Sew Eurodrive MOVIMOT MM-D Operating Instructions

Drive Technology \ Drive Automation \ System Integration \ Services

Operating Instructions

MOVIMOT® MM..D

With DRS/DRE/DRP AC Motor

Edition 12/2010

17000017 / EN

SEW-EURODRIVE—Driving the world

Contents

Contents

1	General Information ............................................................................................		6
	1.1	How to use this documentation...................................................................	6
	1.2	Structure of the safety notes .......................................................................	6
	1.3	Rights to claim under limited warranty ........................................................	7
	1.4	Exclusion of liability.....................................................................................	7
	1.5	Copyright.....................................................................................................	7
	1.6	Product names and trademarks..................................................................	7

2	Safety Notes ........................................................................................................		8
	2.1	Preliminary information ...............................................................................	8
	2.2	General information ....................................................................................	8
	2.3	Target group ...............................................................................................	8
	2.4	Designated use ...........................................................................................	9
	2.5	Other applicable documentation .................................................................	9
	2.6	Transportation, storage.............................................................................	10
	2.7	Installation.................................................................................................	10
	2.8	Electrical connection .................................................................................	10
	2.9	Safe disconnection....................................................................................	10
	2.10	Operation ..................................................................................................	11

3 Unit Design ........................................................................................................		12
3.1	MOVIMOT® drive......................................................................................	12
3.2	MOVIMOT® inverter..................................................................................	13
3.3	Type designation of MOVIMOT® drive......................................................	15
3.4	Type designation of MOVIMOT® inverter .................................................	16
3.5	Type designation of the variant "mounted close to the motor"..................	17

4 Mechanical Installation.....................................................................................		18
4.1	MOVIMOT® gearmotor installation ...........................................................	18
4.2	Installation of MOVIMOT® options ............................................................	20
4.3	Installation of the MOVIMOT® inverter close to the motor ........................	27
4.4	Tightening torques ....................................................................................	28

5 Electrical Installation ........................................................................................		30
5.1	Installation instructions..............................................................................	30
5.2	Connection of the MOVIMOT® drive.........................................................	36
5.3	MOVIMOT® plug connectors ....................................................................	37

5.4Connection between MOVIMOT® and motor

	when mounted close to the motor.............................................................	38
5.5	Connection of the MOVIMOT® options ....................................................	42
5.6	Connection of RS-485 bus master............................................................	53
5.7	Connecting the DBG keypad ....................................................................	54
5.8	PC connection...........................................................................................	55

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor			3

Contents

6	"Easy" Startup...................................................................................................		56
	6.1	Overview ...................................................................................................	56
	6.2	Important notes on startup ........................................................................	57
	6.3	Requirements............................................................................................	58
	6.4	Description of control elements.................................................................	58
	6.5	Description of the DIP switches S1...........................................................	61
	6.6	Description of DIP switches S2.................................................................	63
	6.7	Selectable additional functions MM..D-503-00 .........................................	67
	6.8	Startup with binary control ........................................................................	91
	6.9	Startup with options MBG11A or MLG..A .................................................	93
	6.10	Startup with MWA21A option ....................................................................	95
	6.11	Startup with MWF11A option ....................................................................	98
	6.12	Supplementary notes for installation close to the motor ........................	100

7	"Easy" Startup with RS-485 Interface/Fieldbus............................................		103
	7.1	Important notes on startup ......................................................................	103
	7.2	Requirements..........................................................................................	104
	7.3	Startup procedure ...................................................................................	104
	7.4	Coding of process data ...........................................................................	106
	7.5	Function with RS-485 master..................................................................	111

8	"Expert" Startup with Parameter Function ...................................................		116
	8.1	Important notes on startup ......................................................................	116
	8.2	Requirements..........................................................................................	117
	8.3	MOVITOOLS® MotionStudio...................................................................	117
	8.4	Startup and function expansion with individual parameters....................	119
	8.5	Startup and configuration with a central controller and MQP..................	122
	8.6	Startup by transferring the set of parameters .........................................	123
	8.7	Parameter list..........................................................................................	125
	8.8	Parameter description.............................................................................	131

9 Operation .........................................................................................................		151
9.1	Operating display ....................................................................................	151
9.2	Drive ID module ......................................................................................	152
9.3	Keypads ..................................................................................................	153
9.4	MWA21A setpoint converter ...................................................................	154
9.5	MWF11A setpoint converter ...................................................................	155
9.6	MOVIMOT® manual operation with MOVITOOLS® MotionStudio ..........	160
9.7	DBG keypad............................................................................................	164

4			Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

Contents

10 Service .............................................................................................................		172
10.1	Status and error display ..........................................................................	172
10.2	Inspection/maintenance ..........................................................................	176
10.3	Diagnostics with MWF11A option ...........................................................	177
10.4	Unit replacement.....................................................................................	178
10.5	Rotating the connection box ...................................................................	180
10.6	SEW Service...........................................................................................	182
10.7	Shut down ...............................................................................................	182
10.8	Storage ...................................................................................................	183
10.9	Extended storage....................................................................................	183
10.10	Disposal ..................................................................................................	183

11	Technical Data.................................................................................................		184
	11.1	Motor with operating point 400 V / 50 Hz or 400 V / 100 Hz...................	184
	11.2	Motor with operating point 460 V / 60 Hz................................................	186
	11.3	Motor with operating point 230 V / 60 Hz................................................	188
	11.4	Technical data of options & accessories.................................................	190
	11.5	Work done, working air gap and braking torque of the brake .................	195
	11.6	Braking torque assignment .....................................................................	195
	11.7	Integrated RS-485 interface....................................................................	196
	11.8	Diagnostics interface...............................................................................	196
	11.9	Assignment of internal braking resistors .................................................	196
	11.10	Assignment of external braking resistors ................................................	197
	11.11	Resistance and assignment of the brake coil .........................................	197
	11.12	Assignment of the Drive-ID module ........................................................	198
12	Declaration of Conformity ..............................................................................		199
13	Address List ....................................................................................................		200
	Index	.................................................................................................................	210

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor			5

1

6

General Information

How to use this documentation

1 General Information

1.1How to use this documentation

The documentation is an integral part of the product and contains important information on operation and service. The documentation is written for all employees who assemble, install, startup, and service this product.

The documentation must be accessible and legible. Make sure that persons responsible for the system and its operation, as well as persons who work independently on the unit, have read through the documentation carefully and understood it. If you are unclear about any of the information in this documentation, or if you require further information, contact SEW-EURODRIVE.

1.2Structure of the safety notes

1.2.1Meaning of the signal words

The following table shows the grading and meaning of the signal words for safety notes, notes on potential risks of damage to property, and other notes.

Signal word	Meaning	Consequences if disregarded
DANGER	Imminent danger	Severe or fatal injuries
WARNING	Possible dangerous situation	Severe or fatal injuries
CAUTION	Possible dangerous situation	Minor injuries
NOTICE	Possible damage to property	Damage to the drive system or its envi-
		ronment
INFORMATION	Useful information or tip: Simpli-
	fies the handling of the drive
	system.

1.2.2Structure of the section-related safety notes

Section safety notes do not apply to a specific action, but to several actions pertaining to one subject. The used symbols indicate either a general or a specific hazard.

This is the formal structure of a section safety note:

SIGNAL WORD

Type and source of danger.

Possible consequence(s) if disregarded.

•Measure(s) to prevent the danger.

1.2.3Structure of the embedded safety notes

Embedded safety notes are directly integrated in the instructions just before the description of the dangerous action.

This is the formal structure of an embedded safety note:

• SIGNAL WORD Nature and source of hazard. Possible consequence(s) if disregarded.

– Measure(s) to prevent the danger.

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

	General Information	1
	Rights to claim under limited warranty

1.3Rights to claim under limited warranty

A requirement of fault-free operation and fulfillment of any rights to claim under limited warranty is that you adhere to the information in the documentation. Read the documentation before you start working with the unit!

1.4Exclusion of liability

You must comply with the information contained in this documentation to ensure safe operation of MOVIMOT® and to achieve the specified product characteristics and performance features. SEW-EURODRIVE assumes no liability for injury to persons or damage to equipment or property resulting from non-observance of these operating instructions. In such cases, any liability for defects is excluded.

1.5Copyright

© 2010 – SEW-EURODRIVE. All rights reserved.

Unauthorized duplication, modification, distribution or any other use of the whole or any part of this documentation is strictly prohibited.

1.6Product names and trademarks

All brands and product names in this documentation are trademarks or registered trademarks of their respective titleholders.

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor			7

	2	Safety Notes
		Preliminary information

2 Safety Notes

The following basic safety notes must be read carefully to prevent injury to persons and damage to property. The operator must ensure that the basic safety notes are read and adhered to. Make sure that persons responsible for the plant and its operation, as well as persons who work independently on the unit, have read through the operating instructions carefully and understood them. If you are unclear about any of the information in this documentation or if you require further information, please contact SEWEURODRIVE.

2.1Preliminary information

The following safety notes are primarily concerned with the use of MOVIMOT® drives. If you use other SEW components, also refer to the safety notes for the respective components in the corresponding documentation.

Please also observe the supplementary safety notes in the individual chapters of this documentation.

2.2General information

Never install or start up damaged products. Submit a complaint to the shipping company immediately in the event of damage.

During operation, MOVIMOT® drives can have live, bare and movable or rotating parts as well as hot surfaces, depending on their enclosure.

Removing covers without authorization, improper use as well as incorrect installation or operation may result in severe injuries to persons or damage to property. Refer to the documentation for additional information.

2.3Target group

Only qualified personnel is authorized to install, startup or service the units or correct unit faults (observing IEC 60364 and/or CENELEC HD 384 or DIN VDE 0100 and IEC 60664 or DIN VDE 0110 as well as national accident prevention guidelines).

Qualified personnel in the context of these basic safety notes are persons familiar with installation, assembly, startup and operation of the product who possess the necessary qualifications.

Any activities regarding transportation, storage, operation, and disposal must be carried out by persons who have been instructed appropriately.

8			Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

	Safety Notes	2
	Designated use

2.4Designated use

MOVIMOT® inverters are components intended for installation in electrical systems or machines.

In case of installation in machines, startup of MOVIMOT® inverters (i.e. start of designated operation) is prohibited until it is determined that the machine meets the requirements stipulated in the Machinery Directive 2006/42/EC.

Startup (i.e. the start of designated use) is only permitted under observance of the EMC directive 2004/108/EC.

MOVIMOT® inverters comply with the regulations of the Low Voltage Directive 2006/95/ EC. The standards given in the declaration of conformity are used for the MOVIMOT® inverter.

You must observe the technical data and information on the connection requirements as provided on the nameplate and in the documentation.

2.4.1Safety functions

The MOVIMOT® inverter may not perform safety functions unless these functions are described and expressly permitted.

2.4.2Hoist applications

MOVIMOT® inverters are suitable for hoist applications to a limited degree only, see sec. "Additional function 9" (page 78).

MOVIMOT® inverters are not designed for use as a safety device in hoist applications.

2.5Other applicable documentation

Note also the following documentation:

•"MOVIMOT® Gearmotors" catalog

•"DR.71-225, 315 AC Motors" operating instructions

•Operating instructions for the gear unit (only for MOVIMOT® gearmotors)

You can download or order these publications on the Internet (http://www.sew-euro- drive.de, under the heading "Documentation").

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor			9

	2	Safety Notes
		Transportation, storage

2.6Transportation, storage

You must observe the notes on transportation, storage and proper handling. Comply with the requirements for climatic conditions stated in chapter "Technical Data". Tighten installed eyebolts securely. They are designed for the weight of the MOVIMOT® drive. Do not attach any additional loads. Use suitable, sufficiently rated handling equipment (e.g. rope guides) if required.

2.7Installation

The units must be installed and cooled according to the regulations and specifications in the corresponding documentation.

Protect the MOVIMOT® inverters from improper strain.

The following applications are prohibited unless the unit is explicitly designed for such use:

•Use in potentially explosive atmospheres.

•Use in areas exposed to harmful oils, acids, gases, vapors, dust, radiation, etc.

•Use in non-stationary applications with strong mechanical oscillation and impact loads; see chapter "Technical Data".

2.8Electrical connection

Observe the applicable national accident prevention guidelines when working on live MOVIMOT® drive inverters (e.g. BGV A3).

Perform electrical installation according to the pertinent regulations (e.g. cable cross sections, fusing, protective conductor connection). For any additional information, refer to the applicable documentation.

For notes on EMC compliant installation, such as shielding, grounding, arrangement of filters and routing of lines, refer to chapter "Installation instructions". The manufacturer of the system or machine is responsible for maintaining the limits established by EMC legislation.

Protective measures and protection devices must comply with the regulations in force (e.g. EN 60204 or EN 61800-5-1).

A voltage test according to EN 61800-5-1:2007 chapter 5.2.3.2 is required for the MOVIMOT® drives prior to startup in order to ensure the insulation.

2.9Safe disconnection

MOVIMOT® inverters meet all requirements for safe disconnection of power and electronic connections in accordance with EN 61800-5-1. All connected circuits must also satisfy the requirements for safe disconnection.

10			Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

Safety Notes

Operation

2.10Operation

Systems with integrated MOVIMOT® inverters must be equipped with additional monitoring and protection devices according to the applicable safety guidelines, such as the law governing technical equipment, accident prevention regulations, etc. Additional protective measures may be necessary for applications with increased potential risk.

Do not touch live components and power connections immediately after separation of the MOVIMOT® inverter from the supply voltage because there may still be some charged capacitors. Wait at least for 1 minute after having switched off the supply voltage.

As soon as supply voltages are present at the MOVIMOT® inverter, the connection box must be closed (i.e. the MOVIMOT® inverter and, if applicable, the connector of the hybrid cable must be connected).

The fact that the status LED and other display elements are no longer illuminated does not indicate that the unit has been disconnected from the supply system and no longer carries any voltage.

Mechanical blocking or internal safety functions of the unit can cause a motor standstill. Eliminating the cause of the problem or performing a reset may result in the drive restarting automatically. If, for safety reasons, this is not permitted for the driven machine, disconnect the unit from the supply system before correcting the error.

Caution: Danger of burns: The surface temperature of the MOVIMOT® drive and of external options, e.g. the heat sink of the braking resistor, can exceed 60 °C during operation!

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

2

11

3	Unit Design
	MOVIMOT® drive

3 Unit Design

3.1MOVIMOT® drive

The following figure shows a MOVIMOT® drive with helical gear unit:

[1]

[2]

[3]

[4]

3531634827

[1]MOVIMOT® inverter

[2]Connection box

[3]Motor

[4]Helical gear unit

A MOVIMOT® drive is a combination of:

•MOVIMOT® inverter

–Mounted on the motor (see example above)

–or mounted close to the motor

•Motor (see motor operating instructions)

•Gear unit (optional, see gear unit operating instructions)

12			Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

Unit Design	3
MOVIMOT® inverter

3.2MOVIMOT® inverter

The following figure shows the connection box and the MOVIMOT® inverter:

		[4]
[1]	[2]	[3]

[5]

[6]

[7]

[8]

[9]

[10]

[11] [7]

		0 1 2		0 1 2
[5] [12]	[13]	[14]	[15]	[16]	[17]	[18]
					615683595

[1]Connection box

[2]X10: Plug connector for BEM option

[3]Plug connector for MOVIMOT® inverter

[4]MOVIMOT® inverter with heat sink

[5]Cable glands

[6]Connection unit with terminals

[7]Screw for PE connection

[8]X5, X6: Electronics terminal strips

[9]X1: Connection for brake coil (motors with brake) or braking resistor (motors without brake)

[10]X1: Supply system connection L1, L2, L3

[11]Connection type identification

[12]Drive-ID module

[13]Nameplate of the MOVIMOT® inverter

[14]Setpoint switch f2 (green)

[15]DIP switches S2/5 – S2/8

[16]Switch t1 for integrator ramp (white)

[17]DIP switches S1/1 – S1/8

[18]DIP switches S2/1 – S2/4

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor			13

3	Unit Design
	MOVIMOT® inverter

The following figure shows the top of the MOVIMOT® inverter:

[1]

[2]

[3]

[4]

514402955

[1]X50: Diagnostics interface with screw plug

[2]Setpoint potentiometer f1 with screw plug

[3]Status LED

[4]Unit identification

14			Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

Unit Design	3
Type designation of MOVIMOT® drive

3.3Type designation of MOVIMOT® drive

3.3.1Nameplate

The following figure gives an example of a nameplate of a MOVIMOT® drive. The nameplate is attached to the motor.

FS logo

01

76646 Bruchsal/Germany									01
RF47DRE90L4BE2/MM15/MO
01.300123457.0002.06							°C	-20...40
V	380-500			Hz 50-60		A	3.5		Iso.Kl.	155(F)
kW	1.5		Hz	50	r/min	1400/86		CT	1:5	TEFC
I	16.22	Nm	166	IP	54	M.L.	02		3~
IM	M1			kg	31
V BR	220..240	Nm	13					kW	1.5	Hz 50
								eff %		85.2
										1883410
	CLP CC VGB220 0.65I								Made in Germany

9007199774918155

The logos at the top of the nameplate are only there if:

•the motor is manufactured accordingly,

•and contains at least one safety-rated component.

The FS logo on the nameplate is based on the combination of safety-related components that is installed.

3.3.2Type designation

The following table shows the type designation of the MOVIMOT® drive:

RF 47 DRE 90L4 BE/MM15/MO

Additional feature: inverter 1)

MOVIMOT® inverter

Optional design motor (brake)

Size, number of poles on motor

Motor series

DRS = DRS motor

DRE = DRE motor

DRP = DRP motor

Gear unit size

Gear unit series

1) The nameplate only displays options installed at the factory.

The available variants are listed in the "MOVIMOT® Gearmotors" catalog.

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor			15

3	Unit Design
	Type designation of MOVIMOT® inverter

3.4Type designation of MOVIMOT® inverter

3.4.1Nameplate

The following figure gives an example of a nameplate of a MOVIMOT® inverter:

Status:

10

12

-- A -- --

10

10

12

02 / 08 444

Type : MM15D-503-00

P# :

18215033

S# : 0886946

Eingang /

Input

Ausgang / Output

CH01

U =

3x380 . . . 500V AC

U =

3x0V . . . Uin

D-76646 Bruchsal

I

=

3.5A AC

I

=

4.0A AC

N2936

Made in Germany

f

=

50 ... 60Hz

f

=

2 ... 120Hz

MOVIMOT

T =

-30 . . . +40°C

Antriebsumrichter

P-Motor

1.5kW / 2.0HP

Drive Inverter

Use 60/75°C copper wire only. Tighten terminals to 13.3 in.– ibs. (1.5 Nm). Suitable for use on a circuit capable of delivering not more than 200,000 rms symmetrical amperes, 500 volts maximum. Integral solid state short crcuit protection does not provide BCP. BCP must be provided in

accordance with the NEC and any additional local codes.

9007201212668299

3.4.2Type designation

The following table shows the type designation of the MOVIMOT® inverter:

MM 15 D – 503 – 00

Variant

00 = Standard

Connection type

3 = 3-phase

Supply voltage

50 = AC 380 – 500 V

23 = AC 200 – 240 V

Version D

Motor power

15 = 1.5 kW

Unit series

MM = MOVIMOT®

The available variants are listed in the "MOVIMOT® Gearmotors" catalog.

3.4.3Unit identification

The unit identification [1] on the top of the MOVIMOT® inverter provides information about the inverter type [2], inverter part number [3], unit power [4].

[2] [3] [4]

[1]

457916555

16			Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

Unit Design

Type designation of the variant "mounted close to the motor"

3.5Type designation of the variant "mounted close to the motor"

3.5.1Nameplate

The following illustration shows an example of the MOVIMOT® inverter mounted close to the motor with corresponding nameplate:

MM15D-503-00/0/P21A/RO1A/APG4

457921547

3.5.2Type designation

The following table shows the type designation of a MOVIMOT® inverter mounted close to the motor:

MM15D-503-00/0/P21A/RO1A/APG4

Plug connector

For the connection to the motor

Connection box design

Adapter for mounting close to the motor

21 = Size 1

22 = Size 2

Connection type

0 =
1 =

MOVIMOT® inverter

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

3

17

4	Mechanical Installation
	MOVIMOT® gearmotor installation

4 Mechanical Installation

4.1MOVIMOT® gearmotor installation

4.1.1General information

•Observe the general safety notes.

•Strictly observe all instructions as to the technical data and the permissible conditions regarding the place of installation.

•Only use the provided attachment options when mounting the MOVIMOT® drive.

•Only use mounting and locking elements that fit into the existing bores, threads and countersinks.

4.1.2Installation requirements

Make sure that the following requirements are met before you start installing the unit:

•The data on the nameplate of the drive matches the voltage supply system.

•The drive is undamaged (no damage caused by transportation or storage)

•The ambient temperature corresponds to the specifications in chapter "Technical Data". Note that the temperature range of the gear unit may also be restricted (see gear unit operating instructions).

•The MOVIMOT® drive must not be installed under the following harmful ambient conditions:

–Potentially explosive atmospheres

–Oils

–Acids

–Gases

–Vapors

–Radiation

–etc.

•When the drive is installed in abrasive ambient conditions, protect the output end oil seals against wear.

Installation toler-	The following tables shows the permitted tolerances of the shaft ends and flanges of the
ances	MOVIMOT® drive.
	Shaft end	Flanges
	Diameter tolerance according to EN 50347	Centering shoulder tolerance in accordance
	• ISO j6 with Ø ≤ 26 mm	with EN 50347
	• ISO k6 with Ø ≤ 38 mm up to ≤ 48 mm	• ISO j6 with Ø ≤ 250 mm
	• ISO m6 at Ø > 55 mm	• ISO h6 with Ø > 300 mm
	• Center bore in accordance with DIN 332,
	shape DR..

18			Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

Mechanical Installation	4
MOVIMOT® gearmotor installation

4.1.3Installing MOVIMOT®

NOTICE

Loss of warranted degree of protection if the MOVIMOT® inverter is installed incorrectly or not at all.

Damage to the MOVIMOT® inverter.

•If you remove the MOVIMOT® inverter from the connection box, you must protect it from moisture and dust.

Observe the following notes for mounting the MOVIMOT® drive:

•Only install the MOVIMOT® drive on a level, low-vibration, and torsionally rigid support structure.

•Observe the mounting position specified on the motor nameplate.

•Thoroughly remove any anti-corrosion agent from the shaft end. Use a commercially available solvent. Do not allow the solvent to penetrate the bearings and shaft seals

– this could damage the material.

•Align the motor carefully to avoid placing any unacceptable strain on the motor shafts. Observe the permitted overhung and axial loads specified in the "MOVIMOT® Gearmotors" catalog.

•Do not jolt or hammer the shaft end.

•Use an appropriate cover to prevent objects or fluids from entering motors in vertical mounting positions.

•Ensure sufficient clearance around the unit to allow for adequate cooling. Avoid the drawing in of warm outlet air of other units.

•Balance components that were subsequent mounted to the shaft with a half key (output shafts are balanced with a half key).

•Existing condensation drain holes are sealed with plastic plugs. Only open them, if necessary.

Open condensation drain holes are not permitted. If condensation drain holes are open, higher enclosures are no longer possible.

4.1.4Installation in damp locations or in the open

Observe the following notes for mounting the MOVIMOT® drive in damp areas or in the open:

•Use suitable cable glands for the cables. Use reducing adapters, if necessary.

•Coat the threads of the cable glands and filler plugs with sealing compound and tighten them properly. Then coat the cable glands again.

•Seal the cable entries properly.

•Clean the sealing faces of the MOVIMOT® inverter well before re-assembly.

•If the corrosion protection coating is damaged, restore the coating.

•Check whether the degree of protection specified on the nameplate is permitted in the ambient conditions on site.

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor			19

4	Mechanical Installation
	Installation of MOVIMOT® options

4.2Installation of MOVIMOT® options

4.2.1MLU11A / MLU21A / MLG..A option

Scope of delivery

• MLU11A / MLU21A / MLG..A upper part [2]

•2 screws [1]

•Transit bolt [4]

•MLU11A / MLU21A / MLG..A lower part [5]

Installation

1. Remove a screw plug on the MOVIMOT® connection box.

2.Fix the lower part [5] on the MOVIMOT® connection box and fasten it with a transit bolt [4] (tightening torque 2.5 Nm / 22 lb.in).

3.Route the connection cable [3] through the transit bolt [4] into the inside of the MOVIMOT® connection box.

4.Fit the upper part [2] onto the lower part [5] and fasten it with two screws [1] (tightening torque 0.9 – 1.1 Nm / 8 – 10 lb.in).

Mount the option in the following position only:

[1]

[1]

[2]

[3]

[4]

[5]

458285835

For more information about connecting the MLU11A/MLU21A option, refer to sec. "Connection of option MLU11A/MLU21A" (page 42).

For more information about connecting the MLG..A option, refer to sec. "Connection of option MLG..A" (page 43).

20			Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

Mechanical Installation

Installation of MOVIMOT® options

4.2.2MLU13A option

Option MLU13A is installed in the modular connection box at the factory. If you have any questions about retrofitting the option, please contact the SEW-EURODRIVE service.

INFORMATION

Only install this option in combination with the modular connection box of MOVIMOT® MM03D-503-00 – MM40D-503-00.

The following figure depicts an installation example. The installation depends on the used connection box and on other installed options, if there are any.

1113300875

For more information about connecting the MLU13A option, refer to chapter "Connection of option MLU13A" (page 42).

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

4

21

4

22

Mechanical Installation

Installation of MOVIMOT® options

4.2.3MNF21A option

Option MNF21A is installed in the modular connection box at the factory. If you have any questions about retrofitting the option, please contact the SEW-EURODRIVE service.

INFORMATION

Only install this option in combination with the modular connection box of MOVIMOT® MM03D-503-00 – MM15D-503-00.

The following figure depicts an installation example. The installation depends on the used connection box and on other installed options, if there are any.

2753184651

For more information about connecting the MNF21A option, refer to chapter "Connecting the MNF21A option" (page 44).

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

Mechanical Installation

Installation of MOVIMOT® options

4.2.4URM/BEM/BES options

The URM, BEM and BES options are installed in the connection box at the factory. If you have any questions about retrofitting the options URM, BEM, or BES, please contact the SEW-EURODRIVE service.

The following figure depicts an installation example. The installation depends on the used connection box and on other installed options, if there are any.

458307467

For more information about connecting the URM option, refer to chapter "Connection of option URM" (page 45).

For more information about connecting the BEM option, refer to chapter "Connection of option BEM" (page 46).

For more information about connecting the BES option, refer to chapter "Connection of option BES" (page 47).

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

4

23

4	Mechanical Installation
	Installation of MOVIMOT® options

4.2.5Installation MBG11A

There are two ways to mount option MBG11A to a wall:

A:Mounting from the rear using 4 tapped holes.

(Tightening torque of retaining screw [1]: 1.6 – 2.0 Nm / 14 – 18 lb.in)

B:Mounting from the front using 2 retaining holes

(Tightening torque of retaining screw [3]: 1.6 – 2.0 Nm / 14 – 18 lb.in)

[1] M4 x 5 + a A	B
	M4

A	A
	Ø 4,3 mm
B	Bmm	<![if ! IE]> <![endif]>mm
<![if ! IE]> <![endif]>mm	<![if ! IE]> <![endif]>60	<![if ! IE]> <![endif]>88
<![if ! IE]> <![endif]>28
A	A
<![if ! IE]> <![endif]>M4	56 mm
	68 mm

a = Wall thickness

Screws are not included in the scope of delivery.

[2]

M4 x 25

[3]

[4]

[5]

322404747

Fit the upper part [5] onto the lower part [2] and fasten it with two screws [4] (tightening torque 0.3 Nm / 2.6 lb.in).

For more information about connecting the MBG11A option, refer to sec. "Connection of option MBG11A" (page 48).

24			Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

Mechanical Installation	4
Installation of MOVIMOT® options

4.2.6MWA21A option

Install option MWA21A in the control cabinet on a mounting rail according to EN 50022:

<![if ! IE]>

<![endif]>75

74

22,5

322411915

For more information about connecting the MWA21A option, refer to sec. "Connection of option MWA21A" (page 49).

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor			25

4	Mechanical Installation
	Installation of MOVIMOT® options

4.2.7MWF11A option

Install option MWF11A in the control cabinet on a mounting rail according to EN 50022:

100

X1 max

rpm%

			X2	X3
	f/A

<![if ! IE]>

<![endif]>75

52

3180221579

For more information about connecting the MWF11A option, refer to chapter "Connection of option MWF11A" (page 50).

26			Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

Mechanical Installation	4
Installation of the MOVIMOT® inverter close to the motor

4.3Installation of the MOVIMOT® inverter close to the motor

The following figure shows the mounting dimensions for installing the MOVIMOT® inverter close to the motor:

M6

<![if ! IE]>

<![endif]>A

B

		M6
				458277771
	Size	Type	A	B
	1	MM03D503-00 – MM15D-503-00	140 mm	65 mm
		MM03D233-00 – MM07D-233-00
	2 / 2L	MM22D503-00 – MM40D-503-00	170 mm	65 mm
		MM11D233-00 – MM22D-233-00

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor			27

	4	Mechanical Installation
		Tightening torques

4.4Tightening torques

4.4.1MOVIMOT® inverter

Tighten the screws on the MOVIMOT® inverter using 3.0 Nm (27 lb.in) working diagonally across.

458577931

4.4.2Screw plugs

Tighten screw plugs of potentiometer f1 and connection X50 using 2.5 Nm (22 lb.in).

458570379

4.4.3Cable glands

It is essential to observe the manufacturer's specifications for the cable glands.

4.4.4Blanking plug cable entries

Tighten blanking plug screws with 2.5 Nm (22 lb.in).

322777611

28			Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor

	Mechanical Installation	4
	Tightening torques

4.4.5Modular connection box

For fastening the connection box on the mounting plate, tighten screws using 3.3 Nm (29 lb.in).

322786187

4.4.6Tightening torques for terminals

Use the following tightening torques for terminals during installation:

[3]

[1]

[2]

[3]

458605067

[1]0.8 – 1.5 Nm (7 – 13 lb.in)

[2]1.2 – 1.6 Nm (11 – 14 lb.in)

[3]2.0 – 2.4 Nm (18 – 21 lb.in)

Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor			29

	5	Electrical Installation
		Installation instructions

5 Electrical Installation

5.1Installation instructions

5.1.1Supply system connection

•The rated voltage and frequency of the MOVIMOT® inverter must correspond to the data for the power supply system.

•Install line fuses at the beginning of the power supply cable behind the supply bus junction, see F11/F12/F13 in chapter "Connection of MOVIMOT® drive".

Use only D, D0 or NH fuses, or circuit breakers for F11/F12/F13. Select the fuse size according to the cable cross section.

•SEW-EURODRIVE recommends using earth-leakage monitors with pulse code measuring in voltage supply systems with a non-grounded star point (IT systems). The use of such devices prevents the earth-leakage monitor mis-tripping due to the earth capacitance of the inverter.

•Cable cross section: according to input current Imains for rated power (see chapter "Technical Data").

5.1.2Permitted cable cross section of MOVIMOT® terminals

Power terminals Observe the permitted cable cross sections for installation:

Power terminals
Cable cross section		1.0 mm2 - 4.0 mm2 (2 x 4.0 mm2)
		AWG17 – AWG12 (2 x AWG12)
Conductor end sleeves	•	For single assignment:
		Only connect single-wire conductors or flexible conduc-
		tors with conductor end sleeve (DIN 46228, material E-
	•	CU) with or without insulating shrouds
		For double assignment:
		Only connect flexible conductors with conductor end
		sleeve (DIN 46228-1, material E-CU) without insulat-
		ing shrouds
	• Permitted length of the conductor end sleeve: At least 8
		mm

Control terminals Observe the permitted cable cross sections for installation:

	Control terminals
	Cable cross section
	• Single-wire conductor	0.5 mm2 – 1.0 mm2
	(bare wire)
	• Flexible conductor	AWG20 – AWG17
	(bare litz wire)
	• Conductor with end sleeve
	Without insulating shrouds
	• Conductor with end sleeve	0.5 mm2 – 0.75 mm2
	With insulating shrouds	AWG20 – AWG19
	Conductor end sleeves	• Only connect single-wire conductors or flexible conduc-
		tors with or without conductor end sleeve (DIN 46228,
		material E-CU)
		• Permitted length of the conductor end sleeve: At least 8
		mm

30			Operating Instructions – MOVIMOT® MM..D with DRS/DRE/DRP AC Motor