Pioneer XVDV-313 Service manual

7

6

DVD /CD

7

FM/AM

– DOWN VOLUME

UP+

STANDBY/ON

0 OPEN/CLOSE

XV-DV515

DVD/CD RECEIVER

XV-DV515

XV-DV313

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

ORDER NO.

RRV2772

Model	Types					Power Requirement			Region No.	Remarks
XV-DV515	MYXJ	AC220-230V							2
XV-DV515	NVXJ	AC230V							2
XV-DV313	MYXJN	AC220V-230V							2
XV-DV313	NVXJN	AC230V							2

For details, refer to "Important symbols for good services" on the next page.

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.

PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2003

T – ZZV MAY. 2003 Printed in Japan

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SAFETY INFORMATION

A

This service manual is intended for qualified service technicians ; it is not meant for the casual do- it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual.Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.

WARNING !

THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1

BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR

BCLASS 1.

A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS.

LASER DIODE CHARACTERISTICS

FOR DVD : MAXIMUM OUTPUT POWER : 5 mW

WAVELENGTH : 650 nm

FOR CD : MAXIMUM OUTPUT POWER : 7 mW

WAVELENGTH : 780 nm

C	LABEL CHECK

VRW1872

D

						Additional Laser Caution
					1. Laser Interlock Mechanism
					• Loading switch (S101 on the LOAB Assy) is used for interlock
					mechanism of the laser.
					When this switch turned ON in SW2 (CLOSE) side (OPEN signal is
					0V and CLOSE signal is 3.5V), a laser becomes the status which can
					completely oscillation.
					Furthermore, the laser completely oscillates in the disc judgment and
					disc playback.
E					When player is power ON state and laser diode is not completely
					oscillating, 780nm laser diode is always oscillating by half power.
					• Laser diode is driving with Q201 (650nm LD) and Q211 (780nm LD)
					on the DVDM Assy.
					Therefore, when short-circuit between the emitter and collector of these
					transistors or the base voltage is supplied for transistors turn on, the
			Name Label		laser oscillates. (failure mode)
					• In the test mode , there is the mode that the laser oscillates except
					for the disc judgment and playback. LD ON mode in the test mode
					oscillates with the laser forcibly.
					The interlock mechanism mentioned above becomes invalid in this
					mode.
					2. When the cover is open, close viewing through the objective lens with
					the naked eye will cause exposure to the laser beam.
F
					: See page 90.

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[ Important symbols for good services ]

In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely. When you find the procedures bearing any of the symbols, be sure to fulfill them:

1. Product safety

You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual.

2. Adjustments

To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable. In accordance with the procedures or instructions described in this manual, adjustments should be performed.

3. Cleaning

For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning, proper cleaning should be performed to restore their performances.

4. Shipping mode and shipping screws

To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or the shipping screws should be installed before shipping out in accordance with this manual, if necessary.

5. Lubricants, glues, and replacement parts

Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying

glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed ones should be used.

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CONTENTS

				SAFETY INFORMATION ......................................................................................................................................			2
A				1. SPECIFICATIONS ............................................................................................................................................			5
				2. EXPLODED VIEWS AND PARTS LIST			8
				2.1 PACKING ....................................................................................................................................................			8
				2.2 EXTERIOR SECTION .............................................................................................................................			10
				2.3 FRONT SECTION ...................................................................................................................................			12
				2.4 LOADING MECANISM ASSY .................................................................................................................			14
				2.5 TRAVERSE MECHANISM ASSY			17
				3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ........................................................................................			18
				3.1 BLOCK DIAGRAM ...................................................................................................................................			18
				3.2 LOAB ASSY and OVERALL WIRING DIAGRAM ...................................................................................			20
B				3.3 DVDM ASSY (1/3) ...................................................................................................................................			22
				3.4 DVDM ASSY (2/3)			24
				3.5 DVDM ASSY (3/3) ...................................................................................................................................			26
				3.6 DSP ASSY (1/2) ......................................................................................................................................			28
				3.7 DSP ASSY (2/2) ......................................................................................................................................			30
				3.8 6CH AMP ASSY ......................................................................................................................................			32
				3.9 FM/AM TUNER MODULE			34
				................................................................................3.10 CONTROL (1/4), TRADE3 and TRADE2 ASSYS			36
				3.11 CONTROL ASSY (2/4) ..........................................................................................................................			38
				3.12 CONTROL ASSY (3/4) ..........................................................................................................................			40
				3.13 CONTROL (4/4) and HP ASSYS ..........................................................................................................			42
C				3.14 POWER ASSY (1/2 ) .............................................................................................................................			44
				3.15 POWER (2/2) and TRADE1 ASSYS .....................................................................................................			46
				3.16 EURO SCART ASSY ............................................................................................................................			48
				3.17 DISPLAY and LED ASSYS ...................................................................................................................			50
				3.18 WAVEFORMS .......................................................................................................................................			52
				4. PCB CONNECTION DIAGRAM .....................................................................................................................			54
				4.1 LOAB ASSY			54
				4.2 DVDM ASSY ...........................................................................................................................................			55
				4.3 DSP ASSY ...............................................................................................................................................			57
				4.4 6CH AMP ASSY ......................................................................................................................................			59
D				4.5 FM/AM TUNER MODULE .......................................................................................................................			61
				4.6 CONTROL ASSY			62
				4.7 TRADE2 ,TRADE3 and HP ASSYS ........................................................................................................			66
				4.8 POWER ASSY ........................................................................................................................................			68
				4.9 TRADE1, EURO SCART, DISPLAY and LED ASSYS ...........................................................................			72
				5. PCB PARTS LIST ..........................................................................................................................................			76
				6. ADJUSTMENT			83
				7. GENERAL INFORMATION ............................................................................................................................			90
				7.1 DIAGNOSIS .............................................................................................................................................			90
				7.1.1 TEST MODE ....................................................................................................................................			90
				7.1.2 DISPLAY SPECIFICATIONS OF THE TEST MODE ......................................................................			92
E				7.1.3 FUNCTIONAL SPECIFICATION OF THE SHORTCUT KEY			......................................................... 93
				7.1.4 SPECIFICATION OF MODEL INFORMATION DISPALY .............................................................			94
				7.1.5 FUNCTIONAL SPECIFICATION OF THE SERVICE MODE ..........................................................			95
				7.1.6 MECHANICAL ERROR HISTORY ..................................................................................................			96
				7.1.7 ID NUMBER AND DATA SETTING ...............................................................................................			101
				7.1.8 TROUBLE SHOOTING ..................................................................................................................			104
				.........................................................................................................7.1.9 DSP TROUBLE SHOOTING			107
				7.1.10 SEQUENCE AFTER POWER ON ...............................................................................................			111
				7.1.11 PROTECTION CIRCUIT ..............................................................................................................			112
				7.1.12 DISASSEMBLY ............................................................................................................................			117
F				7.2 IC ...........................................................................................................................................................			126
				7.3 DISC / CONTENT FORMAT PLAYBACK COMPATIBILITY			142
				7.4 CLEANING ............................................................................................................................................			143
				8. PANEL FACILITIES .....................................................................................................................................			144
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1. SPECIFICATIONS

Amplifier section

Continuous Power Output (RMS):

Front, center, surround. . . . . 75 W per channel (1 kHz, 10 % T.H.D., 6Ω)

Subwoofer . . . 75 W (100 Hz, 10 % T.H.D., 6Ω)

Continuous Power Output :

Front, center, surround. . . . . 62 W per channel (1 kHz, 1 % T.H.D., 6Ω )

Subwoofer . . . . 62 W (100 Hz, 1 % T.H.D., 6Ω )

Disc section

Digital audio

characteristics . . . . . . . DVD fs: 96 kHz, 24-bit

Type. . . . . . DVDsystem,video CD system and compact disc digital audio system Frequency response . . . . . . . . . 4 Hz to 44 kHz

Wow and Flutter. . . . . . .Limit of measurement (±0.001 % W.PEAK) or less (JEITA)

FM tuner section

Frequency range . . . . . . . . . . . 87.5 – 108 MHz Antenna . . . . . . . . . . . . . . . .75Ω , unbalanced

AM tuner section

Frequency range

With 9kHz step. . . . . . . 531 kHz to 1,602 kHz

Antenna . . . . . . . . . . . . . . . . . . . Loop antenna

Miscellaneous

Power requirements

European model . . . AC 220-230 V, 50/60 Hz

U.K. model . . . . . . . . . . . AC 230 V, 50/60 Hz

Power consumption

European/U.K. model . . . . . . . . . . . . . 160 W

	3		4

Power consumption in standby . . . . . . 0.39 W Dimensions . . .420 (W) x 70 (H) x 403.5 (D) mm Weight . . . . . . . . . . . . . . . . . . . . . . . . . . 7.4 kg

Accessories (DVD/CD receiver)

Remote control . . . . . . . . . . . . . . . . . . . . . . . .1. AA/R6 dry cell batteries. . . . . . . . . . . . . . . . . 2 Video cable (yellow plugs). . . . . . . . . . . . . . . .1

AM loop antenna . . . . . . . . . . . . . . . . . . . . . . 1

FM antenna . . . . . . . . . . . . . . . . . . . . . . . . . .1 Power cord . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Setup Guide. . . . . . . . . . . . . . . . . . . . . . . . . . .1 These operating instructions. . . . . . . . . . . . . .1 Warranty Card . . . . . . . . . . . . . . . . . . . . . . . .1

Speaker System

Front speakers

Enclosure . . . . . . . . Closed-box bookshelf type

(magnetically shielded) System. . . . . . . . . . . . . .15x6 cm 1-way system

Speakers . . . . . . . . . . . . . . .15x6 cm cone type Nominal impedance . . . . . . . . . . . . . . . . . . 6Ω Frequency range . . . . . . . . . . .90 Hz to 20 kHz

Maximum Input Power. . . . . . . . . . . . . . . 75 W Dimensions . . . . . 78 (W) x 210 (H) x 82 (D) mm Weight . . . . . . . . . . . . . . . . . . . . . . . . . . 0.7 kg

Center speaker

Enclosure . . . . . . . . Closed-box bookshelf type (magnetically shielded)

System. . . . . . . . . . . . . .15x6 cm 1-way system Speakers . . . . . . . . . . . . . . .15x6 cm cone type

Nominal impedance . . . . . . . . . . . . . . . . . . 6Ω Frequency range . . . . . . . . . . .78 Hz to 20 kHz Maximum Input Power. . . . . . . . . . . . . . . 75 W Dimensions . . . . . 240 (W) x 85 (H) x 96 (D) mm Weight . . . . . . . . . . . . . . . . . . . . . . . . . 0.75 kg

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A		Subwoofer
		Enclosure		Bass-reflex floor type
			. . . . . .		• Specifications and design subject to
				(magnetically shielded)
		System. . . . . . .	. . . . . .	. . .16 cm 1-way system		possible modification without notice, due
		Speaker . . . . . .	. . . . . .	. . . . . 16 cm cone type		to improvements.
		Nominal impedance . . .		. . . . . . . . . . . . . . . . 6Ω
		. . . . .Frequency range		. . . . . 35 Hz to 2.8 kHz		This product includes FontAvenue®
		Maximum Input Power		75 W
						fonts licenced by NEC corporation.
		Dimensions	130 (W) x 360 (H) x 360 (D) mm			FontAvenue is a registered trademark
		Weight . . . . . . .	. . . . . .	. . . . . . . . . . . . . 4.5 kg		of NEC Corporation.

				Accessories (Speaker system)
						This product incorporates copyright
				Speaker cables	6.
						protection technology that is protected
	B			Non-slip pads(Small)	20	by method claims of certain U.S. patents
						and other intellectual property rights
				Non-slip pads(Large)	4
						owned by Macrovision Corporation and
						other rights owners. Use of this copyright
						protection technology must be authorized
						by Macrovision Corporation, and is
						intended for home and other limited uses
						only unless otherwise authorized by
						Macrovision Corporation. Reverse
						engineering or disassembly is prohibited.
						This product is intended for household
						purposes. Any failure due to use for other
	C					than household purposes (such as long-
						term use for business purposes in a
						restaurant or use in a car or ship) and
						which requires repair will be charged for
						even in the warranty period.	KO41_En

D

	Accessories
	• Power cord	• FM Antenna	• Video Cord	• Remote Control Unit
	(MYXJ, MYXJN : ADG1154)	(ADH7030)	(L = 1.5m)(VDE1065)	(XXD3059 for XV-DV515)
				(XXD3058 for XV-DV313)
					STANDBY/ON
				CD	FM/AM	L1/L2
				DVD	TUNER TV LINE
			Yellow	DISPLAY	3	OPEN/CLOSE
				1		¡
					8	0
				4	7	4
				DVD MENU		RETURN
					TUNE+
				ST–		ST+
E					ENTER
	• Power cord	• AM Loop Antenna	• Dry Cell Battery	MUTE	TUNE–	SOUND
					VOLUM E
					MASTER
	(NVXJ, NVXJN : ADG1156)	(ATB7009)	(R6P, AA)		TV CONTROL
				CH	INPUT	VOL
				BASS MODE	DIALOGUE	VIRTUAL SB
				AUTO	SURROUND	ADVANCED
				PROGRAM	REPEAT	RANDOM
				AUDIO	SUBTITLE	ANGLE
				ZOOM	TOP MENU	HOME
						MENU
				1	2	3
				SYSTEM	TEST TONE	CH LEVEL
				SETUP
				4	5	6
				DIMMER	QUIET/	TIMER/
					MIDNIGHT	CLOCK
				7	8	9
					FOLDER–	FOLDER+
				CLR	0	ENTER
						WIRELESS
				MAIN	SUB	ROOM SETUP

F

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B

C

D

E

F

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2. EXPLODED VIEWS AND PARTS LIST

NOTES:	Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
A	The	mark found on some component parts indicates the importance of the safety factor of the part.

Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on product are used for disassembly.

For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.)

2.1 PACKING

B

(for MYXJ,

MYXJN Type) 1

4

2

C

22

(for NVXJ,

NVXJN Type) 1

17

5

6

D

	10 - 16	7
	(MYXJ,MYXJN 8,9	3
	Type Only)
		19

18

22

20

E

21

F

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1 2 3 4

(1) PACKING PARTS LIST

Mark No.		Description	Part No.
>	1	Power Cord	See Contrast table(2)
	2	FM Wire Antena	ADH7030
	3	AM Loop Antenna	ATB7009
	4	Video Cord	VDE1065
	5	Remote Control	See Contrast table(2)
	6	Battery Cover	XZN3130
NSP	7	Dry Cell Batteries(R6P,AA)	VEM1031
	8	Operating Instructions	See Contrast table(2)
		(English)
	9	Operating Instructions Basic	See Contrast table(2)
		(English, French)
	10	Operating Instructions Basic	See Contrast table(2)
		(German, Italian)
	11	Operating Instructions	See Contrast table(2)
		(Dutch, Spanish)
	12	Operating Instructions	See Contrast table(2)
		(German)
	13	Operating Instructions	See Contrast table(2)
		(Dutch)
	14	Operating Instructions	See Contrast table(2)
		(French)
	15	Operating Instructions	See Contrast table(2)
		(Italian)
	16	Operating Instructions	See Contrast table(2)
		(Spanish)
NSP 17		Warranty Card	ARY7065
	18	Front Pad	XHA3140
	19	Rear Pad	XHA3139
	20	Packing Sheet	AHG7010
	21	Packing Case	See Contrast table(2)
NSP 22		Polyethylene Bag	Z21-038

(2)CONTRAST TABLE

XV-DV515/MYXJ, /NVXJ, XV-DV313/MYXJN and NVXJN types are constructed the same except for the following:

	Mark	No.	Symbol and Description		Part No.					Remarks
				XV-DV515	XV-DV515		XV-DV313		XV-DV313
				MYXJ	NVXJ			MYXJN	NVXJN
	>	1	Power Cord	ADG1154	ADG1156			ADG1154	ADG1156
		5	Remote Control	XXD3059	XXD3059			XXD3058	XXD3058
		8	Operating Instructions (English)	XRB3024	XRB3024			XRB3023	XRB3023
		9	Operating Instructions Basic	XRE3075	XRE3075			XRE3072	XRE3072
			(English, French)
		10	Operating Instructions Basic	XRC3106	Not used			XRC3101	Not used
			(German, Italian)
		11	Operating Instructions Basic	XRC3107	Not used			XRC3102	Not used
			(Dutch, Spanish)
		12	Operating Instructions(German)	XRC3094	Not used			XRC3084	Not used
		13	Operating Instructions(Dutch)	XRC3095	Not used			XRC3085	Not used
		14	Operating Instructions(French)	XRC3096	Not used			XRC3086	Not used
		15	Operating Instructions(Italian)	XRC3097	Not used			XRC3087	Not used
		16	Operating Instructions(Spanish)	XRC3098	Not used			XRC3088	Not used
		21	Packing Case	XHD3380	XHD3380			XHD3351	XHD3351
									9
				XV-DV515

A

B

C

D

E

F

	1		2		3		4

1 2 3 4

2.2 EXTERIOR SECTION
A		NON-CONTACT
		SIDE
			65
		CONTACT SIDE	49
		48	65
	64	26
28	42	64

65

64

6

B

G

C

64

C

D

E

	2			34				34	J
						F
					64
									E
								5
		64							4	29
64
				A	B			20		21
		30							I
		44							J
								H	22
					51
	71			Refer to				7
				"2.4 LOADING						L
				MECHANISM ASSY".					10
									K 14
							I		64	9
						H
					71	17				L
				G		64
				F		C		15
	54		D	E			70
					16					J
	55				37				8
									64
	53	56		H		64		64
										62
56	1			53 G	27			40
									27	71
										60
	B			52
					32				45
				F
									62
				E						39
				D
	56			C
										35
	56
		36

A
18	64
68
	B				64
47	19	50		33	39
			33	39

Refer to	64
"2.3 FRONT PANEL".

46 64 67

64 65 67

64 67 64

67

67

64

64

K

62

D

3

	71	62
59		61
		71
62		59
		71

	66
	L
	K
23	66

F	68

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64

38

24

57

63

58

60	62
59

43

62

66

13

25

	1		2		3		4

1 2 3 4

(1) EXTERIOR SECTION PARTS LIST

Mark No.	Description	Part No.	Mark No.	Description	Part No.
1	DVDM ASSY	AWM7808	36	Bottom Plate	AEC7420
2	DSP ASSY	AWX8253	37	Barrier S	AEC7429
3	6CH AMP	AZW7283	38	Fan Cover	AMR7440
4	FM/AM TUNER MODULE	AXQ7229	39	Card Spacer	DNK2769
5	CONTROL ASSY	See Contrast table(2)	NSP 40	Spacer	PNY-404
6	TRADE3 ASSY	XWZ3714	41	• • • • • •
7	TRADE2 ASSY	XWX3071	42	Cushion Rubber	XEB3036
8	POWER ASSY	XWZ3716	43	Trans Barrier	XEC3046
9	TRADE1 ASSY	XWZ3725	44	DSP Barrier	XEC3047
10	EURO SCART ASSY	XWZ3724	45	Locking Card Spacer	XEC3051
11	• • • • • •		46	EURO Cover	XMR3081
NSP 12	Loading Mechanism ASSY	VWT1208	47	Tray Cap	XAK3389
> 13	Power Transformer (T1)	XTS3066	48	Bonnet Case	XZN3129
> 14	Fuse (FU1 : T2.5A)	REK1026	49	Caution Label	VRW1872
> 15	Fuse (FU2 : T5.0A)	REK1029	NSP 50	Name Label	See Contrast table(2)
16	30P F.F.C/60V	XDD3128	NSP 51	DVD Assy	AXA7121
17	18P F.F.C/60V	XDD3129	52	Connector Assy	PG05KK-E25
18	15P F.F.C/60V	XDD3130	53	Cushion	AEB7267
19	5P F.F.C/60V	XDD3131	54	Adapter02 L	ANW7267
20	13P F.F.C/60V	XDD3132	55	Adapter02 R	ANW7268
21	17P F.F.C/60V	XDD3133	56	Screw	BPZ30P080FMC
22	7P F.F.C/60V	XDD3134	NSP 57	AMP Module 6ch	AXQ7242
NSP 23	Chassis	XNA3017	58	DC Fan Motor	AXM7025
24	Rear Panel	See Contrast table(2)	59	FET Bracket A	ANG7418
25	Trans Frame	XNG3106	60	Fan Plate	See Contrast table(2)
26	Spacer	XEC3052	NSP 61	Heat Sink	See Contrast table(2)
27	Control Angle	XNG3108	62	Screw	BBZ30P140FMC
28	DSP Holder	XNG3109	63	Screw	BBZ30P300FZK
29	EURO GND	XNG3111	64	Screw	BBZ30P060FMC
30	DSP Shield	XNK3010	65	Screw	BBZ30P080FNI
31	• • • • • •		66	Screw	BBZ40P060FMC
32	PCB Spacer	AEB7206	67	Screw	BPZ30P080FZK
33	S Cover	AEB7262	68	Screw	CBZ30P080FMC
NSP 34	PCB Spacer(3x6)	AEC7156	69	• • • • • •
35	Locking Card Spacer	AEC7372	70	Screw	VPZ30P140FMC
			71	Screw	VBZ30P080FMC

A

B

C

D

(2)CONTRAST TABLE

XV-DV515/MYXJ, /NVXJ, XV-DV313/MYXJN and NVXJN types are constructed the same except for the following:

Mark	No.	Symbol and Description		Part No.				Remarks	E
			XV-DV515	XV-DV515		XV-DV313	XV-DV313
			MYXJ	NVXJ		MYXJN	NVXJN
	5	CONTROL ASSY	XWZ3710	XWZ3710		XWZ3703	XWZ3703
	24	Rear Panel	XNC3238	XNC3239		XNC3217	XNC3208
NSP	50	Name Label	XAX3381	XAX3381		XAX3375	XAX3375
	60	Fan Plate	ANG7462	ANG7462		ANG7425	ANG7425
	61	Heat Sink	ANH7166	ANH7166		ANH7161	ANH7161
									F
							11
			XV-DV515

	1		2		3		4

	1		2		3		4

2.3 FRONT SECTION

15 A

15

6

15

15

15

B

2

N

15

4

15

15

		1
		M
	7	15
		15		5
C				15
	17
	8	15
			I
				19
			3
	17
	8
	17
		12
		7
D		9
		13
		17

11

NON-CONTACT

SIDE

CONTACT SIDE

E

F

12

XV-DV515

	1		2		3		4

1 2 3 4

FRONT SECTION PARTS LIST

	Mark No.	Description	Part No.
	1	DISPLAY ASSY	XWZ3720	A
	2	LED ASSY	XWZ3721
	3	HP ASSY	XWZ3715
	4	15P F.F.C/60V	XDD3130
	5	5P F.F.C/60V	XDD3131
	6	Top Frame	XNG3107
	7	Leg	AEB7090
	8	Rubber Cover	XEB3034
	9	Display Panel	See Contrast table(2)
	NSP 10	Front Panel Assy	XXG3160
	11	Front Cap	XAK3390	B
	12	Front Panel	XMB3122
	13	Top Panel Assy	XZN3131
	14	• • • • •
	15	Screw	BPZ30P080FZK
	16	• • • • •
	17	Screw	PBA1096
	18	• • • • •
	NSP 19	HP Press ASSY	• • • • •

C

(2)CONTRAST TABLE

XV-DV515/MYXJ, /NVXJ, XV-DV313/MYXJN and /NVXJN types are constructed the same except for the following:

Mark	No.	Symbol and Description		Part No.				Remarks
			XV-DV515	XV-DV515	XV-DV313		XV-DV313
			MYXJ	NVXJ		MYXJN	NVXJN
									D
	9	Display Panel	XAK3410	XAK3410		XAK3408	XAK3408

E

F

13

XV-DV515

	1		2		3		4

1	2			3			4
2.4 LOADING MECHA ASSY
Note :					8		Refer to
A						2
Refer to							"2.5 TRAVERSE MECHA. ASSY-S".
"	Application of Lubricant".						6
							8
	8						To DVDM CN101 (Pickup Assy-S)
	Daifree						To DVDM CN104 (Stepping Motor)
						To DVDM CN105 (Spindle Motor)
	GEM1036
				8
B
	12						18	20
	Lubricating Oil					3
	GYA1001
23	13					A
				17				22
						5
		16		4
C	22						19
				21
	15
							22
			7	A
	14						10
				11
						Lubricating Oil
D						GYA1001
	9			A 1
	22

E

F

14

XV-DV515

	1		2		3		4

1 2 3 4

LOADING MECHA ASSY PARTS LIST

	Mark No.	Description	Part No.
	NSP 1	LOAB Assy	See Contrast table(2)	A
	2	Traverse Mechanism Assy-S	VXX2871
	3	Loading Motor Assy	VXX2872
	4	Motor Pulley	PNW1634
	5	Motor	VXM1105
	6	Flexible Cable (24P)	VDA1947
	7	Connector Assy 2P	VKP2253
	8	Floating Rubber	VEB1351
	9	Belt	VEB1330
	10	Stabilizer	VNE2253
	11	Loading Base	VNL1917	B
	12	Float Base DVD	VNL1918
	13	Drive Cam	VNL1919
	14	Gear Pulley	VNL1921
	15	Loading Gear	VNL1922
	16	Drive Gear	VNL1923
	17	SW Lever	VNL1925
	18	Clamper Plate	VNE2251
	19	Bridge	VNE2252
	20	Clamper	VNL1924
	21	Screw	JGZ17P028FMC
	22	Screw	Z39-019	C
	23	Tray	See contrast table(2)

(2)CONTRAST TABLE

XV-DV515/MYXJ, /NVXJ, XV-DV313/MYXJN and /NVXJN types are constructed the same except for the following:

	Mark	No.	Symbol and Description		Part No.			Remarks
				XV-DV515	XV-DV515	XV-DV313	XV-DV313		D
				MYXJ	NVXJ	MYXJN	NVXJN
	NSP	1	LOAB ASSY	VWG2346	VWG2346	VWG2279	VWG2279
		23	Tray	VNL1920	VNL1920	VNL1950	VNL1950

E

F

15

XV-DV515

	1		2		3		4

	1	2	3	4
	Application of Lubricant
A			Lubricating Oil
			GYA1001
			Around the shaft
		No. 11
		Loading Base
B
			Lubricating Oil
			GYA1001
		No. 13	Lubricating Oil	Lubricating Oil
	Lubricating Oil		GYA1001	GYA1001
		Drive Cam	Inner side of a ditch	Inner side of a ditch
C	GYA1001
	Lubricating Oil	Lubricating Oil		No. 13
	GYA1001	GYA1001		Drive Cam
	Front View		Rear View
D
	No. 23	Daifree	No. 23	Daifree
				GEM1036
		GEM1036
	Tray		Tray	Concave of unevenness
		Concave of unevenness
E			Inner side of a ditch
			Daifree
			GEM1036
	Top View		Bottom View	Side of the rib
		Concave of unevenness
		Daifree		Daifree
				GEM1036
		GEM1036
F
	16	XV-DV515
	1	2	3	4

1 2 3 4

2.5 TRAVERSE MECHA ASSY-S		15 (Torque : 0.15	± 0.01 N•m)
	17	Silicone Adhesive
		GEM1037
				3
	8
10	17

17

10

7

1

6

To

DVDM CN101

(Pickup Assy)

14

9

	13	4 (Adjustment screw)
		16

			Silicone Adhesive
			GEM1037
	5	Screw Tight	15 (Torque : 0.15 ± 0.01 N•m)
		GYL1001
	(Adjustment
	spring)
	To DVDM CN105
	(Spindle Motor)
		16
			2
			To
			DVDM CN104
			(Stepping Motor)
	11		CONTACT-NON SIDE	SIDECONTACT

TRAVERSE MECHA ASSY-S PARTS LIST

Mark No.	Description	Part No.	Mark No.		Description	Part No.
1	Spindle Motor	VXM1099	10	Support Spring		VNC1020
2	Stepping Motor	VXM1101	NSP 11	Mechanism Chassis		VNE2248
> 3	Pickup Assy-S	OXX8005	12	• • • • • •
4	Skew Screw	VBA1080	13	Spacer		VNL1913
5	Skew Spring	VBH1335	14	Joint 03		VNL1949
6	Guide Bar	VLL1514	15	Tapping Screw		OBA8016
7	Sub Guide Bar	VLL1515	16	Screw		BBZ20P050FZK
8	Leaf Spring	VNC1023	17	Screw		PMA26P100FMC
9	Joint Spring	VNC1019
						17
			XV-DV515

A

B

C

D

E

F

	1		2		3		4

A

B

C

D

E

F

1		2		3		4

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM

Traverse Mechanism Assy			B DVDM ASSY
VWT1199	CN101	DVD MODULE		CN903	CN8801
CN1013		20MHz	IC501
			27MHz

03SD PU

IC301

IC601

MM1623

SPINDLE

STM6316ATXXA

STM5589CVA

VlDEO AMP

Motor

DRlVER

PlCK UP

FRONT END IC

6IN-6OUT

ASSY

BACK END IC

M63018FP

*single disc mecha

CN105

IC101

system control

Steppingtor M

FTS&SPDL DRlVER

+

-

CN104

MPEG

DOUT

LoadMotor

Video Decoder Video

+

M

L

Encoder

-

(withPictureControl)

CN103

Video DAC

(Progressive: 54MHz)

CN901

CN5502

WMA Playback

Audeo Decoder

-DD MPEG

JPEG Viewer

RW Playback

(VRmode with CPRM)

IC802

64M SDRAM

IC603

16M FLASH ROM

JA8602

LINE 2 IN (OPT DIGITAL)

IC8501

AK4114

DSPD56367

IC8201

FM/AM

DSP

DIR

E

TUNER

DolbyDigital Decoder

Dolby PrologicII

CN201

MODULE

DTS Decoder

CN5612(1/2)

CN8007(1/2)

CN5701

C

DSP ASSY

		ATTENUATOR		IC8401
LINE 1
	IC3001			AK4529
IN		- 6dB	- 10dB
	INPUT	BUFFER		8ch
IC3001
	SELECTOR	IC3003
				CODEC
TV IN
TV IN
SELECTOR
CN8301(1/2)
CN801(1/2)
MY/NV MODEL ONLY
TV IN
LINE
OUT

CN801

(2/2)

CN8301(2/2)

EURO SCART

TERMINAL

L EURO SCART

ASSY (1/2)

CN5620

CN8011

CN8007(2/2)

18

XV-DV515

	1		2		3		4

	5		6		7		8

J POWER ASSY(1/2)

R/Cr
G/Y
B/Cb
V
CN8803	CN101

L

COMPOSITE

VIDEO OUT

R/Cr	M

G/Y
	IR
B/Cb	SENSOR

EURO SCART

TERMINAL

EURO SCART

ASSY (2/2)

CN5611 (1 /2)

IC5501

PDC104A

DISPLAY ASSY

KEY

V5601

FL Tube

CN5601

(1/2)

CN5611

(2/2)

CN5601

(2/2)

			micro				IC5601
			Processoer				FL
						CN5611	Driver IC
				CN3902	CN3901		(2/2)
		IC3901					JA3901
		Headphone
	F CONTROL ASSY	AMP
					I	HP ASSY
								HEADPHONE
			D 6CH AMP ASSY					OUT
CN5612(2/2)								J
		CN3501	CN5531
				MODULE			SPEAKER RELAY
								POWER
				POWER AMP
								ASSY(2/2)
FL/FR	IC3059	ANDREW
	-			IC3301				FL/FR
LPF
	+			STK402270				OUT
		IC3062
SW								SW
		BD3814FV
LPF								OUT
		E-VOL
Center		6ch E-vol						CENTRE
LPF				STK402-
								OUT
SL/SR				270
								SL/SR
LPF				3ch Power
						CN3001		OUT
REC				Amp			CN3031
								JA3301
OUT		IC3056
LPF		IC3057
		IC3058
								JA3001
								LINE
								OUT

	WIRE LESS OUT						XV-DV515 ONLY
	SELECT
							JA9091
								WIRE LESS
								OUT
			IC9091

19

XV-DV515

A

B

C

D

E

F

	5		6		7		8

	1		2		3		4

3.2 LOAB ASSY and OVERALL WIRING DIAGRAM

A

L EURO SCART ASSY (XWZ3724)

(RF)

: RF SIGNAL ROUTE

(F): FOCUS SERVO LOOP LINE

(T): TRACKING SERVO LOOP LINE

(S) : STEPPING SERVO LOOP LINE

B

		T1
		POWER TRANSFORMER
		XTS3066
	POWER CORD	J J 1/2, J 2/2
	: ADG1154 (MY)	POWER ASSY
	: ADG1156 (NV)

(XWZ3716)

C
	DVD ASSY (AXA7121)
	PICKUP ASSY-S (OXX8005)
		(RF)
		(RF)
		(RF)
		(RF)
		(RF)
		(RF)
D			3/3B (AWM7808)
		(T)
		(T)
		(F)
		(F)	1/3BB-	ASSYDVDM
	STEPPING
			(S)
	MOTOR		(S)
	: VXM1101		(S)
			(S)
E	SPINDLE MOTOR
	: VXM1099
	A (VWG2279)				CN8003
		LOAB ASSY
F
	A	LOADING MOTOR
		ASSY : VXX2505
	20			XV-DV515
		1	2	3	4

	5		6		7		8

Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".

A

AMP MODULE 6CH (AXQ7242)

D	6CH AMP (AZW7283)	CN3651
K	TRADE 1 ASSY (XWZ3725)

							B
					XKE3021
							C
	H TRADE 2 ASSY (XWX3071)
					CN201
					52044-1315
					E
					FM/AM TUNER		D
					MODULE
					(AXQ7229)
F	F 1/4- F 4/4					PHONES
CONTROL ASSY (XWZ3710 : XV-DV515)					I
	(XWZ3703 : XV-DV313)
					HP ASSY
					(XWZ3715)
							E
G TRADE 3 ASSY (XWZ3714)					M
					DISPLAY ASSY
					(XWZ3720)
CN8007			CN8011	LED ASSY			F
C	C 1/2, C 2/2			N (XWZ3721)
DSP ASSY (AWX8253)
		XV-DV515				21
	5			7	8
		6

A

B

C

1		2		3		4

3.3 DVDM ASSY(1/3)

B 1/3 DVDM ASSY (AWM7808)

STEPPING

A CN601

MOTOR

SPINDLE MOTOR

(S)

(S)

(S)

(S)

(S)

(S)

(S)	(F)
	(F)
(S)
3	(T)
	(T)

D

E

F

(F)(F)

(T)

(T)

PICKUP ASSY CN1013

B 1/3

22

XV-DV515

	1		2		3		4

	5		6		7		8

	: FE DATA SIGNAL ROUTE	A
(F)
	: FOCUS SERVO LOOP LINE
(T)	: TRACKING SERVO LOOP LINE
(S)	: STEPPING SERVO LOOP LINE

B 2/3

B

4

5

C

2

D

1

E

F

B 1/3

23

XV-DV515

	5		6		7		8

1	2				3	4
3.4 DVDM ASSY(2/3)
A	B 2/3 DVDM ASSY (AWM7808)
B
C						(D)
D
						(D)
E
						(D)
	(PB/B)	(CY/G)	(PR/R)	(Y)	(C)	(C/V)
F
B 2/3
24	XV-DV515
1	2				3	4

	5		6		7		8

				: FE DATA SIGNAL ROUTE		A
			(C/V)
				: VIDEO SIGNAL ROUTE (C/V)
				(Y)
				: S VIDEO SIGNAL ROUTE (Y)
				(C)
				: S VIDEO SIGNAL ROUTE (Y)
			(PR/R)
				: VIDEO SIGNAL ROUTE (PR/R)
			(CY/G)
				: VIDEO SIGNAL ROUTE (CY/G)
			(PB/B)
				: VIDEO SIGNAL ROUTE (PB/B)
				(D)
				: AUDIO SIGNAL ROUTE (DIGITAL)
						B
(D)		(D)		(D)		B 3/3
						C
(C)	(C)					B 3/3
(C/V)	(C/V)
		(C)
(Y)	(Y)	(C/V)				D
(CY/G)
	(Y)	(C)		7	8
		(C/V)			(C)
			6		(Y)
(PB/B)
		(Y)			(C/V)
					9
		(CY/G)			(CY/G)	E
		(PB/B)			(PB/B)
		(PR/R)			(PR/R)
(PR/R)			10	11
						B 3/3
						F
					B 1/3	B 2/3
			XV-DV515			25
5		6	7			8

	1		2		3		4

3.5 DVDM ASSY(3/3)

B 3/3 DVDM ASSY (AWM7808)

A

1.8V Reg.

B

1.8V Reg.

	B 2/3	(D)	(D)	(D)
C
D
E
F
	B 3/3
	26		XV-DV515
	1	2	3	4

	5		6		7

	(D)	(D)
	5V Reg.
	B 2/3
(D)	(D)

(Y)	(Y)	(Y)
(C/V)	(C/V)	(C/V)
(C)	(C)	(C)
(PR/R)	(PR/R)	(PR/R)
(PB/B)	(PB/B)	(PB/B)
(CY/G)	(CY/G)	(CY/G)

B 2/3

(C/V)

: VIDEO SIGNAL ROUTE (C/V)

(Y)

: S VIDEO SIGNAL ROUTE (Y)

(C)

: S VIDEO SIGNAL ROUTE (Y)

(PR/R)

: VIDEO SIGNAL ROUTE (PR/R)

(CY/G)

: VIDEO SIGNAL ROUTE (CY/G)

(PB/B)

: VIDEO SIGNAL ROUTE (PB/B)

(D)

: AUDIO SIGNAL ROUTE (DIGITAL)

: The power supply is shown with the marked box.

XV-DV515

8

A

CN5102
	B
1/2
J

C

	2/2CN8801
		D
	J

E

F

B 3/3

27

	5		6		7		8

	1	2	3	4
	3.6 DSP ASSY(1/2)
A	C 1/2 DSP ASSY (AWX8253)
			C 2/2
			C 2/2
B
				(AD)
				(AD)
				(AD)
				(AD)
		(D)
C
		(D)
	(D)	(D)
			(D)
D
	(D)	(D)	(D)	(D)
		(D)	(D)	(D)
E
		(D)	(D)	(D)
F
	C 1/2		C 2/2
	28		XV-DV515
	1	2	3	4

	5		6

(AD)	(AD)
(AD)	(AD)	(FL)
(AD)	(AD)
		(SL)
(AD)
		(SW)
		(C)
		(AD)
		(DVD)

7		8

: AUDIO SIGNAL ROUTE (L ch)

(DVD)

: AUDIO SIGNAL ROUTE (DVD Lch)

(D)

: AUDIO SIGNAL ROUTE (DIGITAL)

(AD)

: AUDIO DATA SIGNAL ROUTE

(FL)

: AUDIO SIGNAL ROUTE (Front L ch)

(SL)

: AUDIO SIGNAL ROUTE (Surround L ch)

(C)

: AUDIO SIGNAL ROUTE (Center ch)

(SW)

: AUDIO SIGNAL ROUTE (Sub Woofer ch)

(FL)	CN5614
(SL)

(SW)	G
(C)

(DVD)

(DVD)

A

B

C

(D)	(D)
(D)	(D)

3.3V Reg.

D

1.8V Reg.

E

(D)

(D)

F

	G	CN5615
					C	1/2
		: The power supply is shown with the marked box.
					29
			XV-DV515

	5		6		7		8

1	2	3	4
3.7 DSP ASSY(2/2)
A	C 2/2 DSP ASSY (AWX8253)
B
		C 1/2
		(AD)	(AD)
		(AD)	(AD)
		(AD)	(AD)
		(AD)	(AD)
		(D)	(D)
C
D
C 1/2
C 1/2

E

F

G CN5618

C 2/2	: The power supply is shown with the marked box.

30

XV-DV515

	1		2		3		4