SEW Eurodrive MOVITRAC-07 User Manual

Edition

MOVITRAC® 07

02/2003

Operating Instructions

1056 411x / EN

SEW-EURODRIVE

Contents

1	Important Notes.................................................................................................					4
2	Safety Notes ......................................................................................................					6
3	Unit Structure ....................................................................................................					7
	3.1	Unit design ................................................................................................				7
	3.2	Unit designation and scope of delivery ...................................................				11
4	Installation .......................................................................................................					13
	4.1	Installation instructions............................................................................				13
	4.2	UL compliant installation .........................................................................				17
	4.3	Power shield clamp .................................................................................				18
	4.4	Touch guard ............................................................................................				19
	4.5	Wiring diagram 230 V 0.37 ...		2.2 kW / 400 V 0.55	... 4.0 kW.................	20
	4.6	Wiring diagram 230 V 3.7 ...		30 kW / 400 V 5.5 ...	30 kW.......................	21
	4.7	System bus (SBus) installation ...............................................................				23
5	Startup..............................................................................................................					24
	5.1	General startup instructions ....................................................................				24
	5.2	Preliminary work and resources..............................................................				24
	5.3	Integrated operating panel ......................................................................				25
	5.4	Principles of operation with the integrated operating panel ....................				26
	5.5	Manual speed control module and external setpoint selection ...............				28
	5.6	Startup with the integrated operating panel ............................................				31
	5.7	Starting the motor ...................................................................................				33
	5.8	Loading a LOGODrive program ..............................................................				34
	5.9	Parameter list ..........................................................................................				35
6	Operation and Servicing.................................................................................					43
	6.1	Fault information .....................................................................................				43
	6.2	List of faults (F-00 ...	F-97)......................................................................			45
	6.3	List of warnings (r-17	... r-32) ..................................................................			47
	6.4	SEW electronics service .........................................................................				48
7	Technische Daten............................................................................................					49
	7.1	CE-marking, UL approval and C-Tick .....................................................				49
	7.2	General technical data ............................................................................				50
	7.3	Technical data of MOVITRAC® 07 ........ .................................................				51
8	Change Index...................................................................................................					79
9	Index	.................................................................................................................				80

Operating Instructions – MOVITRAC® 07			3

1	Important Notes

1 Important Notes

Safety and warn- Always follow the safety and warning instructions contained in this publication! ing instructions

Electrical hazard

Possible consequences: Severe or fatal injuries.

Hazard

Possible consequences: Severe or fatal injuries.

Hazardous situation

Possible consequences: Slight or minor injuries.

Harmful situation

Possible consequences: Damage to the unit and the environment.

Tips and useful information.

Unless the information in the operating instructions is adhered to, it will be impossible to ensure:

•Trouble-free operation

•Fulfillment of any rights to claim under guarantee

Consequently, read the operating instructions before you start working with the unit!

The operating instructions contain important information about servicing. Therefore, keep the operating instructions close to the unit.

Designated use MOVITRAC® 07 frequency inverters operate AC asynchronous motors. These motors must be suitable for operation with frequency inverters. Do not connect any other loads to the frequency inverters.

4			Operating Instructions – MOVITRAC® 07

Important Notes	1

MOVITRAC® 07 frequency inverters are units intended for stationary installation in switch cabinets. All instructions referring to the technical data and the permissible conditions where the unit is operated must be followed.

Do not start up the unit (take it into operation in the designated fashion) until:

•The machine complies with the EMC Directive 89/336/EEC

•The conformity of the end product has been determined in accordance with the Machinery Directive 89/392/EEC (with reference to EN 60204)

Application envi-	The following applications are forbidden unless measures are expressly taken to make
ronment	them possible:
	• Use in explosion-proof areas
	• Use in environments with harmful substances:
	–	Oils
	–	Acids
	–	Gases
	–	Vapors
	–	Dust
	–	Radiated interference
	–	Other harmful environments

• Use subject to mechanical vibration and shock loads in excess of the requirements in EN 50178

• If the inverter performs safety functions which have to guarantee the protection of machinery and people

Waste disposal Please follow the current instructions: Dispose in accordance with the regulations in force:

•Electronics scrap (printed-circuit boards)

•Plastic (housing)

•Sheet metal

•Copper

Operating Instructions – MOVITRAC® 07			5

2	Safety Notes

2	Safety Notes
Installation and		• Never install damaged products or take them into operation. Please submit a
startup		complaint to the transport company immediately in the event of damage.

•Installation, startup and service work on the unit only by trained personnel. The personnel must be trained in the relevant aspects of accident prevention and must comply with the regulations in force (e.g. EN 60204, VBG 4, DIN-VDE 0100/0113/0160).

•Follow the specific instructions during installation and startup of the motor and the brake!

•Make sure that preventive measures and protection devices correspond to the applicable regulations (e.g. EN 60204 or EN 50178).

Grounding the unit is a necessary protective measure.

Overcurrent protection devices are a necessary protective measure.

•The unit meets all requirements for reliable isolation of power and electronics connections in accordance with EN 50178. All connected circuits must also satisfy the requirements for reliable isolation so as to guarantee reliable isolation.

•Take suitable measures to ensure that the connected motor does not start up automatically when the inverter is switched on. To do this, you can connect binary inputs DI01 through DI03 to GND.

•Connection to the frequency inverter output is only permitted in size 0S, 0M and 0L when the output stage is inhibited.

Operation and	• Disconnect the unit from the supply system prior to removing the protective
servicing	cover. Dangerous voltages may still be present for up to 10 minutes after mains
	disconnection.

•The unit has IP 00 enclosure with the protective cover removed. Dangerous voltages are present at all subassemblies except for the control electronics. Keep the unit closed during operation.

•Dangerous voltages are present at the output terminals and the cables and motor terminals connected to them when the unit is switched on. Dangerous voltages may also be present when the unit is inhibited and the motor at a standstill.

•The unit is not necessarily deenergized when the LEDs and the 7-segment display are off.

•Safety functions inside the unit or a mechanical blockage may cause the motor

to stop. The removal of the source of the malfunction or a reset can result in an automatic restart of the drive. If, for safety reasons, this is not permissible for the driven machine, disconnect the unit from the supply system before correcting the fault.

6			Operating Instructions – MOVITRAC® 07

	Unit Structure	3
	Unit design

3 Unit Structure

3.1Unit design

Size 0S, 0M, 0L

1

2

3	7
		8
	9
4
5	10

6

02978BXX

Figure 1: MOVITRAC® 07 unit structure, sizes 0S, 0M, 0L

1.X1: Mains connection 3-phase: L1 / L2 / L3 / PE or 1-phase: L/N/PE

2.Operating panel

3.DIP switch S11 changeover U-signal / I-signal

4.Electronics shield clamp

5.X2: Motor connection U / V / W / PE

6.Power shield clamp

7.X11: RS-485 connection (only for service purposes)

8.DIP switch S12 for system bus terminating resistor

9.X10: Electronics terminal strip

10.X3: Braking resistor connection PE / R+ / R-

Operating Instructions – MOVITRAC® 07			7

	3	Unit Structure
		Unit design

Size 1, 2S, 2

05132AXX

Figure 2: MOVITRAC® 07 unit structure, sizes 1, 2S, 2

1.X1: Mains connection 3-phase: L1 / L2 / L3 / PE screw

2.Operating panel

3.DIP switch S11 changeover U-signal / I-signal

4.Electronics shield clamp

5.X2: Motor connection U / V / W / PE screw

6.Space for power shield clamp

7.X11: RS-485 connection (only for service purposes)

8.DIP switch S12 for system bus terminating resistor

9.X10: Electronics terminal strip

10.X3: Braking resistor connection R+ / R– / PE

8			Operating Instructions – MOVITRAC® 07

	Unit Structure	3
	Unit design

Size 3

05295AXX

Figure 3: MOVITRAC® 07 unit structure, size 3

1.PE connections

2.X1: Mains connection 3-phase: L1 (1) / L2 (2) / L3 (3)

3.X4: DC link circuit connection (not used)

4.PE connections (not visible)

5.X2: Motor connection U (4) / V (5) / W (6)

6.X3: Braking resistor connection R+ (8) / R– (9)

7.Operating panel

8.DIP switch S12 for system bus terminating resistor

9.X11: RS-485 connection (only for service purposes)

10.DIP switch S11 changeover U-signal / I-signal

11.X10: Electronics terminal strip

12.Electronics shield clamp

Operating Instructions – MOVITRAC® 07			9

	3	Unit Structure
		Unit design

Size 4

05296AXX

Figure 4: MOVITRAC® 07 unit structure, size 4

1.X2: PE connection

2.X1: Mains connection 3-phase: L1 (1) / L2 (2) / L3 (3)

3.X4: DC link circuit connection (not used)

4.X2: PE connection

5.X2: Motor connection U (4) / V (5) / W (6)

6.X3: Braking resistor connection R+ (8) / R– (9) and PE connection

7.Operating panel

8.DIP switch S12 for system bus terminating resistor

9.X11: RS-485 connection (only for service purposes)

10.DIP switch S11 changeover U-signal / I-signal

11.X10: Electronics terminal strip

12.Electronics shield clamp

10			Operating Instructions – MOVITRAC® 07

	Unit Structure	3
	Unit designation and scope of delivery

3.2Unit designation and scope of delivery

Sample unit designation

Type MC

Series and generation

Version A

Recommended motor power

Connection voltage

Radio interference suppression

022 = 2.2 kW

2 = 200 ... 240 VAC

5 = 380 ... 500 VAC

B = Radio interference suppression B

A = Radio interference suppression A

0 = No radio interference suppression

	Connection type	3	= 3-phase / 1 = 1-phase
	Quadrants	4	= 4Q (with brake chopper)
	Type	00		= Standard
		10		= LOGODrive

MC 07 A 004- 2 B 1- 4- 00

Sample nameplate

02940FXX

Figure 5: Sample nameplate

Operating Instructions – MOVITRAC® 07			11

	3	Unit Structure
		Unit designation and scope of delivery

Scope of delivery loose items

5	6

3	1

								2
Figure 6: Scope of delivery, included loose size 0									03000AXX
	Scope of delivery, included loose for size
	0		1		2		3		4
• Shield clamps for electronics cables (2 clamps with one screw each) [1]
•	Terminal cover [4]
• Information label installed on terminal cover [5]
•	Shield clamps for motor and brake resis- •		Power shield clamp with				–		• Touch guard with
	tor cables [2]		retaining screws						retaining screws

•Mounting feet [3]

•Retaining screws for optional braking resistor [6]

12			Operating Instructions – MOVITRAC® 07

	Installation	4
	Installation instructions

4 Installation

4.1Installation instructions

It is essential to comply with the safety notes during installation!

Tightening	• Only use genuine connection elements. Note the permitted tightening torques
torques	of MOVITRAC®		07 power terminals.
	–	Size 0S/M/L	→	0.5	Nm (4.4 lb.in)
	–	Size 1	→	0.6	Nm (5.3 lb.in)
	–	Size 2S/2	→	1.5	Nm (13.3 lb.in)
	–	Size 3	→	3.5	Nm (31 lb.in)
	–	Size 4	→	14 Nm (124 lb.in)

Nm (lb.in)!

		02475AXX
	Figure 7: Note the tightening torques
Recommended	•	Use a screwdriver with a 2.5 mm wide blade for connecting the electronics terminal
tools		strip X10.
Conductor end	• The terminals are provided for installation without conductor end sleeves.
sleeves
Minimum clear-	•	Leave 100 mm (4 in) clearance at the top and bottom for optimum cooling. No lat-
ance and mount-		eral clearance required; the units can be lined up side-by-side. Make sure that the
ing position		circulation of air is not disrupted by cables or other installation materials. Prevent the
		heated exhaust air from other units from blowing onto this unit. With sizes 4 and 5,
		do not install any components which are sensitive to high temperatures within 300
		mm (11.81 in) of the top of the unit. Only install the units vertically. You must not
		install them horizontally, tilted or upside down.

Operating Instructions – MOVITRAC® 07			13

4

14

Installation

Installation instructions

Line choke

Separate cable ducts

Input fuses and earth-leakage circuit breakers

PE input connection

IT systems

Contactor

Cross sections

Line lengths for single drives

Unit output

Braking resistor connection

Binary inputs / binary outputs

Interference emission

Shielding and earthing

•When more than four 3-phase units or more than one 1-phase unit are connected to a supply system contactor designed for the total current: Insert a line choke in the circuit to limit the inrush current.

•Route power cables and electronics cables in separate cable ducts.

•Install input fuses at the start of the supply system lead after the supply bus junction. Use type D, DO, NH fuses or power circuit breakers.

Using an earth-leakage circuit breaker as the sole protection device is not permitted. Earth-leakage currents > 3.5 mA can arise during normal operation of the inverter.

•Connect the PE conductor according to the regulations of the country in question. Earth-leakage currents > 3.5 mA can arise during normal operation of the inverter.

•SEW recommends using earth-leakage monitors with a pulse code measuring process in voltage supply systems with a non-earthed star point (IT systems). This avoids mis-tripping of the earth-leakage monitor due to the earth capacitance of the inverter.

•Only use contactors in utilization category AC-3 (IEC 158-1).

•Supply system lead: Cross section according to nominal input current Isystem at rated load

Motor lead: Cross section according to output rated current IN

Electronics cables: Maximum 1.5 mm2 (AWG16) without conductor end sleeves Maximum 1.0 mm2 (AWG17) with conductor end sleeves

The line lengths for size 0 are independent of the PWM frequency. The motor leads for sizes 1 through 4 depend on the frequency. The permitted motor cable lengths are listed in Sec. "Project Planning" of the MOVITRAC® 07 System Manual.

•Only connect an ohmic/inductive load (motor); do not connect a capacitive load!

•Shorten the cables to the required length.

•Binary outputs are short-circuit proof and interference-voltage-proof up to 35 V. They can suffer irreparable damage from higher external voltages!

•Use shielded motor cables or HD output chokes for EMC-compliant installation. This EMC-compliant installation will then comply with EN 55011, class B limit.

•Shield the control cables.

•Connect the shield by the shortest possible route and make sure it is earthed over a wide area.

•Provide high frequency compatible earthing for MOVITRAC® 07 and all additional units (wide area metal-on-metal contact between the heat sink and ground, e.g. unpainted switch cabinet mounting panel).

Operating Instructions – MOVITRAC® 07

	Installation	4
	Installation instructions

Line filter	MOVITRAC® 07 frequency inverters are equipped with an line filter as standard. They
	comply with the following limit value class to EN 55011 on the line side without further
	measures:
	•	B: 1-phase connection
	•	A: 3-phase connection
		– 230 V: up to 7.5 kW
		– 400/500 V: up to 11 kW

Flat-type braking resistor BW for size 0

No EMC limits are specified for interference emission in voltage supply systems without an earthed star point (IT systems). The effectiveness of line filters is severely limited.

Push the braking resistor in the back of the heat sink. Install the braking resistor in the heat sink with the four screws provided.

03164AXX

Figure 8: Installing the braking resistor BW

Operating Instructions – MOVITRAC® 07			15

	4	Installation
		Installation instructions

HD output choke • Install the output choke close to MOVITRAC® 07 beyond the minimum clearance.

•Always route all three phases (not the PE!) together through the output choke.

•If the cable is shielded, the shield is not allowed to be routed through the output choke.

02979BXX

Figure 9: Connecting HD output chokes

In the case of the HD output choke, the cable must be wrapped around the choke 5 times.

16			Operating Instructions – MOVITRAC® 07

	Installation	4
	UL compliant installation

4.2UL compliant installation

Please note the following points for UL compliant installation:

•Only use copper cables with the following temperature ranges as connection leads:

– For MOVITRAC® 07 ... Temperature range 60/75 °C.

•Necessary tightening torques of MOVITRAC® 07 power terminals: See installation notes.

•The inverters are only allowed to be operated on supply systems with a maximum phase-to-earth voltage of 300 VAC.

•The inverter is only allowed to be operated on IT systems if: The phase-to-earth voltage of 300 VAC cannot be exceeded either during operation or in case of a fault.

•The MOVITRAC® 07 frequency inverter is only allowed to be operated on supply systems which can supply maximum values in accordance with the following table. The performance data of the fuses must not exceed the values in the following table.

Maximum values / fuses

230 V units

	MOVITRAC® 07	Max. supply	Max. supply voltage	Fuses
		current
	004/005/008/011/015/022	5000 AAC	240 VAC	35 A / 250 V
	037	5000 AAC	240 VAC	30 A / 250 V
	055/075	5000 AAC	240 VAC	30 A / 250 V
	110	5000 AAC	240 VAC	175 A / 250 V
	150	5000 AAC	240 VAC	225 A / 250 V
	220/300	10000 AAC	240 VAC	350 A / 250 V
400/500 V units

MOVITRAC® 07	Max. supply cur-	Max. supply voltage	Fuses
	rent
005/008/011	5000 AAC	500 VAC	15 A / 600 V
015/022/030/040	5000 AAC	500 VAC	30 A / 600 V
055/075	10000 AAC	500 VAC	30 A / 600 V
110	10000 AAC	500 VAC	30 A / 600 V
150/220	5000 AAC	500 VAC	175 A / 600 V
300	5000 AAC	500 VAC	225 A / 600 V

Operating Instructions – MOVITRAC® 07			17

	4	Installation
		Power shield clamp

4.3Power shield clamp

For sizes 1 / 2S SEW-EURODRIVE supplies a power shield clamp as standard with MOVITRAC® 07 size 1 / 2S. Install this power shield clamp together with the retaining screws of the unit.

1

2

02012BXX

Figure 10: Power shield clamp for MOVITRAC® 07 size 1

1.Shield clamp

2.PE connection (y)

18			Operating Instructions – MOVITRAC® 07

	Installation	4
	Touch guard

For size 2	SEW-EURODRIVE supplies a power shield clamp with two retaining screws as stan-
	dard with MOVITRAC® 07 size 2. Install this power shield clamp together with the two
	retaining screws on X6.

01469BXX

Figure 11: Power shield clamp for MOVITRAC® 07 size 2

1.Shield clamp

2.PE connection (y)

Power shield clamps provide you with a very convenient way of installing the shield for the motor and brake leads. Install the shield and PE conductor as shown in the figures.

4.4Touch guard

SEW-EURODRIVE supplies two touch guards with eight retaining screws as standard with MOVITRAC® 07 size 4. Install the touch guard on the two hood covers for the power section terminals.

01470BXX

Figure 12: Touch guard for MOVITRAC® 07 size 4

When the touch guard is installed, MOVITRAC® 07 size 4 has enclosure IP10. The units have IP00 without touch guard.

Operating Instructions – MOVITRAC® 07			19

	4	Installation
		Wiring diagram 230 V 0.37 ... 2.2 kW / 400 V 0.55 ... 4.0 kW

4.5Wiring diagram 230 V 0.37 ... 2.2 kW / 400 V 0.55 ... 4.0 kW

3 x 230 VAC / PE

L1

L1

L2

N

1 x 230 VAC / N / PE

3 x 400/500 VAC / PE

L3

PE

PE

F11/F12/F13

F11

K11

K11

(AC-3)

(AC-3)

3-phase

X1

1-phase

X1

L1

L2

L3

PE

L

N

PE

VAC

F14/F15

K11 (AC-3)

1

2

3 BMK 4

13

14

15

DC and AC disconnect

VAC

F14/F15

DOØ2

K12 (AC-3)

GND

1

BG 2 BGE 34

5

DC and AC disconnection

DOØ2

GND

RD

WH

BU

VAC

F14/F15

		DOØ2
	K12
	(AC-3)
		GND
	WH		1
	RD	BG	2
			3
		BGE
	BU		4
			5
		AC
		disconnection

Toggle switch

V*

ON

System bus

I signal

V signal*

RS-485

terminating

mA

X11

OFF*

resistor

S 11

S 12

VO24 CW/StopDI01

CCW/Stop*DI02

Enable*DI03 n11/n21*DI04 n12/n22*DI05 VOTF

Brake*DOØ2 GND

GND

SC11 SC12 GND

SC21

SC22 GND

DOØ1-

Fault*

C

NO-DOØ1 NC-DOØ1

AI11

AI12

+

-

1

2

3

4

5

6

7

8

9

10 11 12 13 14 15 16 17 18 19 20 21 X10

onK12

V

0...+10V

busHigh

busLow

busHigh

busLow

Control

...20mA0(4)

System

System

System

System

I

X2

U

V

W

PE

PE

+R -R

X3

= Shield clamp

*

= Factory setting

F16

Affects

WH

K11

BW...

RD

M

BU

3-phase

P820

= ON!

02943LEN

Figure 13: Wiring diagram for size 0

20			Operating Instructions – MOVITRAC® 07

	Installation	4
	Wiring diagram 230 V 3.7 ... 30 kW / 400 V 5.5 ... 30 kW

4.6Wiring diagram 230 V 3.7 ... 30 kW / 400 V 5.5 ... 30 kW

3 x 230 VAC / PE

L1

L2

3 x 400/500 VAC / PE

L3

PE

F11/F12/F13

K11

(AC-3)

3-phase

X1

L1

L2

L3

PE

Toggle switch I signal V signal*

						S 11
		DI01CW/Stop DI02CCW/Stop*		DI04n11/n21*	DI05n12/n22*		DOØ1-C
	VO24		DI03Enable*			VOTF

V*

mA

NO-DOØ1DOØ1 NC-

Störung*

GND

DOØ2 Brake*

						ON			System bus
									terminating
		RS-485
				X11		OFF*			resistor
						S 12
AI11	AI12
+	-	GND	SC11 SC12 GND SC21			SC22 GND

1

2

3

4

5

6

7

8

9

10 11 12 13 14 15 16 17 18 19 20 21 X10

VAC

F14/F15

K11

K12on

...+10V0

Highbus

Lowbus

Highbus

Lowbus

(AC-3)

V

1

WH

...20mA0(4)

System

System

System

System

2

Control

3

DOØ2

BMK 4

GND

13

RD

I

14

BU

15

AC and DC

disconnection

X2

PE X3

VAC

U

V

W

PE

+R

-R

VAC

F14/F15			F14/F15			= Shield clamp
DOØ2			DOØ2			* = Factory setting
K12		K12					F16
(AC-3)		(AC-3)
GND			GND			Affects
		WH			WH
	1			1		K11	BW...
BG	2	RD	BG	2	RD	M
BGE	3		BGE	3		3-phase
	4	BU		4	BU		P820
	5			5
DC and AC			AC				= ON!
disconnection			disconnection
						05134CEN

Figure 14: Wiring diagram for sizes 1 ... 4

Operating Instructions – MOVITRAC® 07			21

	4	Installation
		Wiring diagram 230 V 3.7 ... 30 kW / 400 V 5.5 ... 30 kW

Connection of the brake rectifier

A separate supply system lead is required for connecting the brake rectifier; supply from the motor voltage is not permitted!

Only use contactors in utilization category AC-3 (IEC 158-1) for K11 and K12.

Always switch off the brake on the DC and AC sides under the following conditions:

•All hoist applications

•Drives which require a rapid brake reaction time.

When the brake rectifier is installed in the switch cabinet: Route the connecting leads between the brake rectifier and the brake separately from other power cables. Routing together with other cables is only permitted if the other cables are shielded.

Note the corresponding connection regulations for brakes without BG/BGE or BME. Please refer to the publication "Drive Engineering - Practical Implementation, Vol. 4" for detailed information about SEW brakes.

Functional description of the terminals

Terminal		Function
X1	L1/L2/L3/PE	Mains connection
	L/N/PE
X2	U/V/W/PE	Motor connection
X3	PE/+R/-R	Braking resistor connection
X10:	VO24	Auxiliary supply output +24 V (max. 50 mA)
1
2	DI01	Binary input 1, with fixed assignment CW/STOP
3	DI02	Binary input 2, with factory setting CCW/STOP
4	DI03	Binary input 3, with factory setting Enable
5	DI04	Binary input 4, with factory setting n11/n21
6	DI05	Binary input 5, with factory setting n12/n22 (TF can only be connected to DI05)
7	VOTF	Voltage supply for TF (PTC thermistor)
8	DO01-C	Binary output 1, factory setting "/Fault"
9	DO01-NO	Binary output 1, NO contact
10	DO01-NC	Binary output 1, NC contact
11	DO02	Binary output 2, factory setting "Brake released" (Imax = 150 mA)
12	GND	Reference potential
13	AI11	Analog input 0 ... 10 V / 0(4) ... 20 mA
14	AI12
15	GND	Reference potential
16	SC11	System bus high, incoming
17	SC12	System bus low, incoming
18	GND	Reference potential
19	SC21	System bus high, outgoing	SC21 and SC22 are deactivated when S12 = ON. This
20	SC22	System bus low, outgoing	is necessary in units at the end of the bus.
21	GND	Reference potential
X11	RS-485	Service interface for UWS21A on PC or parameter module UBP11A

22			Operating Instructions – MOVITRAC® 07

	Installation	4
	System bus (SBus) installation

4.7System bus (SBus) installation

05817AXX

Figure 15: MOVITRAC® 07 system bus connection

GND	= System bus reference
SC22	= System bus low
SC21	= System bus high
SC12	= System bus low
SC11	= System bus high
S12	= System bus terminating resistor

SBus MOVITRAC 07: Connect the terminating equipment to SC11/SC12. SC21/SC22 are only active when S12 = OFF.

Operating Instructions – MOVITRAC® 07			23

5	I	Startup
		General startup instructions
	0

5 Startup

Using the IN/OUT key : Press the key once to go further down into the menu structure (selecting functions). Press twice or use one long key press to change to higher levels in the menu structure.

5.1General startup instructions

It is essential to adhere to the safety notes during startup!

Prerequisite

Correct project planning of the drive is the prerequisite for successful startup.

MOVITRAC® 07 frequency inverters are factory set to be taken into operation with the SEW motor which is adapted to the correct power level (4-pole, 50/60 Hz).

You can connect the motor and start the drive immediately.

The startup functions described in this section are used for setting the inverter so it is optimally adapted to the motor which is actually connected and to the given boundary conditions.

5.2Preliminary work and resources

•Check the installation (Installation chapter)).

•Connect the supply system and the motor. Do not connect any signal terminals!

•Switch on the supply system.

•Display shows Stop.

•Program the signal terminals.

•Set the parameters correctly (e.g. factory setting).

• Check the terminal assignment which has been set (→ P60_ (MOVITOOLS) / P60- (display)).

•Switch off the supply system.

•Connect the signal terminals.

•Switch on the supply system.

The inverter automatically changes parameter values when you perform a startup.

24			Operating Instructions – MOVITRAC® 07

Startup	I	5
Integrated operating panel
	0

5.3Integrated operating panel

Operation	The following basic principle applies: Press the		key once to start editing. Double-
	click the	key to exit edit mode.

Functions of the The UP, DOWN and IN/OUT buttons are used for navigating through the menus. The operating panel RUN and STOP/RESET buttons are used for controlling the drive. The setpoint potenti-

ometer is used for selecting setpoints.

"UP" for scrolling through the symbols and editing parameters.

"IN/OUT" for activating and deactivating the symbols or parameter menus

"DOWN" for scrolling through the symbols and editing parameters.

You can start the drive with "RUN".

RUN

"STOP/RESET" is used for resetting faults and for stopping the drive.

STOP

RESET

Stopping the drive with the STOP/RESET key is not a safety function. Switching the power off unlocks the inverter again and you can enable the inverter.

Operating Instructions – MOVITRAC® 07			25

5	I	Startup
		Principles of operation with the integrated operating panel
	0

5.4Principles of operation with the integrated operating panel

rpm	A	n11		n12 nmax		Par
[rpm]							[rpm]
		2x
	[A]	1x
		[s/rpm]
		<-2x	1x->	P081	<-2x	1x->	[F-00 ... F-99]
				P100 ... P861	<-2x	1x->	[ms/%/...]
		<-2x	1x->	P-01 ... P-05	<-2x	1x->	[kW/Hz/...]
							02968DXX

Figure 16: Principles of operation with the integrated operating panel (2x = double-click)

26			Operating Instructions – MOVITRAC® 07

Startup	I	5
Principles of operation with the integrated operating panel
	0

Available sym- You can select the following symbols using keys and : bols

Symbol Function
					Displays the inverter status or (in "drive enabled" status) the calculated actual speed
	rpm
					in [rpm]
					Displays the apparent output current in [A]
	A
					Sets the accelerating ramp in [s]
					Sets the deceleration ramp in [s]
					Sets the maximum speed in [rpm]
	nmax
					Sets fixed setpoint n11 in [rpm]
	n11
					Sets fixed setpoint n12 in [rpm]
	n12
					Motor startup P-01 ... P-05
					Sets the inverter parameters
	Par
					Activates the manual speed control module of the operating panel

Menu system The LED integrated in the symbol lights up when you select a symbol. In the case of symbols which only represent display values, the current display value appears immediately on the 7-segment display.

Editing parameters After selecting the Par	symbol (display: P---), it is possible to select the required pa-
rameter by selecting	using	and .

Pressing the key once causes the display to show the number of the required parameter. Press the key again to edit the parameter value. If the LED in the corresponding symbol flashes, this indicates the value can now be altered. The value takes effect when you exit edit mode by pressing the key twice or about 1 s following the last key press.

Display	It is possible to select finished combinations for terminal assignment parameters (601 ...
	604, 620, 621) on the operating panel using parameters 60and 62-. If you set a differ-
	ent combination with MOVITOOLS, the display shows ----.
Status displays	The display shows the status if you select the		symbol. The display shows the cal-
		rpm
	culated actual speed if the status is "Drive enabled".
	• Drive "Controller inhibit": dIS (disable)
	• Drive "No enable": StoP (Stop)
	• Drive "Enabled": 8888 (actual speed)
	• Factory settings being reactivated: SEt (Set)

Operating Instructions – MOVITRAC® 07			27

5			I			Startup
						Manual speed control module and external setpoint selection
			0
	Fault indication					If a fault occurs, the display changes to the		symbol and it shows the flashing fault
							rpm
						code, e.g. F-11 (fault list in Sec. Operation and servicing).
	Warnings					Some parameters are not allowed to be altered in all operating states. If you try to do so,
						the following display appears: r-19 ... r-32. The display shows a code corresponding

to the particular action, e.g. r-28 (controller inhibit necessary). See Sec. Operation and servicing for a list of warnings.

5.5Manual speed control module and external setpoint selection

Manual speed control module of the operating panel (local manual operation): LED flashes

External setpoint selection

Control via:

–Terminals

–Serial interface

–Setpoint potentiometer on AI11/AI12

Manual speed control module

03158BXX

Figure 17: Manual setpoint adjustment (2x = double-click)

The only relevant parameters in "manual speed control module" operating mode are:

•P122 Local Potentiometer Mode

•"RUN" and "STOP/RESET" buttons

•Setpoint potentiometer

LEDs rpm and flash when the manual speed control module is activated.

28			Operating Instructions – MOVITRAC® 07