine will shut off and you will lose most steering control. The boat could slow rapidly, throwing people and objects forward.

EMU33810

Gasoline

Gasoline and its vapors are highly flammable and explosive. Always, refuel according to the procedure on page 53 to reduce the risk of fire and explosion.

Safety information

EMU33820

Gasoline exposure and spills

Take care not to spill gasoline. If gasoline spills, wipe it up immediately with dry rags. Dispose of rags properly.

If any gasoline spills onto your skin, immediately wash with soap and water. Change clothing if gasoline spills on it.

If you swallow gasoline, inhale a lot of gasoline vapor, or get gasoline in your eyes, get immediate medical attention. Never siphon fuel by mouth.

EMU33900

Carbon monoxide

This product emits exhaust gases which contain carbon monoxide, a colorless, odorless gas which may cause brain damage or death when inhaled. Symptoms include nausea, dizziness, and drowsiness. Keep cockpit and cabin areas well ventilated. Avoid blocking exhaust outlets.

EMU33780

Modifications

Do not attempt to modify this outboard motor. Modifications to your outboard motor may reduce safety and reliability, and render the outboard unsafe or illegal to use.

EMU33740

Boating safety

This section includes a few of the many important safety precautions that you should follow when boating.

EMU33710

Alcohol and drugs

Never operate after drinking alcohol or taking drugs. Intoxication is one of the most common factors contributing to boating fatalities.

EMU40280

Personal flotation devices (PFDs)

Have an approved PFD on board for every occupant. Yamaha recommends that you must wear a PFD whenever boating. At a

minimum, children and non-swimmers should always wear PFDs, and everyone should wear PFDs when there are potentially hazardous boating conditions.

EMU33731

People in the water

Always watch carefully for people in the water, such as swimmers, skiers, or divers, whenever the engine is running. When someone is in the water near the boat, shift into neutral and stop the engine.

Stay away from swimming areas. Swimmers can be hard to see.

The propeller can keep moving even when the motor is in neutral. Stop the engine when a person is in the water near you.

EMU33751

Passengers

Consult your boat manufacturer’s instructions for details about appropriate passenger locations in your boat and be sure all passengers are positioned properly before accelerating and when operating above an idle speed. Standing or sitting in non-designated locations may result in being thrown either overboard or within the boat due to waves, wakes, or sudden changes in speed or direction. Even when people are positioned properly, alert your passengers if you must make any unusual maneuver. Always avoid jumping waves or wakes.

EMU33760

Overloading

Do not overload the boat. Consult the boat capacity plate or boat manufacturer for maximum weight and number of passengers. Be sure that weight is properly distributed according to the boat manufacturers instructions. Overloading or incorrect weight distribution can compromise the boats handling and lead to an accident, capsizing or swamping.

Safety information

EMU33772

Avoid collisions

Scan constantly for people, objects, and other boats. Be alert for conditions that limit your visibility or block your vision of others.

ZMU06025

Operate defensively at safe speeds and keep a safe distance away from people, objects, and other boats.

Do not follow directly behind other boats or waterskiers.

Avoid sharp turns or other maneuvers that make it hard for others to avoid you or understand where you are going.

Avoid areas with submerged objects or shallow water.

Ride within your limits and avoid aggressive maneuvers to reduce the risk of loss of control, ejection, and collision.

Take early action to avoid collisions. Remember, boats do not have brakes, and stopping the engine or reducing throttle can reduce the ability to steer. If you are not sure that you can stop in time before hitting an obstacle, apply throttle and turn

in another direction.

EMU33790

Weather

Stay informed about the weather. Check weather forecasts before boating. Avoid boating in hazardous weather.

EMU33880

Passenger training

Make sure at least one other passenger is trained to operate the boat in the event of an emergency.

EMU33890

Boating safety publications

Be informed about boating safety. Additional publications and information can be obtained from many boating organizations.

EMU33600

Laws and regulations

Know the marine laws and regulations where you will be boatingand obey them. Several sets of rules prevail according to geographic location, but all are basically the same as the International Rules of the Road.

General information

EMU25171

Identification numbers record

EMU25184

Outboard motor serial number

The outboard motor serial number is stamped on the label attached to the port side of the clamp bracket.

Record your outboard motor serial number in the spaces provided to assist you in ordering spare parts from your Yamaha dealer or for reference in case your outboard motor is stolen.

1. Outboard motor serial number location

EMU25191

Key number

If a main key switch is equipped with the motor, the key identification number is stamped on your key as shown in the illustration. Record this number in the space provided for reference in case you need a new key.

1. Key number

EMU37291

EC Declaration of Conformity (DoC)

This outboard motor conforms to certain portions of the European Parliament directive relating to machinery.

Each conformed outboard motor accompanied with EC DoC.EC DoC contains the following information;

Name of Engine Manufacture

Model name

Product code of model (Approved model code)

Code of conformed directives

EMU25206

CE Marking

Outboard motors affixed with this “CE”marking conform with the directives of; 2006/42/EC, 94/25/EC - 2003/44/EC and 2004/108/EC.

General information

ZMU07908

1. CE marking location

ZMU06040

General information

EMU33523

Read manuals and labels

Before operating or working on this outboard motor:

Read this manual.

Read any manuals supplied with the boat.

Read all labels on the outboard motor and the boat.

If you need any additional information, contact your Yamaha dealer.

EMU33832

Warning labels

If these labels are damaged or missing, contact your Yamaha dealer for replacements.

F40H, F50H, FT50J, F60F, FT60G

2 3

ZMU07973

General information

F40G, F70A

1 2

ZMU07077

Yamaha F60F, F50H, F40H, F40G, FT50J Manual

General information

EMU33912

Contents of labels

The above warning labels mean as follows.

EWM01691

WARNING

Emergency starting does not have start- in-gear protection. Ensure shift control is in neutral before starting engine.

EWM01681

WARNING

Keep hands, hair, and clothing away from rotating parts while the engine is running.

Do not touch or remove electrical parts when starting or during operation.

ZMU05706

EWM01671

WARNING

Read Owner’s Manuals and labels.

Wear an approved personal flotation device (PFD).

Attach engine shut-off cord (lanyard) to your PFD, arm, or leg so the engine stops if you accidentally leave the helm, which could prevent a runaway boat.

General information

EMU33843

Symbols

The following symbols mean as follows. Notice/Warning

ZMU05696

Read Owner’s Manual

ZMU05664

Hazard caused by continuous rotation

ZMU05665

Electrical hazard

ZMU05666

Remote control lever/gear shift lever operating direction, dual direction

ZMU05667

Engine start/ Engine cranking

ZMU05668

Specifications and requirements

EMU34521

Specifications

TIP:

“(AL)” stated in the specification data below represents the numerical value for the aluminum propeller installed.

Likewise, “(SUS)” represents the value for stainless steel propeller installed and “(PL)” for plastic propeller installed.

EMU2821R

Dimension and weight:

Overall length:

698 mm (27.5 in) Overall width:

386 mm (15.2 in) Overall height L:

F40GET 1476 mm (58.1 in) F40HET 1435 mm (56.5 in) F50HED 1435 mm (56.5 in) F50HET 1435 mm (56.5 in) F60FET 1435 mm (56.5 in) F70AET 1476 mm (58.1 in) FT50JET 1476 mm (58.1 in) FT60GET 1476 mm (58.1 in)

Overall height X:

F70AET 1590 mm (62.6 in) FT60GET 1590 mm (62.6 in)

Motor transom height L: F40GET 534 mm (21.0 in) F40HET 527 mm (20.7 in) F50HED 527 mm (20.7 in) F50HET 527 mm (20.7 in) F60FET 527 mm (20.7 in) F70AET 534 mm (21.0 in) FT50JET 530 mm (20.9 in) FT60GET 530 mm (20.9 in)

Motor transom height X: F70AET 648 mm (25.5 in) FT60GET 644 mm (25.4 in)

Dry weight (AL) L:

F40GET 119 kg (262 lb) F40HET 113 kg (249 lb) F50HED 107 kg (236 lb) F50HET 113 kg (249 lb) F60FET 113 kg (249 lb) F70AET 119 kg (262 lb) FT50JET 118 kg (260 lb) FT60GET 118 kg (260 lb)

Dry weight (AL) X:

F70AET 123 kg (271 lb) FT60GET 121 kg (267 lb)

Performance:

Full throttle operating range: F40GET 5300–6300 r/min F40HET 5000–6000 r/min F50HED 5000–6000 r/min F50HET 5000–6000 r/min F60FET 5000–6000 r/min F70AET 5300–6300 r/min FT50JET 5000–6000 r/min FT60GET 5000–6000 r/min

Rated power:

F40GET 29.4 kW (40 HP) F40HET 29.4 kW (40 HP) F50HED 36.8 kW (50 HP) F50HET 36.8 kW (50 HP) F60FET 44.1 kW (60 HP) F70AET 51.5 kW (70 HP) FT50JET 36.8 kW (50 HP) FT60GET 44.1 kW (60 HP)

Idle speed (in neutral): 700-800 r/min

Power unit:

Type:

F40GET 4-stroke SOHC L4 16valves F40HET 4-stroke SOHC L4 8valves F50HED 4-stroke SOHC L4 8valves F50HET 4-stroke SOHC L4 8valves F60FET 4-stroke SOHC L4 8valves F70AET 4-stroke SOHC L4 16valves

Specifications and requirements

FT50JET 4-stroke SOHC L4 8valves FT60GET 4-stroke SOHC L4 8valves

Total displacement: 996 cm3 (60.8 c.i.)

Bore stroke:

65.0 75.0 mm (2.56 2.95 in) Ignition system:

TCI

Spark plug (NGK): F40GET LKR7E F40HET DPR6EB-9 F50HED DPR6EB-9 F50HET DPR6EB-9 F60FET DPR6EB-9 F70AET LKR7E FT50JET DPR6EB-9 FT60GET DPR6EB-9

Spark plug gap:

0.8–0.9 mm (0.031–0.035 in) Steering system:

Remote steering Starting system:

Electric starter

Starting carburetion system: Fuel injection

Valve clearance IN (cold engine): 0.15–0.25 mm (0.0059–0.0098 in)

Valve clearance EX (cold engine): 0.25–0.35 mm (0.0098–0.0138 in)

Min. cold cranking amps (CCA/EN): 430 A

Min. rated capacity (20HR/IEC): 70 Ah

Maximum generator output: F40GET 15 A F40HET 16 A F50HED 16 A F50HET 16 A

F60FET 16 A

F70AET 15 A

FT50JET 16 A

FT60GET 16 A

Lower unit:

Gear shift positions: Forward-neutral-reverse

Gear ratio:

F40GET 2.33(28/12)

F40HET 1.85(24/13)

F50HED 1.85(24/13)

F50HET 1.85(24/13)

F60FET 1.85(24/13)

F70AET 2.33(28/12)

FT50JET 2.33(28/12)

FT60GET 2.33(28/12) Trim and tilt system:

F40GET Power trim and tilt F40HET Power trim and tilt F50HED Hydro tilt F50HET Power trim and tilt F60FET Power trim and tilt F70AET Power trim and tilt

FT50JET Power trim and tilt FT60GET Power trim and tilt

Propeller mark: F40GET K F40HET G F50HED G F50HET G F60FET G F70AET K FT50JET K FT60GET K

Fuel and oil:

Recommended fuel:

Regular unleaded gasoline

Min. research octane number (RON): 90

Fuel tank capacity:

25 L (6.60 US gal, 5.50 Imp.gal) Recommended engine oil:

YAMALUBE 4 or 4-stroke outboard motor oil

Specifications and requirements

Recommended engine oil grade 1:	F50HET 18 Nm (1.84 kgf-m,
SAE 10W-30/10W-40/5W-30	13.3 ft-lb)
API SE/SF/SG/SH/SJ/SL	F60FET 18 Nm (1.84 kgf-m,
Engine oil quantity (without oil filter re-	13.3 ft-lb)
placement):	F70AET 17 Nm (1.73 kgf-m,
1.9 L (2.01 US qt, 1.67 Imp.qt)	12.5 ft-lb)
Engine oil quantity (with oil filter replace-	FT50JET 18 Nm (1.84 kgf-m,
ment):	13.3 ft-lb)
2.1 L (2.22 US qt, 1.85 Imp.qt)	FT60GET 18 Nm (1.84 kgf-m,
Lubrication system:	13.3 ft-lb)
Wet sump	Propeller nut:
Recommended gear oil:	F40GET 34 Nm (3.47 kgf-m,
Hypoid gear oil	25.1 ft-lb)
Recommended gear oil grade:	F40HET 35 Nm (3.57 kgf-m,
SAE 90 API GL-4	25.8 ft-lb)
Gear oil quantity:	F50HED 35 Nm (3.57 kgf-m,
F40GET 0.670 L (0.708 US qt,	25.8 ft-lb)
0.590 Imp.qt)	F50HET 35 Nm (3.57 kgf-m,
F40HET 0.430 L (0.455 US qt,	25.8 ft-lb)
0.378 Imp.qt)	F60FET 35 Nm (3.57 kgf-m,
F50HED 0.430 L (0.455 US qt,	25.8 ft-lb)
0.378 Imp.qt)	F70AET 34 Nm (3.47 kgf-m,
F50HET 0.430 L (0.455 US qt,	25.1 ft-lb)
0.378 Imp.qt)	FT50JET 35 Nm (3.57 kgf-m,
F60FET 0.430 L (0.455 US qt,	25.8 ft-lb)
0.378 Imp.qt)	FT60GET 35 Nm (3.57 kgf-m,
F70AET 0.670 L (0.708 US qt,	25.8 ft-lb)
0.590 Imp.qt)	Engine oil drain bolt:
FT50JET 0.670 L (0.708 US qt,	F40GET 27 Nm (2.75 kgf-m,
0.590 Imp.qt)	19.9 ft-lb)
FT60GET 0.670 L (0.708 US qt,	F40HET 28 Nm (2.86 kgf-m,
0.590 Imp.qt)	20.7 ft-lb)
Tightening torque:	F50HED 28 Nm (2.86 kgf-m,
Spark plug:	20.7 ft-lb)
F40GET 17 Nm (1.73 kgf-m,	F50HET 28 Nm (2.86 kgf-m,
12.5 ft-lb)	20.7 ft-lb)
F40HET 18 Nm (1.84 kgf-m,	F60FET 28 Nm (2.86 kgf-m,
13.3 ft-lb)	20.7 ft-lb)
F50HED 18 Nm (1.84 kgf-m,	F70AET 27 Nm (2.75 kgf-m,
13.3 ft-lb)	19.9 ft-lb)

Specifications and requirements

FT50JET 28 Nm (2.86 kgf-m, 20.7 ft-lb)

FT60GET 28 Nm (2.86 kgf-m, 20.7 ft-lb)

Engine oil filter:

18 Nm (1.84 kgf-m, 13.3 ft-lb)

Noise and vibration level:

Operator sound pressure level (ICOMIA 39/94):

F40GET 83.9 dB(A) F40HET 78.1 dB(A) F50HED 78.1 dB(A) F50HET 78.1 dB(A) F60FET 78.1 dB(A) F70AET 83.9 dB(A) FT50JET 78.1 dB(A) FT60GET 78.1 dB(A)

EMU33554

Installation requirements

EMU33564

Boat horsepower rating

EWM01560

WARNING

Overpowering a boat can cause severe instability.

Before installing the outboard motor(s), confirm that the total horsepower of your outboard motor(s) does not exceed the boats maximum horsepower rating. See the boat’s capacity plate or contact the manufacturer.

EMU33571

Mounting motor

EWM01570

WARNING

Improper mounting of the outboard motor could result in hazardous conditions such as poor handling, loss of control, or fire hazards.

Because the motor is very heavy, special equipment and training is required to mount it safely.

Your dealer or other person experienced in proper rigging should mount the motor using correct equipment and complete rigging instructions. For further information, see page 46.

EMU38580

Yamaha Security System

This outboard motor is equipped with the Yamaha Security System to protect against theft, which consists of the receiver and remote control transmitter. The engine can not be started if the security system is in the lock mode, and only be started in the unlock mode. Consult your Yamaha dealer for installation of the receiver.

EMU33581

Remote control requirements

EWM01580

WARNING

If the engine starts in gear, the boat can move suddenly and unexpectedly, possibly causing a collision or throwing passengers overboard.

If the engine ever starts in gear, the start-in-gear protection device is not working correctly and you should discontinue using the outboard. Contact your Yamaha dealer.

The remote control unit must be equipped with a start-in-gear protection device(s). This device prevents the engine from starting unless it is in neutral.

Specifications and requirements

EMU25694

Battery requirements

EMU25721

Battery specifications

Minimum cold cranking amps (CCA/EN): 430 A

Minimum rated capacity (20HR/IEC): 70 Ah

The engine cannot be started if battery voltage is too low.

EMU36290

Mounting battery

Mount the battery holder securely in a dry, well-ventilated, vibration-free location in the boat. WARNING! Do not put flammable items, or loose heavy or metal objects in the same compartment as the battery. Fire, explosion or sparks could result.

[EWM01820]

EMU36300

Multiple batteries

To connect multiple batteries, such as for multiple engine configurations or for an accessory battery, consult your Yamaha dealer about battery selection and correct wiring.

EMU34195

Propeller selection

Next to selecting an outboard motor, selecting the right propeller is one of the most important purchasing decisions a boater can make. The type, size, and design of your propeller have a direct impact on acceleration, top speed, fuel economy, and even engine life. Yamaha designs and manufactures propellers for every Yamaha outboard motor and every application.

Your outboard motor came with a Yamaha propeller selected to perform well over a range of applications, but there may be uses where a different propeller would be more appropriate.

Your Yamaha dealer can help you select the right propeller for your boating needs. Select a propeller that will allow the engine to reach the middle or upper half of the operating range at full throttle with the maximum boatload. Generally, select a larger pitch propeller for a smaller operating load and a smaller pitch propeller for a heavier load. If you carry loads that vary widely, select the propeller that lets the engine run in the proper range for your maximum load but remember that you may need to reduce your throttle setting to stay within the recommended engine speed range when carrying lighter loads.

To check the propeller, see page 84.

x- 1 2 3

ZMU04606

1.Propeller diameter in inches

2.Propeller pitch in inches

3.Type of propeller (propeller mark)

x- 1 2 3

ZMU04607

1. Propeller diameter in inches

Specifications and requirements

2.Propeller pitch in inches

3.Type of propeller (propeller mark)

EMU25770

Start-in-gear protection

Yamaha outboard motors or Yamaha-ap- proved remote control units are equipped with start-in-gear protection device(s). This feature permits the engine to be started only when it is in neutral. Always select neutral before starting the engine.

EMU41952

Engine oil requirements

Select an oil grade according to the average temperatures in the area where the outboard motor will be used.

Recommended engine oil: YAMALUBE 4 or 4-stroke outboard motor oil

Recommended engine oil grade 1: SAE 10W-30/10W-40/5W-30 API SE/SF/SG/SH/SJ/SL

Recommended engine oil grade 2: SAE 15W-40/20W-40/20W-50 API SH/SJ/SL

Engine oil quantity (without oil filter replacement):

1.9 L (2.01 US qt, 1.67 Imp.qt) Engine oil quantity (with oil filter replacement):

2.1 L (2.22 US qt, 1.85 Imp.qt)

If oil grades listed under Recommended engine oil grade 1 are not available, select an alternative oil grade listed under Recommended engine oil grade 2.

Recommended engine oil grade 1

			SAE				API
-4	14	32	50	68	86	104	122˚F
-20	-10	0	10	20	30	40	50˚C
			10W–30				SE
			10W–30				SF
			10W–40				SG
			10W–40				SH
							SJ
		5W–30					SL
							ZMU06854

Recommended engine oil grade 2

			SAE				API
-4	14	32	50	68	86	104	122˚F
-20	-10	0	10	20	30	40	50˚C
			15W–40				SH
							SH
				20W–40			SJ
							SL
				20W–50
							ZMU06855
EMU36360

Fuel requirements

EMU36803

Gasoline

Use a good quality gasoline that meets the minimum octane rating. If knocking or pinging occurs, use a different brand of gasoline or premium unleaded fuel.

Recommended gasoline:

Regular unleaded gasoline with a minimum octane rating of 90 (Research Octane Number).

ECM01981

NOTICE

Do not use leaded gasoline. Leaded gasoline can seriously damage the engine.

Avoid getting water and contaminants in the fuel tank. Contaminated fuel can

Specifications and requirements

cause poor performance or engine damage. Use only fresh gasoline that has been stored in clean containers.

Gasohol

There are two types of gasohol: gasohol containing ethanol (E10) and that containing methanol. Ethanol can be used if the ethanol content does not exceed 10% and the fuel meets the minimum octane ratings. E85 is a fuel containing 85% ethanol and must not be used in your outboard motor. All ethanol blends containing more than 10% ethanol can cause fuel system damage or cause engine starting and running problems. Yamaha does not recommend gasohol containing methanol because it can cause fuel system damage or engine performance problems.

It is recommended that you install a waterseparating marine fuel filter assembly (10 micron minimum) between your boat’s fuel tank and outboard motor when using ethanol. Ethanol is known to allow moisture to be absorbed into boat fuel tanks and systems. Moisture in the fuel can cause corrosion of metallic fuel system components, starting and running complaints and require additional fuel system maintenance.

EMU36330

Anti-fouling paint

A clean hull improves boat performance. The boat bottom should be kept as clean of marine growth as possible. If necessary, the boat bottom can be coated with an anti-foul- ing paint approved for your area to inhibit marine growth.

Do not use anti-fouling paint which includes copper or graphite. These paints can cause more rapid engine corrosion.

EMU36341

Motor disposal requirements

Never illegally discard (dump) the motor. Yamaha recommends consulting the dealer about discarding the motor.

EMU36352

Emergency equipment

Keep the following items onboard in case there is trouble with the outboard motor.

A tool kit with assorted screwdrivers, pliers, wrenches (including metric sizes), and electrical tape.

Waterproof flashlight with extra batteries.

An extra engine shut-off cord (lanyard) with clip.

Spare parts, such as an extra set of spark plugs.

Consult your Yamaha dealer for details.

Components

EMU2579Y

Components diagram

TIP:

* May not be exactly as shown; also may not be included as standard equipment on all models (order from dealer).

F40H, F50H, FT50J, F60F, FT60G

15	1
14	2
13	3		16
13	3
12		17	18	19	20
12	4
11	4			YAMAHA
				SPEED

10				set	mode
10	5
	5
9	6	21	22	23	24
9	7
	7
	8

			ZMU07974
1.	Top cowling	16.	Flushing device
2.	Water separator	17.	Remote control box (side mount type)*
3.	Cowling lock lever	18.	Digital tachometer*
4.	Drain screw	19.	Digital speedometer*
5.	Anode*	20.	Tachometer*
6.	Anti-cavitation plate	21.	Trim meter*
7.	Trim tab (anode)	22.	Fuel tank
8.	Propeller*	23.	Remote control transmitter
9.	Cooling water inlet	24.	Receiver

10.Anode(s)*

11.Trim rod*

12.Tilt lock lever*

13.Clamp bracket

14.Tilt support lever

15.Power trim and tilt switch*

Components

F40G, F70A

	1
12
11	2
11
	3		13
	3	14	15
		14	15
	4
11	5	18	19
	5	18	19
10	6
9	6
	7
8
1. Top cowling		21. Receiver

2.Water separator

3.Cowling lock lever

4.Drain screw

5.Anti-cavitation plate

6.Trim tab (anode)

7.Propeller*

8.Cooling water inlet

9.Anode(s)

10.Clamp bracket

11.Tilt support lever

12.Power trim and tilt switch

13.Flushing device

14.Remote control box (side mount type)*

15.Digital tachometer*

16.Digital speedometer*

17.Tachometer*

18.Trim meter*

19.Fuel tank

20.Remote control transmitter

16 17

YAMAHA

SPEED

set mode

20 21

ZMU07075

Components

1.Tachometer unit (Square type)*

2.Tachometer unit (Round type)*

3.Speedometer unit (Square type)*

4.Speed & fuel meter unit (Square type)*

5.Speed & fuel meter unit (Round type)*

6.Fuel management meter unit (Square type)*

EMU25803

Fuel tank

If your model was equipped with a portable fuel tank, its function is as follows.

EWM00020

WARNING

The fuel tank supplied with this engine is its dedicated fuel reservoir and must not be used as a fuel storage container. Commercial users should conform to relevant licensing or approval authority regulations.

ZMU05429

1.Fuel joint

2.Fuel gauge

3.Fuel tank cap

4.Air vent screw

EMU25830

Fuel joint

This joint is used to connect the fuel line.

Components

EMU25841

Fuel gauge

This gauge is located on either the fuel tank cap or on the fuel joint base. It shows the approximate amount of fuel remaining in the tank.

EMU25850

Fuel tank cap

This cap seals the fuel tank. When removed, the tank can be filled with fuel. To remove the cap, turn it counterclockwise.

EMU25860

Air vent screw

This screw is on the fuel tank cap. To loosen the screw, turn it counterclockwise.

EMU38591

Remote control transmitter

The lock and unlock modes of the Yamaha Security System are selected using the remote control transmitter. While the engine is running, input from the remote control transmitter is not received.

ZMU06455

Store the remote control transmitter carefully so it will not be lost.

ECM02100

NOTICE

The remote control transmitter is not completely waterproof. Do not submerge the transmitter or operate it underwater. If the transmitter is submerged, dry it with a soft, dry cloth, and then check that it is operating prop-

erly. If the transmitter is not operating properly, contact a Yamaha dealer.

Keep the remote control transmitter away from high temperatures and do not place it in direct sunlight.

Do not drop the remote control transmitter, subject it to strong shocks, or place any heavy items on it.

Use a soft, dry cloth to clean the remote control transmitter. Do not use detergent, alcohol, or other chemicals.

Do not attempt to disassemble the remote control transmitter yourself. Otherwise, the transmitter may not operate properly. If the transmitter needs a new battery, contact a Yamaha dealer.

If you have lost the remote control transmitter, consult your Yamaha dealer. Keep the least 2 transmitters at all the time. If you have lost both transmitters, consult your Yamaha dealer.

TIP:

Since the receiver is programmed to recognize the internal code from this transmitter only, the security system setting can only be changed with this transmitter. If the remote control transmitter does not operate properly, contact a Yamaha dealer.

Replace the battery cell after 1 year, and every two years thereafter as a standard measure.

Refer to local hazardous waste regulations when disposing of transmitter batteries.

The Yamaha Security System permits to register up to 5 remote control transmitters. Consult your yamaha dealer for de-

tails.

EMU38601

Receiver

The receiver control the ECM (Electronic control module) to prevent the engine from

Components

starting. Consult your Yamaha dealer for installation of the receiver.

EMU38611

Yamaha Security System lock and unlock mode

The Yamaha Security System settings are selected by pressing the lock or unlock button on the remote control transmitter briefly.

ZMU06456

1.Lock button

2.Unlock button

LOCK

When the lock button on the remote control transmitter is pressed briefly, the beeper sounds once. This indicates the lock mode is selected and the engine cannot be started. The lock mode is selected only when the main switch is in the “” (off) position. The engine cranks but can not be started while the Yamaha Security System is on lock mode.

UNLOCK

When the unlock button on the remote control transmitter is pressed briefly, the beeper sounds twice. This indicates the unlock mode is selected and the engine can be started.

Yamaha				Engine
Security	Number	Main		Engine
Security	Number	Main		can be
System	of beeps	switch		can be
System	of beeps	switch		started
mode				started
mode

Lock	1 beep	“	”	NO

Unlock	2 beeps	“	”/	YES
Unlock	2 beeps	“	”	YES
		“	”

EMU26181

Remote control box

The remote control lever actuates both the shifter and the throttle. The electrical switches are mounted on the remote control box.

1.Power trim and tilt switch

2.Remote control lever

3.Neutral interlock trigger

4.Neutral throttle lever

5.Main switch

6.Engine shut-off switch

7.Throttle friction adjuster

EMU26190

Remote control lever

Moving the lever forward from the neutral position engages forward gear. Pulling the lever back from neutral engages reverse. The engine will continue to run at idle until the lever is moved about 35 (a detent can be felt). Moving the lever farther opens the throttle, and the engine will begin to accelerate.

Components

1.Neutral “”

2.Forward “”

3.Reverse “”

4.Shift

5.Fully closed

6.Throttle

7.Fully open

EMU26201

Neutral interlock trigger

To shift out of neutral, first pull the neutral interlock trigger up.

1. Neutral interlock trigger

1.Fully open

2.Fully closed

TIP:

The neutral throttle lever will operate only when the remote control lever is in neutral. The remote control lever will operate only when the neutral throttle lever is in the closed position.

EMU25913

Tiller handle

To change direction, move the tiller handle to the left or right as necessary.

EMU26212

Neutral throttle lever

To open the throttle without shifting into either forward or reverse, put the remote control lever in the neutral position and lift the neutral throttle lever.

EMU25924

Gear shift lever

Move the gear shift lever forward to engage the forward gear or rearward to engage the reverse gear.

Components

1.Forward “”

2.Neutral “”

3.Reverse “”

EMU25942

Throttle grip

The throttle grip is on the tiller handle. Turn the grip counterclockwise to increase speed and clockwise to decrease speed.

EMU25962

Throttle indicator

The fuel consumption curve on the throttle indicator shows the relative amount of fuel consumed for each throttle position. Choose the setting that offers the best performance and fuel economy for the desired operation.

1. Throttle indicator

EMU25976

Throttle friction adjuster

A friction device provides adjustable resistance to movement of the throttle grip or the remote control lever, and can be set according to operator preference.

To increase resistance, turn the adjuster clockwise. To decrease resistance, turn the adjuster counterclockwise. WARNING! Do not overtighten the friction adjuster. If there is too much resistance, it could be difficult to move the remote control lever or throttle grip, which could result in an

accident. [EWM00032]

Components

When constant speed is desired, tighten the adjuster to maintain the desired throttle setting.

EMU25995

Engine shut-off cord (lanyard) and clip

The clip must be attached to the engine shutoff switch for the engine to run. The cord should be attached to a secure place on the operator’s clothing, or arm or leg. Should the operator fall overboard or leave the helm, the cord will pull out the clip, stopping ignition to the engine. This will prevent the boat from running away under power. WARNING! Attach the engine shut-off cord to a secure place on your clothing, or your arm or leg while operating. Do not attach the cord to clothing that could tear loose. Do not route the cord where it could become entangled, preventing it from functioning. Avoid accidentally pulling the cord during normal operation. Loss of engine power means the loss of most steering control. Also, without engine power, the boat could slow rapidly. This could cause people and objects in the boat to be thrown forward. [EWM00122]

1.Cord

2.Clip

3.Engine shut-off switch

1.Cord

2.Clip

3.Engine shut-off switch

EMU26003

Engine stop button

The engine stop button stops the engine when the button is pushed.

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