SONY CDP 195, CDJ 500II Service Manual

0 (0)

S®

Training Manual

 

 

 

 

CD

Changer

Models: CDP-CX235

CDP-CX270

CDP-CX335

CDP-CX400

CDP-CX450

Circuit Description and Troubleshooting

Course: A-122

Sony Service Company

A Division of Sony Electronics Inc ©2000

All Rights Reserved

Printed in U.S.A.

SisatrademarkofSonyElectronics

Circuit Description

and Troubleshooting:

Models: CDP-CX235

CDP-CX270

CDP-CX335

CDP-CX400

CDP-CX450

Prepared by: National Training Department

Sony Service Company

A Division of Sony Electronics Inc.

Course presented by _____________________________________

Date ___________________________________________________

Student Name ___________________________________________

Overall Block Diagram

Information Gathering

CD Playback

Power Supply / Display

Power Supply

Fluorescent Display

Power On

AC Power Only

Power ON

Communications IC501 - IC701

Communications IC501 - IC101

Door Motor Drive

Operation

Drive

Feedback

Tray Table Positioning

Tray Table Slots

Light Sensors

Table Motor Drive

Front Panel Rotary Encoder - Operation

Direction of Rotation

Tray Table Position Sensors

Table of Contents

3

Tray Table Motor Drive

21

3

CD Location & Label Storage

23

3

Disc Loading Drive

27

5

Operation

27

5

Motor Stop

27

7

Optical Pickup

29

11

The Laser and Lens

29

11

Focus Coil

29

11

Tracking Coil

29

11

Detector Outputs

29

13

Servo / Audio Processing Block

31

15

Servo Block

31

15

Sled Motor

31

15

Focus Servo

31

15

Tracking Servo

33

17

Spindle Motor

33

17

Audio Block

33

 

 

17

Servo Processing

35

19

Sled Motor Drive

35

19

Laser

35

 

 

19

Focus

35

 

 

19

Tracking Servo

35

 

 

Spindle Servo

37

APPENDIX

 

Audio / Display Output

39

Control A Communications for Additional Features

i

Analog Audio Output

39

Defective Discs

iii

Digital Output

39

Troubleshooting Using the RFO Waveform

v

Display

39

Abbreviations Used in Compact Disc Player

vi

Troubleshooting

41

 

 

Disc Doesn’t Spin

42

 

 

Servo Processing Diagram

43

 

 

Focus

44

 

 

Disc Won’t Spin Flowchart

45

 

 

Disc Spins, But Doesn’t Read the Disc’s

 

 

 

Table of Contents (TOC)

47

 

 

RF Output

47

 

 

Tracking Servo

47

 

 

Disc Spins, But Does Not Read TOC Flowchart

48

 

 

Spindle Servo

49

 

 

No Audio

50

 

 

Optical Assembly Tests

51

 

 

S Curve Check

51

 

 

E-F Balance Check

51

 

 

RFO Level Check

52

 

 

1

CD Mega Changer Product Line (USA)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Model

Disc

List

 

 

 

 

 

 

 

 

 

 

 

 

Capacity

Price

 

Cd Mech

 

BD Board

List Price

 

Optical Assembly / Part number

List Price

 

 

 

 

 

 

 

 

 

All of these numbers sub to 8-848-379-31

2000

 

 

 

 

 

 

 

 

 

 

 

 

 

CDP-CX235

200

$170.00

 

CDM-40B

 

A4724029A

$76.15

 

KSS-213BNK / 8-848-379-31

$

82.12

CDP-CX270

200

$1,000

 

CDM-40B

 

A4699163A

$112.01

 

KSS-213B / 8-848-376-01

$

82.12

CDP-CX335

300

$300.00

 

CDM-54-KIBD35E

 

A4724761A

$82.12

 

KSS-213BFN / 8-848-379-31

$

82.12

CDP-CX400

400

$360.00

 

CDM-62-K1BD35A

 

A4724761A

$82.12

 

KSM-213BFN / 8-820-026-03 *

$

82.12

CDP-CX450

400

$480.00

 

CDM-62-K1BD35A

 

A4724761A

 

 

KSM-213BFN / 8-820-026-03 *

$

82.12

 

 

 

 

 

 

 

 

 

*use ’CX335 manual for part number

 

1999

 

 

 

 

 

 

 

 

of spindle or sled motor

 

 

CDP-CX225

200

$250.00

 

CDM-40

 

A4699038A

$112.01

 

KSS-213B / 8-848-376-01

$

82.12

CDP-CX230

200

$300.00

 

CDM-40B

 

A4724029A

$76.16

 

KSS-213BNK / 8-848-379-31

$

82.12

CDP-CX270

200

$1,000

 

CDM-40

 

A4699038A

$112.01

 

KSS-213B / 8-848-376-01

$

82.12

CDP-CX300

300

$360.00

 

CDM-54-KIBD35E

 

A4724761A

$82.12

 

KSS-213BFN / 8-848-379-31

$

82.12

CDP-CX350

300

$480.00

 

CDM-54-KIBD35E

 

A4724761A

 

 

KSS-213BFN / 8-848-379-31

$

82.12

CDP-CX691

300

 

 

CDM-54-KIBD35E

 

A4724761A

 

 

KSS-213BFN / 8-848-379-31

$

82.12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1998

 

 

 

 

 

 

 

 

 

 

 

 

 

CDP-CX210

200

 

 

CDM-40

 

A4699038A

$112.01

 

KSS-213B / 8-848-376-01

$

82.12

CDP-CX220

200

 

 

CDM-40B

 

A4724029A

$76.16

 

KSS-213BNK / 8-848-379-31

$

82.12

CDP-CX240

200

 

 

CDM-40B

 

A4724029A

 

 

KSS-213BNK / 8-848-379-31

$

82.12

CDP-CX260

200

 

 

CDM-40B

 

A4724029A

 

 

KSS-213BNK / 8-848-379-31

$

82.12

CDP-CX270

200

 

 

CDM-40

 

A4699038A

$112.01

 

KSS-213B / 8-848-376-01

$

82.12

CDP-CX90ES

200

$1,100

 

CDM-40

 

A4699038A

 

 

KSS-213B / 8-848-376-01

$

82.12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

List Prices are as of 7/1/00

Introduction

This training manual is based upon the model CDP-CX235 CD Changer. This model is the entry changer in the “Mega” Changer product line for the year 2000. The “2” in the model number refers to the 200 disc capacity of these Changers. These 200 series models are mechanically complex so there are more CD transport and mechanical adjustments to be made.

The concepts and circuitry in this 200 disc model are similar to the 300 disc CDP-CX300 series and 400 disc CDP-CX400 series CD Changers. In these larger capacity models, the CD transport and CD mechanism use fewer parts. As a result, the higher capacity Changers require fewer adjustments.

Generally, the electrical troubleshooting procedures and test modes outlined in this training manual can be applied to all of the changer models listed for the last three years. This is because for troubleshooting purposes, they are electrically similar. Mechanically, the 200 disc Changers use one basic chassis and the 300 and 400 disc Changers use another chassis so the mechanical adjustments differ.

Model CDP-CX90ES/CDPCX-270

The model CDP-CX90ES/CDPCX-270 was carried over from the 1998 year because it was the only chassis that had the following major features:

A video output for an on-screen display using a TV.

A front panel jack that permitted a computer keyboard to be plugged in. This allowed the user to label or re-label each CD slot location quickly using the keyboard instead of the slower remote control.

Model CDP-CX235

The board layout of the CDP-CX235 is shown. The bulk of the electronics are on the rear main board. To its left in the vacant area is the CD mechanism housing the optical assembly and servo (BD) board. The small boards along the bottom of the chassis hold the tray table and disc sensors. The top illumination board houses 3 LEDs to light the disc compartment when the CD Changer is powered on.

2

Overall Block Diagram

At the core of the 200 disc CD Changer is the System Control (Syscon) IC501. IC501 serves as the interface between the user and the mechanism. Before IC501 can respond to the user’s commands for a disc to play, it must know the following:

·If the Disc door is closed.

·If the CD Mechanism is in the chucked position.

·At which disc slot is the tray table is positioned.

Some of this information is stored in an external memory IC; the remainder IC501 will have to gather at power ON using the sensors and switches linked to the Door, Tray Table and Loading Motors.

3

Once Syscon IC501 is confident the tray table information is valid, IC501 turns the CD Changer control over to the user by accepting pushbutton commands.

The user can use the front panel controls to select another disc or play that one. When Syscon knows the loading motor is in the chucked position (loading motor switch), the CD can be played.

CD Playback

Syscon IC501 initiates CD play by sending data, clock and latch communications to IC101 on the BD board. This causes IC101 to turn on the laser, focus, tracking and spindle servos that employ the laser diode, along with the focus coil, tracking coil, sled motor and spindle motor in the optical assembly.

Information Gathering

Pressing the power ON button causes IC501 to use “IC SW” to switch on regulator IC506. IC506 apples power to the BD board, which houses the optical assembly. D+5V is also applied to the LED in the door compartment to inform the user power is ON.

After Syscon IC501 turns on power, IC501 accesses its external memory IC. Data about the disc last loaded in the CD Mechanism is returned to IC501. The disc label information is output as data to the FL Display IC for display on the front panel fluorescent tube. If there was no label information, then just the disc’s number is displayed.

Syscon now takes a series of steps to check the memory information:

Once these servos are operating, the disc information (RFO) is output. RFO is received by Servo Control IC101 which:

Converts the data back to the original modulation scheme (EFM).

Error corrects the data (parity error correction).

Reconstructs its original pattern (CIRC).

Creates additional digital samples (oversampling) to reduce noise in the final analog audio.

Converts the signal from digital to analog form (D/A Converter).

1. Syscon activates the disc door motor to close the door if its corre-

Analog audio is output from IC101 to the rear panel jacks.

sponding switch indicates the door is open.

 

2.Next, Syscon checks the loading motor switch position to see if the CD Mechanism is in the chucked position (disc loaded).

If chucked, IC501 will initiate disc PB to read its TOC.

If unchucked, IC501 will drive the tray table motor, rotating its discs

past the disc sensors. While the tray is rotating, the tray sensors inform IC501 of the disc slot location while the disc sensor tells IC501 if there is a disc present at that slot. The last disc played according to memory will be loaded and its TOC read (if present).

BD BOARD

 

 

 

LINE OUT

 

IC401

 

L

 

 

 

 

IC101

 

MUTE

OPTICAL

A-F

RF AMP

RFO

 

 

AUDIO

 

 

 

SERVO

D

DIGITAL

AMP

 

R

PICK-UP

 

 

 

CONTROL/

OUT

 

 

 

 

 

 

OPTICAL

 

 

AUDIO

ASSEMBLY

COIL &

 

DSP

 

 

 

 

 

OUTPUT

 

RESET

KSS213B

 

 

 

 

 

OUTPUT

 

MOTOR

ERROR

 

JACK BD.

 

 

 

 

 

 

FROM

(JACK

 

 

DRIVER

SIGNAL

 

 

 

 

IC506

BD.)

 

MEMORY

 

 

 

IC503

M

DOOR

 

 

 

 

 

 

MOTOR

M

TRAY

SWITCH OR

 

 

 

IC501

 

 

 

DRIVER

M

LOADING

SENSOR

 

MAIN BD.

FRONT

 

SYSTEM

 

 

 

 

 

 

 

 

CONTROL

 

 

 

 

 

 

PANEL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BUTTONS

 

FL DATA,CLK,LATCH

IC701

FL DISPLAY

 

 

-13.5V SOURCE

IC

 

 

 

 

 

FL DISPLAY

TUBE

 

 

 

+5V SOURCE

SW

DISC DOOR

 

 

 

DRIVER

DISPLAY BD.

 

 

 

 

 

 

 

 

 

 

 

LIGHT

 

 

 

 

POWER

 

 

IC506REG

D+5V

TO BD BOARD

 

 

SUPPLY

 

 

/SW

+7V

 

 

 

 

 

 

 

 

 

 

 

 

 

RESET

 

 

 

 

 

 

+11.5V

 

 

AUDIO

 

 

 

 

 

 

 

 

MUTE

 

 

 

 

-28V

FILAMENT

SOURCE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SOURCE VOLTAGE

 

 

 

 

 

 

 

 

TO DISPLAY BD.

 

 

 

 

 

 

 

 

OVERALL BLOCK DIAGRAM (MODEL CDP-CX235)

0A122 1251 7/5/00

4

Power Supply / Display

Overview

The power supply stage produces seven voltages when the CD Changer is plugged into AC. Some of these voltages from the main board power the FL Driver microprocessor IC701 and the FL indicator tube on the display board.

Power Supply

Power Supply Output

Output Voltage

From

Destination

 

 

 

 

1.

+11.5Vdc

Bridge Rectifier

Regulator/Sw IC506,

 

 

D501-4

+5V Regulator IC504,

 

 

 

Motor Driver IC503.

 

 

 

 

2.

13.5Vdc

Bridge Rectifier

Audio mute transistors

 

 

D501-4

(Q325/e, Q327/e and

 

 

 

Q425/e), Motor driver

 

 

 

IC503.

 

 

 

 

3.

+5Vdc Source

Regulator IC504

Syscon IC501 (not shown),

 

 

 

FL Driver IC701.

 

 

 

 

4.

+5Vdc

Bridge D501-4 &

Mute transistors Q325/e,

 

 

Zener D508

Q327/e and Q425/e.

 

 

 

 

5.

Reset +5V

Reset IC505

Syscon IC501 (not shown),

 

 

 

FL Driver IC701,

 

 

 

LED Driver IC702 (not

 

 

 

shown).

 

 

 

 

6.

3.7Vac

Power Transformer

Fluorescent Display Tube

 

 

T901

filament

 

 

 

 

7.

-28V

Q501/emitter

Reference voltage for the

 

 

 

Fluorescent Display

 

 

 

 

+11.5V Source / -13.5V Source

When the CD Changer is plugged into AC, this voltage is applied to the primary winding of T901. The secondary winding that is center taped applies 20.6Vac to a four-diode bridge rectifier designated D501 to D504.

5

The positive output of the bridge rectifier is filtered by C501 to become the +11.5V source voltage.

The negative output of the bridge rectifier is filtered by C502 to become the –13.5V source voltage.

+5Volt Source

The +11.5V source voltage is reduced and regulated by IC504 to produce the +5V source voltage for the CD Changer.

+5Vdc

The +11.5V source voltage is reduced by R505 and R508 and applied to 5.1 volt zener diode D508 for shunt regulation. Shunt regulation is when a device like this variable resistance zener diode is placed in parallel with the load. The zener diode resistance varies to keep the voltage at the load reasonably stable.

This +5 volts that is output is used by the mute transistors Q325, Q327, and Q425 to control the left and right channel audio muting at power ON and OFF and when plugged and unplugged from AC.

D509 and C505 are used to insure there is sufficient voltage for the mute operation when the unit is unplugged. C505 holds the +5V for the mute transistors and diode D509 blocks this voltage from being used by the loads on the 11.5V line (D509/anode).

Reset +5V

When the +5Volt Source voltage outputs regulator IC504, IC505 creates a reset pulse using R506 and C507. Each one of these three parts has a role in creating the reset pulse. When the source voltage is input IC505, IC505 holds it output LOW for a fixed amount of time dependent upon IC505’s design. This LOW grounds out C507 at the output. When the IC505 releases ground, C507 is charged by R506 to +5V.

The reset output of IC505 is applied to the IC501 and IC701 microprocessors in this CD Changer. Generally, reset occurs when the reset input to a device is held LOW while power (Vcc) is applied.

SONY CDP 195, CDJ 500II Service Manual

T901

FL701 FL INDICATOR TUBE

 

 

 

 

 

 

 

 

 

14

2

3

1

 

 

 

 

 

 

2Ω

 

 

3.7VAC

FILAMENT

 

 

-28V

 

 

 

 

L901

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOISE

 

 

 

 

 

 

 

VOLTAGE

15

1

1

65

 

 

 

 

FILTER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R501

 

 

 

 

G16

 

 

 

CHOKE

 

 

 

 

 

 

 

 

 

 

 

+5V

 

 

 

 

 

 

 

33k

 

 

JOG

 

 

N

 

 

 

 

 

 

 

 

 

 

 

 

P1-36

 

 

 

 

 

 

 

 

 

 

R701

 

 

 

41Ω

 

 

 

 

 

 

BD.

 

 

 

 

 

 

-28V

D507

 

 

 

Q701

 

 

G1-15

 

 

 

 

 

100k

 

 

 

D505

 

 

 

 

 

 

55

 

 

 

-40V

 

 

6.2V

 

 

 

 

 

 

 

 

 

P

 

 

13

3

2

 

56

DIG 16

 

 

 

 

 

 

 

 

 

 

 

55Ω

 

 

 

 

 

 

 

-28V

VFL

 

 

 

R502

 

 

Q501

IC505

 

 

 

 

 

 

 

 

 

 

 

 

5

11

7

 

60

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PST994D C507 +

 

 

 

RESET

 

IC701

 

 

 

D506

 

C503

 

R506

 

 

 

+5V

 

 

 

 

 

 

 

 

 

 

 

FL DRIVER

 

 

 

30V

 

+

100

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MSM9202-03GS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2Ω

 

 

 

 

 

SYSCON

 

 

 

 

 

 

 

 

 

 

 

 

IC504

IC501/30

7

9

9

+5V

64

VCC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

REG

+ C506

2.5V p-p

OSC0 OSC1

 

 

 

 

 

 

 

TA7805

+5V

 

 

58

59

 

 

 

 

 

 

 

 

OSC.2.48MHz

 

THERMAL

 

 

D501-

 

 

 

SOURCE

 

 

 

 

2

 

 

R505

 

 

 

 

 

 

D504

 

 

 

(B+)

 

 

 

 

R706 5V p-p

FUSE

 

 

 

 

 

C702

 

 

 

 

 

 

 

 

 

 

 

 

 

JACK

 

 

 

 

D509

 

+ C505

 

 

 

 

SQ. WAVE

 

 

 

 

 

R508

 

 

 

 

G1

 

 

BD.

 

 

 

 

 

+5V TO MUTE

 

WORDS

 

 

 

 

 

 

 

 

 

 

D508

TRANSISTORS

 

 

 

 

 

 

 

 

 

 

 

 

Q325/E,Q327/E,

 

 

 

 

 

 

 

 

 

 

 

 

 

5.1V

 

 

P

 

 

 

 

 

 

 

 

+11.5V

Q425/E

 

 

 

 

DISPLAY BD.

 

 

 

 

 

 

 

 

 

(36)

 

 

 

 

 

 

+11.5V SOURCE TO: IC506

 

 

 

 

 

 

 

+

 

C501

 

 

 

 

 

 

 

 

 

 

 

REGULATOR,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3300

 

 

 

GRIDS 1-15

 

 

 

 

 

 

 

 

 

IC503 MOTOR DRIVER

 

 

 

 

MAIN BD.

 

 

 

 

 

 

 

IC702

FRONT

C502

 

 

-13.5V SOURCE TO: MUTE

 

 

 

DATA,

 

 

 

 

 

 

 

 

LED DRIVER

PANEL

 

1000 +

 

TRANSISTORS Q325,Q327,

 

 

 

CLK FROM

 

M66310FP

LED’s

 

 

 

 

Q425 AND IC503 MOTOR DRIVER

 

 

SYSCON IC501

 

 

 

POWER SUPPLY (CDP-CX235)

1A122 1238 7/7/00

6

When the output of IC505 is LOW, these microprocessors are held in reset and are inactive (apparently dead).

3.7Vac

A low AC voltage from power transformer T901 is applied to the filament of the fluorescent indicator tube FL701.

7

Grid & Plate Array

Within the FL tube there are 16 grid structures, each containing 36 plates. Each grid structure produces a character or number by luminating a combination of plates.

G1

G2

 

 

-28V

The 41-ohm secondary winding of transformer T901 produces 31.7Vac that is rectified by D505. The –40Vdc produced is regulated by Q501 using zener diode D506 for voltage stabilization.

The –28Vdc output from regulator Q501/emitter is applied to the fluorescent driver stage as the negative supply voltage and to one end of the filament via D507as the tube’s electron source.

Fluorescent Display

The FL701 Fluorescent Display tube needs the following to light a segment or a word in the tube:

Filament voltage

Positive voltage simultaneously applied to the grid and plate.

Basic Operation

The filament voltage comes from the power transformer T901 and the positive pulses come from FL Driver IC701.

Just like a vacuum tube, the fluorescent display tube needs a source of electrons. The electrons come from the filament, which is connected to the –28V source. A controlling grid in the middle acts as a gate to determine if electrons should pass onto the plate to make it glow. At the gate, a more positive voltage than the filament attracts the electrons and opens the gate. A grid voltage that is the same as the filament will keep electrons from leaving the filament so there is no glow.

The plate structures will be phosphorescent when struck by electrons. To get the electrons to the plate, the plate must have a positive voltage to be

attractive.

 

P1

 

 

 

 

Simple FL

 

 

P2

Tube

 

 

Structure

Filament

Grid

Plates

 

P1

P4

P1

P4

Plate and Grid

P2

P5

P2

P5

Structures

P3

P6

P3

P6

 

P3

To make a specific plate glow, a grid structure is selected and a positive voltage is applied to it. At that time, the plate structures that must glow are also brought positive. In the diagram above, when G1 and P3 lines are brought HIGH, the P3 plate in the G1 structure will glow. Even though the P3 structure in the G2 structure is connected in parallel, receiving the same voltage, it will not glow because the G2 voltage is LOW at this time. The job of FL Driver IC701 is to create and time the grid and plate pulses.

Fluorescent Driver IC701

When the CD Changer is plugged into AC, Vcc is applied to IC701/pin 64, starting its internal oscillator. The R-C parts that set the frequency of this 2.48MHz oscillator (16MHz is on the schematic) are located at IC701/ pins 58 and 59.

Also at AC plug in, the FL Driver IC701 is momentarily reset. IC505 momentarily holds its output LOW when +5V is input. This LOW resets FL Driver IC701 when Vcc (power) is present at pin 64. The LOW lasts for 0.2ms (IC505) + 0.8ms (C507) = 10ms.

T901

FL701 FL INDICATOR TUBE

 

 

 

 

 

 

 

 

 

14

2

3

1

 

 

 

 

 

 

2Ω

 

 

3.7VAC

FILAMENT

 

 

-28V

 

 

 

 

L901

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOISE

 

 

 

 

 

 

 

VOLTAGE

15

1

1

65

 

 

 

 

FILTER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R501

 

 

 

 

G16

 

 

 

CHOKE

 

 

 

 

 

 

 

 

 

 

 

+5V

 

 

 

 

 

 

 

33k

 

 

JOG

 

 

N

 

 

 

 

 

 

 

 

 

 

 

 

P1-36

 

 

 

 

 

 

 

 

 

 

R701

 

 

 

41Ω

 

 

 

 

 

 

BD.

 

 

 

 

 

 

-28V

D507

 

 

 

Q701

 

 

G1-15

 

 

 

 

 

100k

 

 

 

D505

 

 

 

 

 

 

55

 

 

 

-40V

 

 

6.2V

 

 

 

 

 

 

 

 

 

P

 

 

13

3

2

 

56

DIG 16

 

 

 

 

 

 

 

 

 

 

 

55Ω

 

 

 

 

 

 

 

-28V

VFL

 

 

 

R502

 

 

Q501

IC505

 

 

 

 

 

 

 

 

 

 

 

 

5

11

7

 

60

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PST994D C507 +

 

 

 

RESET

 

IC701

 

 

 

D506

 

C503

 

R506

 

 

 

+5V

 

 

 

 

 

 

 

 

 

 

 

FL DRIVER

 

 

 

30V

 

+

100

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MSM9202-03GS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2Ω

 

 

 

 

 

SYSCON

 

 

 

 

 

 

 

 

 

 

 

 

IC504

IC501/30

7

9

9

+5V

64

VCC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

REG

+ C506

2.5V p-p

OSC0 OSC1

 

 

 

 

 

 

 

TA7805

+5V

 

 

58

59

 

 

 

 

 

 

 

 

OSC.2.48MHz

 

THERMAL

 

 

D501-

 

 

 

SOURCE

 

 

 

 

2

 

 

R505

 

 

 

 

 

 

D504

 

 

 

(B+)

 

 

 

 

R706 5V p-p

FUSE

 

 

 

 

 

C702

 

 

 

 

 

 

 

 

 

 

 

 

 

JACK

 

 

 

 

D509

 

+ C505

 

 

 

 

SQ. WAVE

 

 

 

 

 

R508

 

 

 

 

G1

 

 

BD.

 

 

 

 

 

+5V TO MUTE

 

WORDS

 

 

 

 

 

 

 

 

 

 

D508

TRANSISTORS

 

 

 

 

 

 

 

 

 

 

 

 

Q325/E,Q327/E,

 

 

 

 

 

 

 

 

 

 

 

 

 

5.1V

 

 

P

 

 

 

 

 

 

 

 

+11.5V

Q425/E

 

 

 

 

DISPLAY BD.

 

 

 

 

 

 

 

 

 

(36)

 

 

 

 

 

 

+11.5V SOURCE TO: IC506

 

 

 

 

 

 

 

+

 

C501

 

 

 

 

 

 

 

 

 

 

 

REGULATOR,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3300

 

 

 

GRIDS 1-15

 

 

 

 

 

 

 

 

 

IC503 MOTOR DRIVER

 

 

 

 

MAIN BD.

 

 

 

 

 

 

 

IC702

FRONT

C502

 

 

-13.5V SOURCE TO: MUTE

 

 

 

DATA,

 

 

 

 

 

 

 

 

LED DRIVER

PANEL

 

1000 +

 

TRANSISTORS Q325,Q327,

 

 

 

CLK FROM

 

M66310FP

LED’s

 

 

 

 

Q425 AND IC503 MOTOR DRIVER

 

 

SYSCON IC501

 

 

 

POWER SUPPLY (CDP-CX235)

1A122 1238 7/7/00

8

Plug into AC

 

+5V

T

 

1

Reset

 

2

10msec/div

C H 1 5 .00 V =

C H 2!5 .00 V=

M T B 10.0m s- 3.16dv ch1+

After reset, IC701 begins normal operation, producing sequential grid pulses first. When IC701/pin 60 goes HIGH (+5V), IC701 outputs a positive going pulse at each grid pin, one after the other. Each grid pulse is applied to a grid cluster consisting of 36 individual plate structures. After all 16 grids are pulsed (G1 – G16), the sequence repeats. Nothing appears in the display at plug-in because the fluorescent tube has not received plate voltage.

The waveform below shows grid pulses applied to G14, G15, and G16 of the fluorescent tube.

9

Plate voltage pulses appear only when the CD Changer is powered ON. At power ON, Syscon (IC501 is not shown) sends data to IC701 so it can output these pulses. Positive pulses are output the appropriate plate pins P1-36 to form a number, letter or word when a grid pulse is simultaneously present.

The following waveforms show a plate signal (Ch 1) compared to the grid 16 signal (Ch 3). This plate segment is lit at the grid assembly 16 location when both the plate and the grid outputs are HIGH.

ch1

1

ch3

3

T

ch1

ch2

ch3

ch2:dc = - 27 . 3 V, rms = 28 . 3 V

1

pkpk= 33.8 V, freq= 304 Hz

2

3

T

C H 1 2 0 . 0 V =

C H 2 2 0 . 0 V =

C H 3 ! 2 0 . 0 V = C H P M T B 5 0 0 u s - 2 . 3 4 d v c h 3 +

Fluorescent tube Grid pulses at Power OFF

Chan

Name

Location

Voltage

 

 

 

 

1

G14

IC701/pin 53

30Vp-p

 

 

 

 

2

G15

IC701/pin 54

30Vp-p

 

 

 

 

3

G16

IC701/pin 55

30Vp-p

 

 

 

 

Time base = 500usec

CH1 20.0 V=

CH3!20.0 V= CHP MTB 500us- 2.34dv ch3+

Fluorescent tube pulses during Power ON

Chan

Name

Location

Voltage

1

P14

IC701/pin 18

30Vp-p

3

G16

IC701/pin 55

30Vp-p

Time base = 500usec

By looking at Channel 1, we see that the plate signal also goes high at times when grid 16 is not HIGH (Ch 3 = LOW). This means a similar plate at a different grid is lit at this time.

T901

FL701 FL INDICATOR TUBE

 

 

 

 

 

 

 

 

 

14

2

3

1

 

 

 

 

 

 

2Ω

 

 

3.7VAC

FILAMENT

 

 

-28V

 

 

 

 

L901

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOISE

 

 

 

 

 

 

 

VOLTAGE

15

1

1

65

 

 

 

 

FILTER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R501

 

 

 

 

G16

 

 

 

CHOKE

 

 

 

 

 

 

 

 

 

 

 

+5V

 

 

 

 

 

 

 

33k

 

 

JOG

 

 

N

 

 

 

 

 

 

 

 

 

 

 

 

P1-36

 

 

 

 

 

 

 

 

 

 

R701

 

 

 

41Ω

 

 

 

 

 

 

BD.

 

 

 

 

 

 

-28V

D507

 

 

 

Q701

 

 

G1-15

 

 

 

 

 

100k

 

 

 

D505

 

 

 

 

 

 

55

 

 

 

-40V

 

 

6.2V

 

 

 

 

 

 

 

 

 

P

 

 

13

3

2

 

56

DIG 16

 

 

 

 

 

 

 

 

 

 

 

55Ω

 

 

 

 

 

 

 

-28V

VFL

 

 

 

R502

 

 

Q501

IC505

 

 

 

 

 

 

 

 

 

 

 

 

5

11

7

 

60

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PST994D C507 +

 

 

 

RESET

 

IC701

 

 

 

D506

 

C503

 

R506

 

 

 

+5V

 

 

 

 

 

 

 

 

 

 

 

FL DRIVER

 

 

 

30V

 

+

100

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MSM9202-03GS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2Ω

 

 

 

 

 

SYSCON

 

 

 

 

 

 

 

 

 

 

 

 

IC504

IC501/30

7

9

9

+5V

64

VCC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

REG

+ C506

2.5V p-p

OSC0 OSC1

 

 

 

 

 

 

 

TA7805

+5V

 

 

58

59

 

 

 

 

 

 

 

 

OSC.2.48MHz

 

THERMAL

 

 

D501-

 

 

 

SOURCE

 

 

 

 

2

 

 

R505

 

 

 

 

 

 

D504

 

 

 

(B+)

 

 

 

 

R706 5V p-p

FUSE

 

 

 

 

 

C702

 

 

 

 

 

 

 

 

 

 

 

 

 

JACK

 

 

 

 

D509

 

+ C505

 

 

 

 

SQ. WAVE

 

 

 

 

 

R508

 

 

 

 

G1

 

 

BD.

 

 

 

 

 

+5V TO MUTE

 

WORDS

 

 

 

 

 

 

 

 

 

 

D508

TRANSISTORS

 

 

 

 

 

 

 

 

 

 

 

 

Q325/E,Q327/E,

 

 

 

 

 

 

 

 

 

 

 

 

 

5.1V

 

 

P

 

 

 

 

 

 

 

 

+11.5V

Q425/E

 

 

 

 

DISPLAY BD.

 

 

 

 

 

 

 

 

 

(36)

 

 

 

 

 

 

+11.5V SOURCE TO: IC506

 

 

 

 

 

 

 

+

 

C501

 

 

 

 

 

 

 

 

 

 

 

REGULATOR,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3300

 

 

 

GRIDS 1-15

 

 

 

 

 

 

 

 

 

IC503 MOTOR DRIVER

 

 

 

 

MAIN BD.

 

 

 

 

 

 

 

IC702

FRONT

C502

 

 

-13.5V SOURCE TO: MUTE

 

 

 

DATA,

 

 

 

 

 

 

 

 

LED DRIVER

PANEL

 

1000 +

 

TRANSISTORS Q325,Q327,

 

 

 

CLK FROM

 

M66310FP

LED’s

 

 

 

 

Q425 AND IC503 MOTOR DRIVER

 

 

SYSCON IC501

 

 

 

POWER SUPPLY (CDP-CX235)

1A122 1238 7/7/00

10

Power On

Once the CD Changer is plugged into AC, pressing the front panel Power button permits Syscon to enable regulator IC506. IC506 outputs D+5V, +7V, and a reset signal to power the remaining devices on the BD board and turn on 2 LEDs to illuminate the disc door compartment.

AC Power Only

When the CD changer was plugged into AC, Syscon IC501 received power at pin 37 and was fully functional as marked by the X501 activity at pins 31 and 32. There is even data and clock signals leaving IC501/pins 18, 19 and 58. These signals go to FL Display Driver IC701, but there is no instruction to turn on the front panel display while the unit is still OFF.

P M 3 3 9 4 , F L U K E & P H I L I P S

ch1

ch2

1

ch3

T

2

3

C H 1 5 . 0 0 V =

IC501 Activity at Power OFF

Channel

 

Name

CN501/pin

 

 

 

1.

FL Data

1

 

 

 

 

2.

FL

CLK (Clock)

2

 

 

 

 

3.

FL

LT (Latch)

4

 

 

 

 

Time base = 50usec/div

Power ON

Syscon IC501 receives the power ON command from the front panel push button at pin 44 (LOW). IC501 responds by outputting a HIGH at IC SW

11

pin 65 to enable regulator IC506. IC506 has three outputs: 1. D+5V from pin 2 is used to:

Power the digital ICs on the DB board; and

Turn on the LED at the disc door compartment. This also lets the user know the unit is ON.

2. +7V from pin 9 is used to:

Power the focus/sled/tracking driver IC102; and

Power the coils and motors on the BD board

3. XRST from pin 6 goes HIGH to:

Unmute the analog audio output lines; and

Enable Servo Control IC101 and the focus/sled/tracking driver IC102 on the BD board.

Communications IC501 – IC701

At power On, the communications activity increases between IC501 and IC701. This is to provide constant update information to the display IC701.

ch1

ch2

1

ch3

T

2

3

C H 1 5 . 0 0 V =

C H 2 ! 5 0 0 V =

IC501 Activity at Power ON

Channel

 

Name

CN501/pin

 

 

 

1.

FL Data

1

 

 

 

 

2.

FL

CLK (Clock)

2

 

 

 

 

3.

FL

LT (Latch)

4

 

 

 

 

Time base = 50usec/div

 

 

 

 

 

 

 

 

 

 

 

DOOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LUMINATION

 

D+5V

 

 

 

 

 

 

 

 

 

 

 

IC506 LA5616

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SOURCE

TO

 

 

 

 

 

 

 

VCC

 

 

 

 

 

 

 

 

 

 

+11.5V

 

 

 

 

1

 

REG

 

2

C509

XRST TO

BD.

 

 

 

 

 

 

 

 

 

 

 

 

 

IC101/3,

BOARD

 

 

+5V

 

 

 

 

 

 

 

 

 

 

 

IC102/15

 

 

 

 

 

 

 

 

 

 

RESET

6

 

 

POWER ON

 

 

 

 

 

 

 

 

EN1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MUTE

 

 

 

 

 

 

 

 

 

4

 

 

 

 

+5V

 

 

 

 

 

 

 

 

 

 

8

 

 

 

7

 

(MAIN BD.)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EN2

 

4.8V

C511

Q325,Q327,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Q425

 

 

 

 

 

 

 

 

 

10

 

REG

 

9

 

+7V

 

 

MAIN BD.

 

 

 

 

VCC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SOURCE TO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VCC

+5V ICSW

 

 

 

+

 

DRIVER

 

 

 

 

 

 

 

 

 

C508

 

IC102 (B BD.)

 

 

 

 

 

50mVp-p

 

37

65

 

 

CN501

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

32

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IC701/PIN

 

 

 

 

 

 

X501

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FL DATA

 

 

 

 

 

 

 

 

 

10MHz

 

 

 

 

18

1

63

IC701

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

31

 

 

 

 

FL CLK

 

 

 

 

PUSH

R732

 

4Vp-p

 

 

 

19

2

62

FL DRIVER

 

 

 

 

 

IC501

 

 

 

 

BUTTONS

 

 

 

KEY 1

 

 

58

FL LT

4

61

(DISPLAY BD.)

 

 

 

 

 

SYSCON

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

POWER

 

2

7

9

44

CXP84340-075Q

50

DATA

18

5

 

 

 

 

 

CN701/602

CN601/501

 

IC101

 

 

 

 

 

 

 

 

CLK

 

 

 

 

 

 

 

 

 

 

 

 

 

48

20

7

DSP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

49

XLT

19

6

(BD.BD.)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DISPLAY BD.

JOG BD.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CN502

IC101/PIN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

POWER ON

2A122 1242

6 28 2000

12

13

Communications IC501 – IC101

Communications from Syscon to Servo Control IC101 does not occur until the disc is chucked on the spindle motor and ready to play (after the

loading motor finishes chucking the disc). This communications is shown

below:

,

 

 

 

ch1

 

 

 

ch2

 

 

 

1

 

 

 

ch3

 

 

 

2

 

 

 

T

 

 

 

3

 

 

 

C H 1 5 . 0 0 V =

 

 

 

C H 2 ! 5 . 0 0 V =

 

 

 

C H 3 ! 5 . 0 0 V = C H P M T B 1 . 0 0 m s - 3 . 2 4 d v c h 3 -

 

 

 

IC501 Activity at CD Play

 

 

Channel

Name

CN502/pin

 

1.

Data

18

 

2.

CLK (Clock)

20

 

3.

XLT (Latch)

19

Time base = 1msec/div

 

 

 

 

 

 

 

 

 

 

 

DOOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LUMINATION

 

D+5V

 

 

 

 

 

 

 

 

 

 

 

IC506 LA5616

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SOURCE

TO

 

 

 

 

 

 

 

VCC

 

 

 

 

 

 

 

 

 

 

+11.5V

 

 

 

 

1

 

REG

 

2

C509

XRST TO

BD.

 

 

 

 

 

 

 

 

 

 

 

 

 

IC101/3,

BOARD

 

 

+5V

 

 

 

 

 

 

 

 

 

 

 

IC102/15

 

 

 

 

 

 

 

 

 

 

RESET

6

 

 

POWER ON

 

 

 

 

 

 

 

 

EN1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MUTE

 

 

 

 

 

 

 

 

 

4

 

 

 

 

+5V

 

 

 

 

 

 

 

 

 

 

8

 

 

 

7

 

(MAIN BD.)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EN2

 

4.8V

C511

Q325,Q327,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Q425

 

 

 

 

 

 

 

 

 

10

 

REG

 

9

 

+7V

 

 

MAIN BD.

 

 

 

 

VCC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SOURCE TO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VCC

+5V ICSW

 

 

 

+

 

DRIVER

 

 

 

 

 

 

 

 

 

C508

 

IC102 (B BD.)

 

 

 

 

 

50mVp-p

 

37

65

 

 

CN501

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

32

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IC701/PIN

 

 

 

 

 

 

X501

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FL DATA

 

 

 

 

 

 

 

 

 

10MHz

 

 

 

 

18

1

63

IC701

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

31

 

 

 

 

FL CLK

 

 

 

 

PUSH

R732

 

4Vp-p

 

 

 

19

2

62

FL DRIVER

 

 

 

 

 

IC501

 

 

 

 

BUTTONS

 

 

 

KEY 1

 

 

58

FL LT

4

61

(DISPLAY BD.)

 

 

 

 

 

SYSCON

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

POWER

 

2

7

9

44

CXP84340-075Q

50

DATA

18

5

 

 

 

 

 

CN701/602

CN601/501

 

IC101

 

 

 

 

 

 

 

 

CLK

 

 

 

 

 

 

 

 

 

 

 

 

 

48

20

7

DSP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

49

XLT

19

6

(BD.BD.)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DISPLAY BD.

JOG BD.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CN502

IC101/PIN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

POWER ON

2A122 1242

6 28 2000

14

15

Door Motor Drive

The sliding door in the model CDP-CX235 was an improved feature over the previous manual trap door that the user pulled down to access the disc tray table. The sliding door mechanism consists of a motor that drives a series of gears to slide the door on plastic tracks. The door motor stops turning when the limit switch is toggled in the closed or open position.

Drive

Syscon IC501 applies an output voltage to pin 23 or pin 24 to drive the motor. The resultant positive or negative voltage is applied to the door motor.

Door Motor Drive

Movement

IC501/pin 24

IC501/pin 23

IC503/pin 9

Door Opening

4.7V

0V

-3.6V

Door Closing

0V

4.8V

+3.7V

Operation

Syscon IC501 controls the door movement. Only after the CD Changer is powered ON will IC501 respond to the OPEN/CLOSE Door button at the Key 2 input (IC501/pin 43).

Pressing the door button causes IC501 to check the position of the door. S810, a 3-position switch, places one of three voltages at Syscon IC501/ pin 39 to indicate the door position.

Door Position Feedback

Door Position

Location

Voltage

Closed

CN504/pin 1

2.5V

Neutral (in-between)

CN504/pin 1

5V

Open

CN504/pin 1

0V

A closed door will be driven open and vice versa.

Feedback

As the door moves, S810 enters the neutral position and 5V is applied to IC501/pin 39. When the door reaches the end of travel the door toggles the S810 limit switch to the other end. IC501/pin 39 is lowered to either 2.5 or 0V. IC501 responds by stopping the motor voltage at pin 23 or 24

R620

+5V

CN601/501

6 10

S621 4 12

OPEN/ CLOSE JOG DOOR BD.

+5V

 

 

 

 

 

C551

 

 

 

 

 

 

R553

+11.5V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R557

 

 

 

 

 

 

 

(VCC)

 

 

72

73

 

 

 

12

 

 

 

 

DR

 

R552

-

 

 

 

 

IC501

OUT

24

8

 

 

D OUT

 

 

 

 

 

 

 

SYSCON

 

 

+

9

OUT 3

3

 

CXP84340 DR 23

7

IC503

R558

DOOR

 

IN

 

R551

CXA1291P 1/3

 

 

DOOR

 

 

 

MOTOR BD.

 

 

 

13 14

 

 

KEY 2

 

 

C552

 

 

SW.

 

 

-13.5V

 

 

 

43

39

 

 

(-VCC)

 

 

D IN

 

 

 

 

 

 

 

 

M

 

 

 

 

R554

 

 

4

 

 

 

 

R555

R556

M810

 

 

 

 

 

1.2 Ω

1.2Ω

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

C620

 

 

 

 

 

 

GND

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DR-SW.

1

 

 

R543

 

CN504/811

 

 

 

 

 

 

 

 

 

 

1

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CN812/810

 

+5V

 

OPEN

 

 

 

R807

NEUTRAL

 

 

 

 

CLOSE

 

DOOR

S810

 

 

 

SW BD.

 

DOOR MOTOR DRIVE

3A122 1243 6 28 2000

16

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