Samsung Svr-639, Svr-630, Svr-633, SVR-537-XEV, SVR-639-XEV Service Manual

4.5 (2)

MANUAL SERVICE

639/633/630/537-SVR

ELECTRONICS

© Samsung Electronics Co., Ltd. APR. 2000

Printed in Korea

AC68-00887A

VIDEO CASSETTE RECORDER

SVR-639

SVR-633

SVR-630

SVR-537

SERVICE Manual

For mechanical disassembly and adjustment, refer to the “Mechanical Manual” (DX-9R AC68-00001A).

VIDEO CASSETTE RECORDER

 

CONTENTS

1. Precautions

STANDBY/ON

 

SRC

PLAY

SVR-639

EJECT

STANDBY/ON

REW

F.F

 

 

VIDEO

L

AUDIO

R

 

 

 

 

 

 

PROG

REC

STOP

PLAY

LINE IN 2

2.Alignment and Adjustment

3.Exploded View and Parts List

4.Electrical Parts List

5.Schematic Diagrams

SVR-633

STANDBY/ON

EJECT

REW PLAY F.F

PROG

REC STOP

SVR-630

REW

F.

F

STANDBY/ON EJECT STOP

SHARPNESS

REC PLAY

SVR-537

IMPORTANT SERVICE GUIDE

MODE SWITCH (PROGRAM SWITCH) ASSEMBLY POINT

1) When installing the ass’y full deck on the Main PCB, be sure to align the assembly point of mode switch.

ASSEMBLY POINT

Fig. 1

HOW TO EJECT THE CASSETTE TAPE

(If the unit does not operate on condition that tape is inserted into housing ass’y)

1)Remove the Holder Worm Œ and the gear worm ´. (See Fig. 2)

2)Turn the Gear Worm Wheel ˇ counterclockwise in the direction of arrow with screw driver. (See Fig. 2)

3)When Slider S, T are approached in the position of unloading, rotate holder Clutch counterclockwise after inserting screw driver in the hole of frame’s bottom in order to wind the unwounded tape. (Refer to Fig. 3)

(If you rotate Gear Worm Wheel continuously when tape is in state of unwinding, you may cause a tape contamination by grease and tape damage. Be sure to wind the unwounded tape in the state of set horizontally.)

4)Rotate Gear Worm Wheel ˇ counterclockwise using screw driver again up to the state of eject mode and then pick out the tape. (Refer to Fig. 2)

ˇGEAR WORM WHEEL

SCREW DRIVER

FRAME

GEAR WORM

ΠHOLDER WORM

Fig. 2

Fig. 3

IMPORTANT SERVICE GUIDE

3 MODE SWITCH (PROGRAM SWITCH) ASSEMBLY POINT

1) When installing the ass’y full deck on the Main PCB, be sure to align the assembly point of mode switch.

ASSEMBLY POINT

Fig. 1

3 HOW TO EJECT THE CASSETTE TAPE

(If the unit does not operate on condition that tape is inserted into housing ass’y)

1)Remove the Holder Worm Œ and the gear worm ´. (See Fig. 2)

2)Turn the Gear Worm Wheel ˇ counterclockwise in the direction of arrow with screw driver. (See Fig. 2)

3)When Slider S, T are approached in the position of unloading, rotate holder Clutch counterclockwise after inserting screw driver in the hole of frame’s bottom in order to wind the unwounded tape. (Refer to Fig. 3)

(If you rotate Gear Worm Wheel continuously when tape is in state of unwinding, you may cause a tape contamination by grease and tape damage. Be sure to wind the unwounded tape in the state of set horizontally.)

4)Rotate Gear Worm Wheel ˇ counterclockwise using screw driver again up to the state of eject mode and then pick out the tape. (Refer to Fig. 2)

ˇGEAR WORM WHEEL

SCREW DRIVER

FRAME

GEAR WORM

ΠHOLDER WORM

Fig. 2

Fig. 3

1. Precautions

1.Be sure that all of the built-in protective devices are replaced. Restore any missing protective shields.

2.When reinstalling the chassis and its assemblies, be sure to restore all protective devices, including : control knobs and compartment covers.

3.Make sure that there are no cabinet openings through which people--particularly children --might insert fingers and contact dangerous voltages. Such openings include the spacing between the picture tube and the cabinet mask, excessively wide cabinet ventilation slots, and improperly fitted back covers.

If the measured resistance is less than 1.0 megohm or greater than 5.2 megohms, an abnormality exists that must be corrected before the unit is returned to the customer.

4.Leakage Current Hot Check (See Fig. 1-1) : Warning : Do not use an isolation transformer during this test. Use a leakage current tester or a metering system that complies with American National Standards Institute (ANSI C101.1, Leakage Current for Appliances), and Underwriters Laboratories (UL Publication UL1410, 59.7).

5.With the unit completely reassembled, plug the AC line cord directly the power outlet. With the unit’s AC switch first in the ON position and then OFF, measure the current between a known earth ground (metal water pipe, conduit, etc.) and all exposed metal parts, including : antennas, handle brackets, metal cabinets, screwheads and control shafts. The current measured should not exceed 0.5 milliamp. Reverse the power-plug prongs in the AC outlet and repeat the test.

6.X-ray Limits :

The picture tube is designed to prohibit X-ray emissions. To ensure continued X-ray protection, replace the picture tube only with one that is the same type as the original.

 

 

 

 

 

 

 

 

 

(READING SHOULD

 

 

 

 

 

 

 

 

 

 

 

NOT BE ABOVE

 

 

 

 

 

 

 

 

 

 

 

0.5mA)

DEVICE

LEAKAGE

CURRENT

UNDER

 

TESTER

TEST

 

 

 

 

 

 

 

 

 

 

 

 

TEST ALL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EXPOSED METER

 

 

 

 

 

 

 

 

 

 

SURFACES

 

 

 

 

 

 

 

 

2-WIRE CORD

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ALSO TEST WITH

 

 

 

 

 

 

 

EARTH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PLUG REVERSED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GROUND

 

 

 

 

 

 

 

(USING AC ADAPTER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PLUG AS REQUIRED)

 

 

 

 

 

 

 

 

Fig. 1-1 AC Leakage Test

7. Antenna Cold Check :

With the unit’s AC plug disconnected from the AC source, connect an electrical jumper across the two AC prongs. Connect one lead of the ohmmeter to an AC prong.

Connect the other lead to the coaxial connector.

8.High Voltage Limit :

High voltage must be measured each time servicing is done on the B+, horizontal deflection or high voltage circuits.

Heed the high voltage limits. These include the X-ray protection Specifications Label, and the Product Safety and X-ray Warning Note on the service data schematic.

9.Some semiconductor (“solid state”) devices are easily damaged by static electricity.

Such components are called Electrostatically Sensitive Devices (ESDs); examples include integrated circuits and some field-effect transistors. The following techniques will reduce the occurrence of component damage caused by static electricity.

10.Immediately before handling any semiconductor components or assemblies, drain the electrostatic charge from your body by touching a known earth ground. Alternatively, wear a discharging Wrist-strap device. (Be sure to remove it prior to applying power--this is an electric shock precaution.)

Samsung Electronics

1-1

Precautions

11.High voltage is maintained within specified limits by close-tolerance, safety-related components and adjustments. If the high voltage exceeds the specified limits, check each of the special components.

12.Design Alteration Warning :

Never alter or add to the mechanical or electrical design of this unit. Example : Do not add auxiliary audio or video connectors.

Such alterations might create a safety hazard. Also, any design changes or additions will void the manufacturer’s warranty.

13. Hot Chassis Warning :

Some TV receiver chassis are electrically connected directly to one conductor of the AC power cord. If an isolation transformer is not used, these units may be safely serviced only if the AC power plug is inserted so that the chassis is connected to the ground side of the AC source.

To confirm that the AC power plug is inserted correctly, do the following : Using an AC voltmeter, measure the voltage between the chassis and a known earth ground. If the reading is greater than 1.0V, remove the AC power plug, reverse its polarity and reinsert. Re-measure the voltage between the chassis and ground.

14.Some TV chassis are designed to operate with 85 volts AC between chassis and ground, regardless of the AC plug polarity. These units can be safely serviced only if an isolation transformer inserted between the receiver and the power source.

15.Never defeat any of the B+ voltage interlocks. Do not apply AC power to the unit (or any of its assemblies) unless all solid-state heat sinks are correctly installed.

16.Always connect a test instrument’s ground lead to the instrument chassis ground before connecting the positive lead; always remove the instrument’s ground lead last.

17.Observe the original lead dress, especially near the following areas : Antenna wiring, sharp edges, and especially the AC and high voltage power supplies. Always inspect for pinched, out- of-place, or frayed wiring. Do not change the spacing between components and the printed circuit board. Check the AC power cord for damage. Make sure that leads and components do not touch thermally hot parts.

18. Picture Tube Implosion Warning :

The picture tube in this receiver employs “integral implosion” protection. To ensure continued implosion protection, make sure that the replacement picture tube is the same as the original.

19.Do not remove, install or handle the picture tube without first putting on shatterproof goggles equipped with side shields. Never handle the picture tube by its neck. Some “in-line” picture tubes are equipped with a permanently attached deflection yoke; do not try to remove such “permanently attached” yokes from the picture tube.

20.Product Safety Notice :

Some electrical and mechanical parts have special safety-related characteristics which might not be obvious from visual inspection. These safety features and the protection they give might be lost if the replacement component differs from the original--even if the replacement is rated for higher voltage, wattage, etc.

Components that are critical for safety are indicated in the circuit diagram by shading, ( or ).

Use replacement components that have the same ratings, especially for flame resistance and dielectric strength specifications. A replacement part that does not have the same safety characteristics as the original might create shock, fire or other hazards.

1-2

Samsung Electronics

2. Alignment and Adjustment

2-1 Reference

1)X-Point (Tracking center) adjustment, “Head switching adjustment” and “NVRAM option setting” can be adjusted with remote control.

2)When replacing the Micom (IC601) and NVRAM (IC605 ; EEPROM) be sure to adjust the “Head switching adjustment” and “NVRAM option setting”.

3)When replacing the cylinder ass’y, be sure to adjust the “X-Point” and “Head switching adjustment”.

4)Among Samsung VCR remote control used for adjustment as a accessory, only the remote control that has figures buttons (0 ~ 9) is available for all adjustment regardless of chassis.

5)How to adjustment.

-Press the “SW718 (TEST)” button on Main PCB to set the adjustment mode.

-If the corresponding adjustment button is pressed, the adjustment is performed automatically.

-If the adjustment is completed, be sure to turn the power off.

2-1-1 Location of adjustment button of remote control

X-Point (Tracking Center) Adjustment

("5" Button)

NVRAM Option Setting

("MENU" Button)

Head Switching Adjustment

("SPEED" Button)

VCRSTANDBY/ON

SLOW

SHUTTLE

V-LOCK

CLR/RST F.ADV -/--

VOL

INPUT INDEX

REPEAT

MENU

C

 

E

 

R

 

 

B

D

 

TVSTANDBY/ON

TV

VCR

DISP./

PROG/TRK

AUDIO

OK

SAT

.>

Remote Control for adjustment is not supplied as a Service Jig.

Fig. 2-1

Samsung Electronics

2-1

Samsung Svr-639, Svr-630, Svr-633, SVR-537-XEV, SVR-639-XEV Service Manual

Alignment and Adjustment

2-1-2 SW718 (TEST) location for adjustment mode setting

PRESS

Fig. 2-2 Main PCB (Top View)

2-2

Samsung Electronics

Alignment and Adjustment

2-2 Mechanical Adjustment

Note : Refer to the Mechanical Manual “DX-9R (AC68-00001A)” for the adjustment and confirmation of ass’y full deck.

2-2-1 The number and position of test point

 

Test point :

TP601 (H’D S/W -Trigger)

TP301 (Video output)

 

 

 

 

 

 

TP602 (Control Pulse)

TP302 (Audio output)

 

 

 

 

 

TP303 (Envelope)

 

 

 

 

 

 

 

 

 

 

 

 

 

AUDIO OUTPUT

ENVELOPE

HEAD SWITCHING

Fig. 2-3 Location of Test point (Main PCB-Top View)

2-2-2 ACE Head Position (X-Point) Adjustment

(See the 2-2-1(d) ACE Head Position (X-Point) Adjustment on page 2-2 of the Mechanical Manual)

1)Playback the alignment tape (Color bar).

2)Press the “SW718 (TEST)” button on Main PCB to set the adjustment mode. (See Fig. 2-2)

3)Press the “5” button of remote control then adjustment is operated automatically. (See Fig. 2-1)

4)Connect the CH-1 probe to TP303 (Envelope) the CH-2 probe to TP601 (H’D switching pulse) and then trigger to CH-1.

5)Insert the (-) driver into the X-Point adjustment hole and adjust it so that envelope waveform is maximum.

6)Turn the Power off.

Samsung Electronics

2-3

Alignment and Adjustment

2-3 Head Switching Point Adjustment

1)Playback the alignment tape.

2)Press the “SW718 (TEST)” button on Main PCB to set the adjustment mode. (See Fig. 2-2)

3)Press the “SPEED” button of remote control then adjustment is operated automatically. (See Fig. 2-1)

4)Turn the Power off.

2-4 NVRAM Option Setting

1)NVRAM Option is adjusted at production line basically.

2)In case Micom (IC601) and NVRAM (IC605 ; EEPROM) is replaced, be sure to set the corresponding option number of the repaired model. (If the option is not set, the unit is not operated.)

1)Press the “SW718 (TEST)” button on Main PCB to set the adjustment mode. (See Fig. 2-2)

2)Press the “MENU” button on the remote control about 5 seconds then option setting display is appeared. (See Fig. 2-4)

3)Select the option number (See Table 2-1) of corresponding model with “FF” and “REW” button on the remote control.

4)If selecting the option number is completed, press the “PLAY” button of remote control. (If “PLAY” button is pressed, the selected number is changes reversed color. ; See Fig. 2-4)

5)Press the “OK” button of remote control again to store the option number.

(“PLEASE WAIT” is displayed for a second as shown Fig. 2-5 and this setting is completed.)

6)Turn the Power off.

 

 

** OPTION DIODE **

 

 

 

 

** OPTION DIODE **

 

 

 

 

 

 

 

 

 

 

01

 

02

03

04

05

06

07

08

01

 

02

03

04

05

06

07

08

09

 

10

11

12

13

14

15

16

09

 

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

41

42

43

44

45

46

47

48

 

 

PLEASE WAIT

 

CNG : SAVE : OK

CNG : SAVE : OK

 

Fig. 2-4

Fig. 2-5

 

 

<Table 2-1>

 

 

 

MODELS

OPTION NUMBER

 

SVR-639

2, 6, 8, 11, 12, 13, 16, 18, 19, 20, 21, 22, 25, 30, 31, 32, 33, 37, 41, 44, 46, 50, 54

 

 

SVR-633

6, 8, 11, 12, 13, 17, 18, 22, 25, 30, 31, 32, 35, 41, 42, 44, 45, 46, 50, 54

 

 

SVR-630

8, 11, 12, 13, 17, 18, 22, 25, 30, 31, 32, 35, 37, 38, 41, 42, 46, 50, 54

 

 

SVR-537

9, 10, 11, 13, 17, 18, 20, 22, 30, 31, 32, 34, 39, 40, 42, 45

 

 

 

2-4

Samsung Electronics

3. Exploded View and Parts List

 

 

Page

3-1

Cabinet Assembly - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

3-2

3-2

Mechanical Parts (Top Side) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

3-6

3-3

Mechanical Parts (Bottom Side) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

3-8

Samsung Electronics

3-1

2-3

153

FULL DECK (S.N.A.)

F-A/V JACK PCB (S.N.A.)

157

BRACKET-FRAME (S.N.A.)

 

 

CN703A

 

 

 

SHUTTLE PCB (S.N.A.)

 

 

 

157

 

 

 

21

 

 

 

52

 

 

31

22

 

 

158

1

 

 

 

 

 

 

 

52

 

Samsung

 

 

 

Electronics

 

SVR-639

 

 

 

 

S.N.A. : Service Not Available

156

TM401B

101

CN602A

CN3A1S

S601S

200

LD601S

S602S

VFD/LED PCB (S.N.A.)

MAIN PCB (S.N.A.)

102

1

157

21

21

22

22

1

1

55

 

SVR-633

SVR-630

155

156

UT01

VCRSTANDBY/ON TVSTANDBY/ON

 

 

 

 

SLOW

 

TV

 

 

 

 

SHUTTLE

 

VCR

 

 

 

 

V-LOCK

 

DISP./

CLR/RST

F.ADV

 

 

-/--

 

 

 

 

 

INPUT

 

INDEX

VOL

PROG/TRK

 

 

 

REPEAT

M ENU

 

 

C

 

 

 

 

DI

R E

 

 

 

 

 

A

 

 

 

 

 

O

 

 

 

 

 

 

U

 

 

 

 

D U B

TV/VCR

 

 

PE

E

D

 

 

 

 

 

 

 

 

 

OK

21

22

1

55

SVR-537

Assembly Cabinet 1-3

List Parts and View Exploded

 

 

 

 

 

 

 

Exploded View and Parts List

 

 

 

 

 

 

 

 

 

Loc. No

Parts No.

Description ; Specification

 

 

Remark

1

Refer to table below

ASSY-PANEL FRONT;HIPS 94HB

 

 

 

21

Refer to table below

DOOR-CASSETTE

 

 

 

22

AC61-62032A

SPRING-MASK;X-9,-,SUS,-,4.4,-,SV-C130

 

 

31

AC64-00072R

DOOR FRONT-ASSY

 

 

SVR-639 ONLY

52

62664-0021-00

 

ASSY-DAMPER

 

 

SVR-639 ONLY

55

Refer to table below

KNOB-SHUTTLE-,ABS,-,94HB

 

 

 

101

Refer to table below

CABINET-TOP;X-9,SECC,PCM,0.5,360*208*41,

 

 

102

AC63-32128A

COVER-BOTTOM;SV-C140F,SECC,387.7X197.6

 

 

153

AC60-12126A

SCREW-BH;-,BH,-,4*12,FE,FZY,-,-,-

 

 

 

155

AC60-12134A

SCREW-TAP BH;-,BH,-,2-4X16,-,FE

 

 

 

156

AC60-00001A

SCREW-MACINE;-,BH,*4X12,M4,L12,BLK,SMC

 

 

157

AC60-10063A

SCREW-TAPTITE;BH,+,-,M3,L12,ZPC3,SWRCH18

 

 

158

AC60-00069A

SCREW-TAP;3X10,FE, FEY

 

 

 

200

AC39-10019A

POWER CORD;KKP-419C,H03VVH2-F,VDE/KEMA-K

 

 

CN3A1S

3809-001111

 

CABLE-FLAT;30V,80C,130mm,7P,1.25mm,UL289

 

 

CN602A

3809-001049

 

CABLE-FLAT;30V,80C,100mm,5P,1.25mm,UL289

 

 

CN703A

3809-001132

 

CABLE-FLAT;30V,80C,130mm,5P,1.25mm,UL289

 

SVR-633/537 ONLY

LD601S

AC61-21009A

HOLDER-LED;-,POM(M90-44),-,BLK,-,X-9

 

 

S601S

AC61-21008A

HOLDER-SENSOR;-,POM(M90-44),-,BLK,-,X-9

 

 

S602S

AC61-21008A

HOLDER-SENSOR;-,POM(M90-44),-,BLK,-,X-9

 

 

TM401B

Refer to table below

CONNECTOR BOARD-ASSY;HIPS94

 

 

UT01

Refer to table below

REMOCON-ASSY

 

 

 

 

 

 

 

 

 

 

 

 

MODELS

1

 

21

55

 

101

TM401B

UT01

SVR-639

AC97-00243H

 

AC64-52158T

-

 

AC64-30899F

AC61-00060K

AC59-00010P

SVR-633

AC97-00871A

 

AC64-00203M

AC64-00319B

 

AC64-30899F

AC61-00060E

AC59-00016F

 

 

 

 

 

 

 

 

 

SVR-630

AC97-00621M

 

AC64-00177C

-

 

AC64-30899A

AC61-00060E

AC59-00016F

 

 

 

 

 

 

 

 

 

SVR-537

AC97-00621K

 

AC64-00069C

AC64-00336A

 

AC64-30899A

AC61-00060E

AC59-00013B

 

 

 

 

 

 

 

 

 

Samsung Electronics

3-3

4-3

Electronics Samsung

S.N.A.

K250

K248

K490

K240

K110

K502

K530

K350

K330

K182

K188

 

 

G001

 

 

G420

 

 

G532

S.N.A.

S.N.A.

 

 

G680

 

 

G530

 

 

S.N.A.

 

 

 

 

 

G555

G450

S.N.A.

K546

G510

G480

G527

G520

B410

K340

 

 

B440

K140

 

B444

 

B446

B473

B448

B452

G546

 

S.N.A.

 

 

S.N.A. : Service Not Available

Mechanical 2-3

List Parts and View Exploded

Side) (Top Parts

 

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