The information provided in this documentation contains general descriptions and/or technical
characteristics of the performance of the products contained herein. This documentation is not
intended as a substitute for and is not to be used for determining suitability or reliability of these
products for specific user applications. It is the duty of any such user or integrator to perform the
appropriate and complete risk analysis, evaluation and testing of the products with respect to the
relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or
subsidiaries shall be responsible or liable for misuse of the information contained herein. If you
have any suggestions for improvements or amendments or have found errors in this publication,
please notify us.
You agree not to reproduce, other than for your own personal, noncommercial use, all or part of
this document on any medium whatsoever without permission of Schneider Electric, given in
writing. You also agree not to establish any hypertext links to this document or its content.
Schneider Electric does not grant any right or license for the personal and noncommercial use of
the document or its content, except for a non-exclusive license to consult it on an "as is" basis, at
your own risk. All other rights are reserved.
All pertinent state, regional, and local safety regulations must be observed when installing and
using this product. For reasons of safety and to help ensure compliance with documented system
data, only the manufacturer should perform repairs to components.
When devices are used for applications with technical safety requirements, the relevant
instructions must be followed.
Failure to use Schneider Electric software or approved software with our hardware products may
result in injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage.
Read these instructions carefully, and look at the equipment to become familiar with the device
before trying to install, operate, service, or maintain it. The following special messages may appear
throughout this documentation or on the equipment to warn of potential hazards or to call attention
to information that clarifies or simplifies a procedure.
EIO0000003101 12/20195
PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by qualified
personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of
the use of this material.
A qualified person is one who has skills and knowledge related to the construction and operation
of electrical equipment and its installation, and has received safety training to recognize and avoid
the hazards involved.
QUALIFICATION OF PERSONNEL
Only appropriately trained persons who are familiar with and understand the contents of this
manual and all other pertinent product documentation are authorized to work on and with this
product.
The qualified person must be able to detect possible hazards that may arise from parameterization,
modifying parameter values and generally from mechanical, electrical, or electronic equipment.
The qualified person must be familiar with the standards, provisions, and regulations for the
prevention of industrial accidents, which they must observe when designing and implementing the
system.
INTENDED USE
The products described or affected by this document, together with software, accessories, and
options, are programmable logic controllers (referred to herein as “logic controllers”), intended for
industrial use according to the instructions, directions, examples, and safety information contained
in the present document and other supporting documentation.
The product may only be used in compliance with all applicable safety regulations and directives,
the specified requirements, and the technical data.
Prior to using the product, you must perform a risk assessment in view of the planned application.
Based on the results, the appropriate safety-related measures must be implemented.
Since the product is used as a component in an overall machine or process, you must ensure the
safety of persons by means of the design of this overall system.
Operate the product only with the specified cables and accessories. Use only genuine accessories
and spare parts.
Any use other than the use explicitly permitted is prohibited and can result in unanticipated
hazards.
6EIO0000003101 12/2019
About the Book
At a Glance
Document Scope
Use this document to:
Install and operate your M251 Logic Controller.
Connect the M251 Logic Controller to a programming device equipped with EcoStruxure
Machine Expert software.
Interface the M251 Logic Controller with I/O expansion modules, HMI and other devices.
Familiarize yourself with the M251 Logic Controller features.
NOTE: Read and understand this document and all related documents before installing, operating,
or maintaining your controller.
Validity Note
This document has been updated for the release of EcoStruxure
For product compliance and environmental information (RoHS, REACH, PEP, EOLI, etc.), go to
www.schneider-electric.com/green-premium
The technical characteristics of the devices described in this manual also appear online
https://www.se.com/
(
The characteristics that are described in the present document should be the same as those
characteristics that appear online. In line with our policy of constant improvement, we may revise
content over time to improve clarity and accuracy. If you see a difference between the document
and online information, use the online information as your reference.
TM
Machine Expert V1.2.
.
).
EIO0000003101 12/20197
Related Documents
Title of DocumentationReference Number
Modicon M251 Logic Controller - Programming Guide
EcoStruxure Machine Expert Industrial Ethernet User Guide
You can download these technical publications and other technical information from our website
at https://www.se.com/ww/en/download/ .
EIO0000003101 12/20199
Product Related Information
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Disconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires except
under the specific conditions specified in the appropriate hardware guide for this equipment.
Always use a properly rated voltage sensing device to confirm the power is off where and when
indicated.
Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the unit.
Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.
POTENTIAL FOR EXPLOSION
Only use this equipment in non-hazardous locations, or in locations that comply with Class I,
Division 2, Groups A, B, C and D.
Do not substitute components which would impair compliance to Class I, Division 2.
Do not connect or disconnect equipment unless power has been removed or the location is
known to be non-hazardous.
Do not use the USB port(s), if so equipped, unless the location is known to be non-hazardous.
Failure to follow these instructions will result in death or serious injury.
DANGER
DANGER
10EIO0000003101 12/2019
WARNING
LOSS OF CONTROL
The designer of any control scheme must consider the potential failure modes of control paths
and, for certain critical control functions, provide a means to achieve a safe state during and
after a path failure. Examples of critical control functions are emergency stop and overtravel
stop, power outage and restart.
Separate or redundant control paths must be provided for critical control functions.
System control paths may include communication links. Consideration must be given to the
implications of unanticipated transmission delays or failures of the link.
Observe all accident prevention regulations and local safety guidelines.
Each implementation of this equipment must be individually and thoroughly tested for proper
1
operation before being placed into service.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
1
For additional information, refer to NEMA ICS 1.1 (latest edition), "Safety Guidelines for the
Application, Installation, and Maintenance of Solid State Control" and to NEMA ICS 7.1 (latest
edition), "Safety Standards for Construction and Guide for Selection, Installation and Operation of
Adjustable-Speed Drive Systems" or their equivalent governing your particular location.
WARNING
UNINTENDED EQUIPMENT OPERATION
Only use software approved by Schneider Electric for use with this equipment.
Update your application program every time you change the physical hardware configuration.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
EIO0000003101 12/201911
Terminology Derived from Standards
The technical terms, terminology, symbols and the corresponding descriptions in this manual, or
that appear in or on the products themselves, are generally derived from the terms or definitions
of international standards.
In the area of functional safety systems, drives and general automation, this may include, but is not
limited to, terms such as
IEC 61131-2:2007Programmable controllers, part 2: Equipment requirements and tests.
ISO 13849-1:2015Safety of machinery: Safety related parts of control systems.
General principles for design.
EN 61496-1:2013Safety of machinery: Electro-sensitive protective equipment.
Part 1: General requirements and tests.
ISO 12100:2010Safety of machinery - General principles for design - Risk assessment and risk
reduction
EN 60204-1:2006Safety of machinery - Electrical equipment of machines - Part 1: General
requirements
ISO 14119:2013Safety of machinery - Interlocking devices associated with guards - Principles
ISO 13850:2015Safety of machinery - Emergency stop - Principles for design
IEC 62061:2015Safety of machinery - Functional safety of safety-related electrical, electronic,
IEC 61508-1:2010Functional safety of electrical/electronic/programmable electronic safety-
IEC 61508-2:2010Functional safety of electrical/electronic/programmable electronic safety-
IEC 61508-3:2010Functional safety of electrical/electronic/programmable electronic safety-
IEC 61784-3:2016Industrial communication networks - Profiles - Part 3: Functional safety
2006/42/ECMachinery Directive
2014/30/EUElectromagnetic Compatibility Directive
2014/35/EULow Voltage Directive
for design and selection
and electronic programmable control systems
related systems: General requirements.
related systems: Requirements for electrical/electronic/programmable
electronic safety-related systems.
related systems: Software requirements.
fieldbuses - General rules and profile definitions.
,
, etc.
12EIO0000003101 12/2019
In addition, terms used in the present document may tangentially be used as they are derived from
other standards such as:
StandardDescription
IEC 60034 seriesRotating electrical machines
IEC 61800 seriesAdjustable speed electrical power drive systems
IEC 61158 seriesDigital data communications for measurement and control – Fieldbus for use in
industrial control systems
Finally, the term
hazards, and is defined as it is for a
(
2006/42/EC
zone of operation
) and
ISO 12100:2010
may be used in conjunction with the description of specific
hazard zone
or
danger zone
in the
Machinery Directive
.
NOTE: The aforementioned standards may or may not apply to the specific products cited in the
present documentation. For more information concerning the individual standards applicable to the
products described herein, see the characteristics tables for those product references.
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14EIO0000003101 12/2019
Modicon M251 Logic Con troller
Modicon M251 Logic Con troller Introductio n
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Modicon M251 Logic Con troller Introductio n
Part I
Modicon M251 Logic Controller Introduction
What Is in This Part?
This part contains the following chapters:
ChapterChapter NamePage
1M251 General Overview17
2M251 Features43
3M251 Installation 53
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Modicon M251 Logic Controller Introduction
16
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Modicon M251 Logic Con troller
M251 General Overview
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M251 General Overview
Chapter 1
M251 General Overview
Overview
This chapter provides general information about the M251 Logic Controller system architecture
and its components.
What Is in This Chapter?
This chapter contains the following topics:
M251 Logic Controller Description18
Maximum Hardware Configuration20
TM2 Expansion Modules23
TM3 Expansion Modules27
TM3 Bus Couplers36
TM4 Expansion Modules37
TM5 Fieldbus Interfaces38
TM5 CANopen Fieldbus Interfaces39
TM7 CANopen Fieldbus Interfaces40
Accessories41
TopicPage
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M251 General Overview
M251 Logic Controller Description
Overview
The M251 Logic Controller has various powerful features and can service a wide range of
applications.
Software configuration, programming, and commissioning are achieved with the EcoStruxure
Machine Expert software described in the EcoStruxure Machine Expert Programming Guide
(see EcoStruxure Machine Expert, Programming Guide)
Programming Guide.
Programming Languages
The M251 Logic Controller is configured and programmed with the EcoStruxure Machine Expert
software, which supports the following IEC 61131-3 programming languages:
IL: Instruction list
ST: Structured text
FBD: Function block diagram
SFC: Sequential function chart
LD: Ladder diagram
EcoStruxure Machine Expert software can also be used to program this controller using CFC
(continuous function chart) language.
Power Supply
The power supply of the M251 Logic Controller is 24 Vdc
and in the M251 Logic Controller
(seepage78)
.
Real Time Clock
The M251 Logic Controller includes a Real Time Clock (RTC) system
Run/Stop
The M251 Logic Controller can be operated externally by the following:
a hardware Run/Stop switch
an EcoStruxure Machine Expert software command
Memory
This table describes the different types of memory:
Memory TypeSizeUsed
RAM64 Mbytes, of which 8 Mbytes
Flash128 MbytesTo save the program and data in case of a
18
(seepage48)
available for the application
(see page 44)
To execute the application.
power interruption.
.
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Removable Storage
M251 Logic Controllers include an embedded SD card slot
The main uses of the SD card are:
Initializing the controller with a new application
Updating the controller firmware
Applying post configuration files to the controller
Applying recipes
Receiving data logging files
Embedded Communication Features
The M251 Logic Controller native communication ports include (depending on the controller
reference):
CANopen Master
Ethernet
USB Mini-B
Serial Line
(seepage101)
(see page 105)
(see page 106)
Expansion Module and Bus Coupler Compatibility
Refer to the compatibility tables in the EcoStruxure Machine Expert - Compatiblity and Migration
User Guide.
The following table shows the maximum configuration supported:
ReferencesMaximumType of Configuration
TM251••••7 TM3 / TM2 expansion
TM251••••3 TM4 expansion modulesLocal
TM3XREC17 TM3 expansion modules Remote
NOTE: TM3 transmitter and receiver modules are not included in a count of the maximum number of
expansion modules.
NOTE: The configuration with its TM4, TM3, and TM2 expansion modules is validated by
EcoStruxure Machine Expert software in the Configuration window.
NOTE: In some environments, the maximum configuration populated by high consumption
modules, coupled with the maximum distance allowable between the TM3 transmitter and receiver
modules, may present bus communication issues although the EcoStruxure Machine Expert
software allows for the configuration. In such a case you will need to analyze the power
consumption of the modules chosen for your configuration, as well as the minimum cable distance
required by your application, and possibly seek to optimize your choices.
Local
modules
22
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TM2 Expansion Modules
Overview
You can expand the number of I/Os of your M251 Logic Controller by adding TM2 I/O expansion
modules.
The following types of electronic modules are supported:
TM2 digital I/O expansion modules
TM2 analog I/O expansion modules
For more information, refer to the following documents:
TM2 Digital I/O Expansion Modules Hardware Guide
TM2 Analog I/O Expansion Modules Hardware Guide
NOTE: TM2 modules can only be used in the local configuration, and only if there is no TM3
transmitter and receiver modules present in the configuration.
NOTE: It is prohibited to mount a TM2 module before any TM3 module. The TM2 modules must
be mounted and configured at the end of the local configuration.
TM2 Digital Input Expansion Modules
The following table shows the compatible TM2 digital input expansion modules with the
corresponding channel type, nominal voltage/current, and terminal type:
M251 General Overview
ReferenceChannelsChannel TypeVoltage
Current
TM2DAI8DT8Regular inputs120 Vac
7.5 mA
TM2DDI8DT8Regular inputs24 Vdc
7mA
TM2DDI16DT16Regular inputs24 Vdc
7mA
TM2DDI16DK16Regular inputs24 Vdc
5mA
TM2DDI32DK32Regular inputs24 Vdc
5mA
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Terminal Type
Removable screw
terminal block
Removable screw
terminal block
Removable screw
terminal block
HE10 (MIL 20)
connector
HE10 (MIL 20)
connector
M251 General Overview
TM2 Digital Output Expansion Modules
The following table shows the compatible TM2 digital output expansion modules with the
corresponding channel type, nominal voltage/current, and terminal type:
ReferenceChannelsChannel typeVoltage
Current
TM2DRA8RT8Relay outputs30 Vdc / 240 Vac
TM2DRA16RT16Relay outputs30 Vdc / 240 Vac
TM2DDO8UT8Regular transistor
outputs (sink)
TM2DDO8TT8Regular transistor
outputs (source)
TM2DDO16UK16Regular transistor
outputs (sink)
TM2DDO16TK16Regular transistor
outputs (source)
TM2DDO32UK32Regular transistor
outputs (sink)
TM2DDO32TK32Regular transistor
outputs (source)
2 A max
2 A max
24 Vdc
0.3 A max per output
24 Vdc
0.5 A max per output
24 Vdc
0.1 A max per output
24 Vdc
0.4 A max per output
24 Vdc
0.1 A max per output
24 Vdc
0.4 A max per output
TM2 Digital Mixed Input/Output Expansion Modules
The following table shows the compatible TM2 digital mixed I/O expansion modules with the
corresponding channel type, nominal voltage/current, and terminal type:
ReferenceChannelsChannel typeVoltage
Current
TM2DMM8DRT4Regular inputs24 Vdc
7mA
4Relay outputs24 Vdc / 240 Vac
TM2DMM24DRF16Regular inputs24 Vdc
8Relay outputs24 Vdc / 240 Vac
7 A maximum per
common line / 2 A
maximum per output
7 mA
7 A maximum per
common line / 2 A
maximum per output
Terminal type
Removable screw
terminal block
Removable screw
terminal block
Removable screw
terminal block
Removable screw
terminal block
HE10 (MIL 20)
connector
HE10 (MIL 20)
connector
HE10 (MIL 20)
connector
HE10 (MIL 20)
connector
Terminal type
Removable screw
terminal block
Non-removable
spring terminal
block
24
EIO0000003101 12/2019
TM2 Analog Input Expansion Modules
The following table shows the compatible TM2 analog input expansion modules with the
corresponding channel type, nominal voltage/current, and terminal type:
M251 General Overview
ReferenceChannelsChannel typeVoltage
Current
TM2AMI2HT2High-level inputs0...10 Vdc
4...20 mA
TM2AMI2LT2Low-level inputsThermocouple type
J,K,T
TM2AMI4LT4Analog inputs0...10 Vdc
0...20 mA
PT100/1000
Ni100/1000
TM2AMI8HT8Analog inputs0...20 mA
0...10 Vdc
TM2ARI8HT8Analog inputsNTC / PTCRemovable screw
TM2ARI8LRJ8Analog inputsPT100/1000RJ11 connector
TM2ARI8LT8Analog inputsPT100/1000Removable screw
Terminal Type
Removable screw
terminal block
Removable screw
terminal block
Removable screw
terminal block
Removable screw
terminal block
terminal block
terminal block
TM2 Analog Output Expansion Modules
The following table shows the compatible TM2 analog output expansion modules with the
corresponding channel type, nominal voltage/current, and terminal type:
ReferenceChannelsChannel typeVoltage
Current
TM2AMO1HT1Analog outputs0...10 Vdc
4...20 mA
TM2AVO2HT2Analog outputs+/- 10 VdcRemovable screw
Terminal Type
Removable screw
terminal block
terminal block
EIO0000003101 12/201925
M251 General Overview
TM2 Analog Mixed Input/Output Expansion Modules
The following table shows the compatible TM2 analog mixed I/O expansion modules with the
corresponding channel type, nominal voltage/current, and terminal type:
ReferenceChannelsChannel typeVoltage
Current
TM2AMM3HT2Analog inputs0...10 Vdc 4...20 mA Removable screw
1Analog outputs0...10 Vdc 4...20 mA
TM2AMM6HT4Analog inputs0...10 Vdc 4...20 mA Removable screw