SEW Eurodrive MOVITRAC 31C User Manual

Drive Technology \ Drive Automation \ System Integration \ Services

Operating Instructions

MOVITRAC® B

Conversion MOVITRAC® 31C to MOVITRAC® B

Edition 06/2009

16818814 / EN

SEW-EURODRIVE—Driving the world

Contents

Contents

1	General Notes......................................................................................................		4
	1.1	How to use the operating instructions.........................................................	4
	1.2	Structure of the safety notes .......................................................................	4
	1.3	Rights to claim under limited warranty ........................................................	5
	1.4	Exclusion of liability.....................................................................................	5

2	Safety Notes ........................................................................................................		6
	2.1	Preliminary information ...............................................................................	6
	2.2	General information ....................................................................................	6
	2.3	Target group ...............................................................................................	7
	2.4	Designated use ...........................................................................................	7
	2.5	Other applicable documentation .................................................................	8
	2.6	Transport.....................................................................................................	8
	2.7	Installation/assembly...................................................................................	8
	2.8	Electrical connection ...................................................................................	9
	2.9	Safe disconnection......................................................................................	9
	2.10	Startup/operation ........................................................................................	9

3 Conversion ........................................................................................................		10
3.1	Preparation ...............................................................................................	10
3.2	BG0 to BG0S ............................................................................................	10
3.3	BG0 to BG0S with EMC module ...............................................................	15
3.4	BG1 to BG0L.............................................................................................	16
3.5	BG2 to BG2S ............................................................................................	21

4	Startup................................................................................................................		25
	4.1	Terminal assignment.................................................................................	25
	4.2	Startup ......................................................................................................	27
5	Dimensions........................................................................................................		28
	5.1	BG0 adapter kit dimensions......................................................................	28
	5.2	BG1 adapter kit dimensions......................................................................	28
	5.3	BG2 adapter kit dimensions......................................................................	29
6	Address List ......................................................................................................		30
	Index	...................................................................................................................	40

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Operating Instructions – Conversion MOVITRAC® 31C to MOVITRAC® B			3

	1	General Notes
		How to use the operating instructions

1 General Notes

1.1How to use the operating instructions

The operating instructions are an integral part of the product and contain important information for operation and service. The operat ing instructions are written for all persons who assemble, install, startup, and service this product.

The operating instructions must be legible and accessible at all times. Make sure that staff responsible for the plant and its operation, as well as persons who work independently on the unit, have read the operating instructions carefully and understood them. If you are unclear about any of the information in this documentation, or if you require further information, contact SEW-EURODRIVE.

1.2Structure of the safety notes

The safety notes in these operating instructions are designed as follows:

Pictogram			SIGNAL WORD

Type and source of danger.

Possible consequence(s) if the safety notes are disregarded.

•Measure(s) to prevent the danger.

Pictogram	Signal word			Meaning	Consequences if
					disregarded
Example:			DANGER	Imminent danger	Severe or fatal injuries

WARNING	Possible dangerous situation	Severe or fatal injuries
General danger

	CAUTION	Possible dangerous situation	Minor injuries

Specific danger, e.g. electric shock

STOP	Possible damage to property	Damage to the drive system or its environ-
		ment

TIP	Useful information or tip.
	Simplifies the handling of the drive system.

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4			Operating Instructions – Conversion MOVITRAC® 31C to MOVITRAC® B

	General Notes	1
	Rights to claim under limited warranty

1.3Rights to claim under limited warranty

Adhering to the operating instructions is aprerequisite for fault-free operation and the fulfillment of any right to claim under warran ty. Therefore, read the operating instructions before you start working with the unit.

1.4Exclusion of liability

You must comply with the information contained in these operating instructions to ensure safe operation of the electric motors and to achieve the specified product characteristics and performance features. SEW-EURODRIVE does not assume liability for injury to persons or damage to equipment or property resulting from non-observance of these operating instructions. In such cases, any liability for defects is excluded.

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Operating Instructions – Conversion MOVITRAC® 31C to MOVITRAC® B			5

	2	Safety Notes
		Preliminary information

2 Safety Notes

The following basic safety notes must be read carefully to prevent injury to persons and damage to property. The operator must ensure that the basic safety notes are read and observed. Make sure that persons responsible for the plant and its operation, as well as persons who work independently on the unit, have read through the operating instructions carefully and understood them. If you are unclear about any of the information in this documentation, please contact SEW-EURODRIVE.

2.1Preliminary information

The following safety notes predominantly refer to the use of frequency inverters. Additionally, when using dives with motors or gearmotors, observe the corresponding safety notes in the respective operating instructions.

Please also observe the supplementary safetynotes in the individual sections of this publication.

2.2General information

DANGER

During operation, frequency inverters can have live, bare parts according to their degree of protection.

Severe or fatal injuries.

•All work related to transportation, storage, setup/mounting, connection, startup, maintenance and repair may only be carried out by qualified personnel, in strict observation of:

–The relevant detailed operating instructions

–The warning and safety signs on the motor/gearmotor

–All other project planning documents, operating instructions and wiring diagrams related to the drive

–The specific regulations and requirements for the system

–The national/regional regulations governing safety and the prevention of accidents

•Never install damaged products.

•Immediately report any damages to the shipping company.

Removing covers without authorization, improper use as well as incorrect installation or operation may result in severe injuries to persons or damage to property.

This document includes further information.

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6			Operating Instructions – Conversion MOVITRAC® 31C to MOVITRAC® B

	Safety Notes	2
	Target group

2.3Target group

Any mechanical work may only be performed by adequately qualified personnel. Qualified personnel in this context are persons who are familiar withthe setup, mechanical installation, trouble shooting and maintenance for this product. Further, they are qualified as follows:

•Training in mechanical engineering, e.g. as a mechanic or mechatronics technician (final examinations must have been passed).

•They are familiar with these operating instructions.

Any electronic work may only be performed by adequately qualified electricians. Qualified electricians in this context are persons who are familiar with the electronic installation, startup, trouble shooting and maintenance for this product. Further, they are qualified as follows:

•Training in electrical engineering, e.g. as an electrician or mechatronics technician (final examinations must have been passed).

•They are familiar with these operating instructions.

All work in further areas of transportation, storage, operation and waste disposal may be carried out only by persons who are trained appropriately.

2.4Designated use

Frequency inverters are components for controlling asynchronous AC motors. Frequency inverters are components intended for installation in electrical systems or machines. Never connect capacitive loads. Operation with capacitive loads results in over voltages and may destroy the unit.

The following standards apply, if the frequency inverters are marketed in the EU/EFTA:

•In case of installation in machines, startu p of the drive inverters (meaning the start of

proper use) is prohibited until it determinedis that the machine meets the requirements stipulated in the EC Directive 98/37/EC (machine directive); observe EN 60204.

•Startup (i.e. the start of designated use)is only permitted under observance of the EMC (2004/108/EC) directive.

•The frequency inverters comply with the requirements of the Low Voltage Directive 2006/95/EC. The harmonized standards of the EN 61800-5-1/DIN VDE T105 series in connection with EN 60439-1/VDE 0660 part 500 and EN 60146/VDE 0558 are applied to these frequency inverters.

Observe the technical data and the connecti on requirements specified on the nameplate and the operating instructions.

2.4.1Safety functions

Frequency inverters from SEW-EURODRIVE mu st not perform any safety functions unless the inverters are subordinate to other safety systems.

Use higher-level safety systems to ensure protection of equipment and personnel.

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Operating Instructions – Conversion MOVITRAC® 31C to MOVITRAC® B			7

	2	Safety Notes
		Other applicable documentation

2.5Other applicable documentation

®

Observe the following publication for a conversion from MOVITRAC31Cto MOVITRAC® B:

•MOVITRAC® B operating instructions

This documentation is available fordownload on the SEW-EURODRIVE web site.

2.6Transport

Inspect the shipment for any damage that may have occurred in transit as soon as you receive the delivery. Inform the shipping company immediately. It may be necessary to preclude startup.

2.7Installation/assembly

The units must be installed and cooled according to the regulations and specifications in this documentation.

Protect the frequency inverters from excessive strain. Do not twist any components and do not modify the insulation spaces. Do not touch any electronic components or contacts.

Frequency inverters contain components that can easily be damaged by electrostatic energy and improper handling. Electric components must not be mechanically damaged or destroyed.

The following applications are prohibited unless the unit is explicitly designed for such use:

•Use in potentially explosive atmospheres.

•Use in areas exposed to harmful oils, acids, gases, vapors, dust, radiation, etc. (frequency inverter may only be operated in climate class 3K3 to EN 60721-3-3)

•Use in non-stationary applications which are subject to mechanical vibration and impact loads in excess of the requirements in EN 61800-5-1.

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8			Operating Instructions – Conversion MOVITRAC® 31C to MOVITRAC® B

	Safety Notes	2
	Electrical connection

2.8Electrical connection

Observe the applicable national accident prevention guidelines when working on live frequency inverters (e.g. BGV A3 for Germany).

During installation, observe the specifications regarding cable cross sections, fusing and protective conductor connection. This publication contains additional information.

In this documentation, you will find notes on EMC compliant in stallation, such as shielding, grounding, arrangement of filters and routing of lines. The manufacturer of the system or machine is responsible for maintaining the limits established by EMC legislation.

Protective measures and protection devices must comply with the regulations in force (e.g. EN 60204 or EN 61800-5-1).

Ground the unit.

2.9Safe disconnection

The unit meets all requirements for safe disconnection of power and electronic connections in accordance with EN 61800-5-1. All connected circuits must also satisfy the requirements for safe disconnection.

2.10Startup/operation

Systems with integrated frequency inverters must be equipped with additional monitoring and protection devices, as applicable, according to the relevant safety guidelines and regulations, such as legislation governin g technical equipment, accident prevention regulations, etc.

Do not touch live components or power connec tions until 10 minutes after disconnecting

the frequency inverters omfr the supply voltage because there may still be some charged capacitors. Observe the corresponding labels on the frequency inverter.

Keep all covers and doors closed during operation.

The fact that the status LED and other display elements are no longer illuminated does not indicate that the unit has been disconnected from the power supply and no longer carries any voltage.

Mechanical blocking or internal safety functions of the unit can cause a motor standstill. Eliminating the cause of the problem or performing a reset may result in the drive restarting automatically. If, for safety reasons, this is not permitted for the driven machine, disconnect the unit from the supply system before correcting the error.

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Operating Instructions – Conversion MOVITRAC® 31C to MOVITRAC® B			9