Pioneer XWHTD-630 Service manual

5 (1)

ORDER NO.

RRV2809

XW-HTD630

Digital Wireless Rear Speaker System

XW-HTD630

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Model

Type

Power Requirement

Remarks

 

 

 

 

XW-HTD630

KUCXJ

AC120V

 

 

 

 

 

÷Ask user to bring the TX and RX pair set (Transmitter and Wireless Speaker) together when servicing.

For details, refer to "Important symbols for good services".

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.

PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2003

T-ZZV JUNE 2002 printed in Japan

1

2

3

4

SAFETY INFORMATION

A

This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual.

Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.

WARNING

BThis product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm.

Health & Safety Code Section 25249.6 – Proposition 65

NOTICE

(FOR CANADIAN MODEL ONLY)

Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation.

REMARQUE

(POUR MODÈLE CANADIEN SEULEMENT)

C Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces de remplacement doivent avoir la même désignation.

(FOR USA MODEL ONLY)

1. SAFETY PRECAUTIONS

The following check should be performed for the continued protection of the customer and service technician.

LEAKAGE CURRENT CHECK

Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage

Dcurrent tester such as Simpson Model 229 - 2 or equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60 Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5 mA.

 

 

 

Reading should

 

 

Leakage

not be above

 

 

0.5 mA

 

 

current

 

 

 

E

Device

tester

 

 

under

 

 

 

test

 

 

 

Test all

 

 

 

exposed metal

 

 

 

surfaces

 

 

 

Also test with

 

 

 

plug reversed

 

 

 

(Using AC adapter

 

Earth

 

plug as required)

 

ground

AC Leakage Test

ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER.

2. PRODUCT SAFETY NOTICE

Many electrical and mechanical parts in the appliance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual.

Electrical components having such features are identified by marking with a on the schematics and on the parts list in this Service Manual.

The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards.

Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.

F

 

 

 

 

 

 

 

2

 

XW

-HTD630

 

 

1

2

 

 

 

3

4

5

6

7

8

[ Important symbols for good services ]

In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely. When you find the procedures bearing any of the symbols, be sure to fulfill them:

1. Product safety

You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual.

2. Adjustments

To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable.

In accordance with the procedures or instructions described in this manual, adjustments should be performed.

3. Cleaning

For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning, proper cleaning should be performed to restore their performances.

4. Shipping mode and shipping screws

A

B

To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or the shipping screws should be installed before shipping out in accordance with this manual, if necessary.

5. Lubricants, glues, and replacement parts

Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying

glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the

prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed ones should be used.

C

D

E

F

 

 

 

 

 

 

 

 

 

XW-

HTD630

7

3

5

6

 

 

 

8

1 2 3 4

CONTENTS

 

SAFETY INFORMATION.....................................................................................................................................

2

A

1. SPECIFICATIONS ............................................................................................................................................

5

2. EXPLODED VIEWS AND PARTS LIST

6

 

 

2.1 PACKING ...................................................................................................................................................

6

 

2.2 TRANSMITTER SECTION.........................................................................................................................

8

 

2.3 WIRELESS SPEAKER SECTION...........................................................................................................

10

 

2.4 AMP SECTION ........................................................................................................................................

12

 

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ..........................................................................................

14

 

3.1 BLOCK DIAGRAM ...................................................................................................................................

14

 

3.2 OVERALL WIRING DIAGRAM.................................................................................................................

16

 

3.3 TX ASSY ..................................................................................................................................................

18

 

3.4 MAIN, POWER, FRONT, LED, PRI and RELAY ASSYS..........................................................................

20

 

3.5 AMP and REGULATOR ASSYS ..............................................................................................................

22

B

3.6 TX MODULE(1/3).....................................................................................................................................

24

3.7 TX MODULE(2/3)

26

 

 

3.8 TX MODULE(3/3).....................................................................................................................................

28

 

3.9 RX MODULE(1/4) ....................................................................................................................................

30

 

3.10 RX MODULE(2/4) ..................................................................................................................................

32

 

3.11 RX MODULE(3/4) ..................................................................................................................................

34

 

3.12 RX MODULE(4/4) ..................................................................................................................................

36

 

3.13 WAVEFORMS ........................................................................................................................................

38

 

4. PCB CONNECTION DIAGRAM .....................................................................................................................

40

 

4.1 TX ASSY ..................................................................................................................................................

41

 

4.2 MAIN ASSY .............................................................................................................................................

42

 

4.3 POWER and PRI ASSYS.........................................................................................................................

44

C

4.4 FRONT, LED and RELAY ASSYS............................................................................................................

46

4.5 AMP and REGULATOR ASSYS

48

 

 

4.6 TX MODULE ............................................................................................................................................

50

 

4.7 RX MODULE............................................................................................................................................

52

 

5. PCB PARTS LIST ...........................................................................................................................................

54

 

6. ADJUSTMENT ...............................................................................................................................................

58

 

7. GENERAL INFORMATION.............................................................................................................................

59

 

7.1 DIAGNOSIS .............................................................................................................................................

59

 

7.1.1 TROUBLESHOOTING ..........................................................................................................................

59

 

7.1.2 NOTES ON REPLACE OF PARTS .......................................................................................................

60

 

7.1.3 DIAGNOSIS OF THE AMPLIFIER SECTION .......................................................................................

60

 

7.1.4 PROTECTION CIRCUIT .......................................................................................................................

61

D

7.1.5 DISASSEMBLY .....................................................................................................................................

63

 

7.2 IC .............................................................................................................................................................

67

 

8. PANEL FACILITIES ........................................................................................................................................

76

E

F

 

 

 

 

 

 

 

4

 

XW

-HTD630

 

 

1

2

 

 

 

3

4

5

6

7

8

1. SPECIFICATIONS

 

 

 

General

 

Accessories

 

Digital Wireless Rear Speaker System

 

AC adapter . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

(Transmitter/Wireless speaker)

 

RCA stereo cord

1

 

 

Transmitter

AC adapter

Power requirements . . . . . . . . . . . . . . .AC120V, 60Hz Power consumption . . . . . . . . . . . . . . . . . . . . . . . . 8W Rated output . . . . . . . . . . . . . . . . . . . . . . . 12V/300mA

Power consumption (without AC adapter)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2W Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .RCA jack Weight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0.3kg Dimensions. . . . . . . . . . . . . . .166(W)x56(H)x112(D)mm

Wireless Speaker

Power requirements . . . . . . . . . . . . . . . . AC120V, 60Hz Power consumption . . . . . . . . . . . . . . . . . . . . . . . . .57W Amplifier characteristics

Maximum power output . . . . . . . . . . . . . . . . . . 25W/ch RMS(1kHz,THD10%, 4Ω )

Speaker unit . . . . . . . . . . . . . . . . . . . . .7cm cone type x2

Weight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.2kg Dimensions. . . . . . . . . . . . . .420(W)x178(H)x138(D)mm

The specifications and design of this product are subject to change without notice, due to improvement.

This product is intended for household purposes. Any failure due to use for other than household purposes (such as longterm use for business purposes in a restaurant or use in a car or ship) and which requires repair will be charged for even in the warranty period.

Accessories

• AC Adapter

• RCA stereo cord(L=1.5m)

(AWR7006)

(VDE1064)

 

 

 

 

 

 

 

 

 

 

 

XW-

HTD630

7

5

5

6

 

 

 

8

A

B

C

D

E

F

1 2 3 4

2. EXPLODED VIEWS AND PARTS LIST

A

NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.

The

mark found on some component parts indicates the importance of the safety factor of the part.

Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on product are used for disassembly.

For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.)

2.1 PACKING

1

1

3

2

4

B

2

4

3

4

4

Transmitter

5

13

8

C

10

D

9

Wireless Speaker

11

E

F

12

 

 

 

 

 

 

 

6

 

XW

-HTD630

 

 

1

2

 

 

 

3

4

5 6 7 8

PACKING parts List

Mark No.

Description

Part No.

1

Accessory Box

AHB7083

2

AC Adapter

AWR7006

3

RCA Stereo Cord

VDE1064

NSP 4

Literature Bag

AHG1180

5

Operating Instructions

ARC7475

 

(English, French)

 

6• • • • • • • •

7• • • • • • • •

NSP 8

Polyethylene Bag

Z21-038

9

Packing Sheet (large)

AHG7010

10

Pad L

AHA7414

11

Pad R

AHA7415

12

Packing Case

AHD8215

NSP 13

Warranty Card

ARY7045

A

B

C

D

E

F

 

 

 

 

 

 

 

 

 

XW-

HTD630

7

7

5

6

 

 

 

8

1

2

2.2 TRANSMITTER SECTION

A

B

4

C

8

1

D

8

6

E

8

7

9

F

8

1

2

3

4

3

5

A

2

 

J

8

8

8

7

8

XW-HTD630

3

4

5 6 7 8

TRANSMITTER SECTION parts List

Mark No.

Description

Part No.

1

TX Assy

AWU8120

2

TX Module

AXF7006

3

Top Panel

AAK8172

4

CS Lens

AAK8133

5

CS Button T

AAD7712

6

Chassis T

ANA7157

7

Leg

AEB7090

8

Screw *

ABA7097

NSP 9

Name Label T

AAL7330

* Use TORX driver GGK1028.

A

B

C

D

E

F

 

 

 

 

 

 

 

 

 

XW-

HTD630

7

9

5

6

 

 

 

8

1

2

3

4

2.3 WIRELESS SPEAKER SECTION

A

A

41 50

38

42

39

B

40

37

46

46

C

22

26

 

47

 

47

D

F

 

G

47

E

47 4

22

23

E

F

32

9

5

H

51 55

18 10

48

47

22

27

46

46

(

10

1

 

45

3

 

34

 

 

15

 

48

 

 

 

 

 

35 D

 

 

 

33

G

J

 

B

 

 

 

 

 

 

 

 

6

44

13

J

Refer to

"2.4 AMP SECTION".

8

I D

F

K

25 22

N

16

I

A

L

C

12

D 2

47

P

E

28

46 29

 

XW-HTD630

2

3

22

 

 

 

56

 

24

 

 

 

47

 

 

 

 

P

 

 

O

 

 

K

 

 

 

7

47

 

47

 

 

 

 

 

14

 

19

23

 

 

 

 

 

 

C

31 30

 

F

 

 

 

54

 

 

 

G

 

48

H

O

B

 

 

 

 

 

 

 

 

21

47

 

L

 

 

 

K

 

17

 

11

 

1

 

 

 

E

N

 

 

 

 

 

46

36 52

46

49 49

C

46

20

46

B

43

12

20

4

 

 

5

6

 

WIRELESS SPEAKER SECTION parts List

Mark No.

Description

Part No.

 

1

MAIN Assy

AWU8121

 

2

POWER Assy

AWU8122

 

3

FRONT Assy

AWU8123

 

4

LED Assy

AWU8124

 

5

PRI Assy

AWU8125

 

6

RELAY Assy

AWU8126

 

7

RX Module

AXF7008

NSP 8

AMP Module L-2CH

AXQ7249

>

9

Power Transformer (T1)

ATS7366

>

10

Fuse (FU1 : 1.6A)

REK1110

 

11

4P Cable Assy

ADX7431

 

12

Speaker

B70AC50-51C

 

13

13P Connector Assy

PG13KK-G22

>

14

Power Cord

VDG1075

 

15

Spring P

ABH7231

 

16

Chassis

ANA7156

 

17

Rear Panel

ANC8184

 

18

PCB Angle

ANG7464

 

19

Shield Cover A

ANK7112

 

20

Rubber Leg

AEB7318

NSP 21

PCB Spacer (3 x 6)

AEC7156

 

22

Push Rivet

AEC7221

 

23

Mini Clamp

AEC7373

 

24

Top Barrier

AEC7474

 

25

Fuse Barrier

AEC7475

 

26

Primary Barrier

AEC7476

 

27

Front Barrier

AEC7484

 

28

Baffle L

AMD7009

 

29

Baffle R

AMD7010

 

30

Strain Relief

CM-22C

NSP 31

PC Support

VEC1749

 

32

MIC Knob

AAB7262

 

33

Slide Knob

AAC7052

 

34

Power Button

AAD7710

 

35

CS Button

AAD7711

 

36

Antenna Cover

AAK8142

 

37

Front Panel

AMB7855

 

38

Grille Assy

AXG7209

 

39

Center Panel

AAK8171

 

40

Auto Lens

AAK8131

NSP 41

SP Grille

AAK8146

NSP 42

Jersey Net

AAR7010

 

43

Rear Case Assy

AXG7210

 

44

Screw

BBZ40P060FMC

 

45

Screw

IPZ30P080FMC

 

46

Screw

BPZ40P100FZK

 

47

Screw

BBZ30P060FMC

 

48

Screw

BPZ30P080FZK

 

49

Screw

BBZ30P080FNI

 

50

Screw

BPZ30P080FMC

 

 

5

6

 

 

 

 

 

 

 

 

7

8

 

Mark No.

Description

Part No.

 

51

UL Tube

ADN7011

 

NSP 52

Name Label

AAL7322

A

 

53

• • • • • • •

 

 

54

• • • • • • •

 

 

NSP 55

Fuse Card

AAX7520

 

56

65 Label

ARW7050

 

B

C

D

E

F

 

 

 

 

 

XW-

HTD630

7

11

 

 

 

8

 

 

 

1

2

3

4

2.4 AMP SECTION

A

7

3

B

8

7

14

13

C

2

I

5

8

15

13

14

9

 

12

D

9

4

10

11

13

15

9

E

1

H

6

13

F

 

 

 

 

 

 

 

12

 

XW

-HTD630

 

 

1

2

 

 

 

3

4

5 6 7 8

AMP SECTION parts List

Mark No.

Description

Part No.

1

AMP Assy

AWU7968

2

REGULATOR Assy

AWU7969

3

DC Fan Motor

AXM7025

4

Heat Sink

ANH7169

5

Fan Mold

AMR7470

6

Rear Mold

AMR7437

7

Insulation Rubber

AEB7256

8

Insulation Plate

AND7055

9

FET Bracket A

ANG7432

10

PCB Holder

ANG7472

11

Mica Sheet A

AEE7049

12

Mica Sheet B

AEE7050

13

Screw

ABA1021

14

Screw

BPZ30P080FZK

15

Screw

BBZ30P060FMC

A

B

C

D

E

F

 

 

 

 

 

 

 

 

 

XW-

HTD630

7

13

5

6

 

 

 

8

1

2

3

4

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM

A

 

TRANSMITTER SECTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A TX ASSY

 

 

 

J TX MODULE

 

 

 

 

 

 

 

 

 

 

 

IC8501

 

 

 

 

 

U3

 

 

 

 

X1

 

 

 

 

 

 

BU4052BCF

 

 

 

 

 

KIA7021AF

 

 

 

24.576MHz

 

 

 

 

 

 

Ch Select SW.

 

 

 

 

 

System

 

 

 

 

 

 

 

 

 

 

 

Ch.1

 

 

 

 

 

 

Power On Reset

 

 

 

 

 

 

 

 

 

 

 

Q8501 11

 

CN8201

 

H2

 

 

 

 

 

 

3

5

AD0-AD11

 

U5

 

 

Ch.2

 

(12P)

 

(12P)

 

3

11 RESET

CLKIN

CLKOUT

 

 

 

 

 

 

 

 

IC61LV256-12T

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Q8502 15

Q8506

3

LED 2

3

PLD02

 

71 PLD02

 

 

U1

 

 

SRAM for FS

 

 

 

9

 

 

 

 

 

FS2103TX

 

 

 

 

 

 

Ch.3

Q8505

 

LED 1

 

PLD01

 

 

 

 

 

 

 

 

 

 

4

4

 

 

 

 

Freesystems

 

 

 

 

 

 

Q8503 14

10

CHSEL

 

 

 

70 PLD01

 

Tx Chip

 

 

 

H10

B

 

Ch.4

 

2

2

CHANNELSEL

8

CHNNELSEL

 

 

 

 

52806-0910

 

 

 

 

 

 

 

 

 

 

 

 

EEPROM Prog.

 

 

Q8504 12

Ch. select

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Interface

 

WIRERESS INPUT

JA8202

 

 

 

 

 

 

13

 

RFOUT

CHANNEL1

CHANNEL2

CHANNEL3

 

 

 

 

 

L

 

6

LIN

6

 

2

 

 

 

 

 

 

 

 

 

 

AINL

76 SDTO

 

 

 

 

 

 

 

 

 

R

 

 

RIN

 

 

 

SDTO 9

 

 

 

 

 

 

U7

 

 

 

8

8

 

1

AINR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11

V+9RF

11

 

 

U9

 

 

 

 

 

 

 

EEPROM for FS

 

 

 

 

 

V+9RF

 

 

 

AK5380VT

 

 

 

 

 

 

 

 

 

 

 

IC8001

12

12

 

A/D Converter

 

51

53

54

55

 

 

 

 

 

 

BA09FP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

JA8001 V+12 9V REG. V+9RF VA+9

VD+9

 

 

 

 

 

 

 

 

 

 

 

U21

 

 

 

 

1

3

 

 

 

 

+9V

 

 

 

 

 

NCP1117ST50T3

 

DC IN

 

 

 

 

 

 

 

 

 

+9V

REG.

RFSUPPLY+

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

U6

 

 

 

 

 

 

 

 

 

 

 

U23

 

 

 

 

 

NCP1117ST50T3

C

 

 

 

 

 

ANT1

 

RFTXMODAIR

 

 

 

 

 

 

5V REG.

A5V

 

 

 

 

 

 

RF Tx Module

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DATA 1

 

 

 

 

 

 

 

3

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CHAN2 8

 

 

 

 

 

 

 

 

U22

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12 RFINANT

CHAN1 9

 

 

 

 

 

 

NCP1117ST33T3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D5V

3.3V REG.

D3V3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CHAN3 7

 

 

 

 

 

 

 

3

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ANT2

K RX MODULE

D FRONT ASSY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D

 

 

 

 

 

 

 

 

U12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NCP1117ST50T3

 

 

 

 

 

 

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D5V

5V REG.

RFSUPPLY+

 

 

 

7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

3

 

 

 

 

 

 

IC3051

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

U19

 

 

 

 

 

 

NJM4558MD

VR3051

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

3

 

 

VA+9

VREF

 

 

 

 

 

 

 

17

 

 

 

NCP1117ST33T3

 

 

 

 

 

 

 

VOL

 

 

 

 

 

 

 

 

RFANT2

A3V3 D3V3

3.3V REG.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

U16

 

 

 

2

3

 

 

 

SURROUND

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RFRX

 

 

 

 

 

 

 

STEREO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RF Rx Module

 

 

U17

 

 

 

 

Ch. select

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CHAN1

CHAN4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DATA

 

 

NCP1117ST50T3

 

 

 

CN3504

 

 

 

 

 

 

 

 

 

 

 

 

 

D5V

A5V

5V REG.

 

+9V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(13P)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

7

5

9

11

2

1

13

 

 

 

 

 

6

8

11

 

 

2

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RELAY

CN3503

3

7

5

9

11

2

1

13

 

 

 

 

 

49

55

54

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AD0-AD11

 

U4

 

 

 

 

 

(13P)

 

 

 

 

 

 

 

 

 

 

 

3

 

RFIN

CHANNEL3

CHANNEL2

 

 

 

 

 

G ASSY

 

CN3502

 

 

 

 

 

 

 

 

 

E

X3

CLKIN

 

IS61LV256-12T

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SRAM for FS

 

 

 

 

 

 

 

 

(13P)

11

7

9

5

3

12

13

1

 

 

24.576MHz

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CLKOUT

 

 

 

 

 

 

 

 

 

 

 

 

CH.select

 

 

LVOUT

RVOUT

 

 

 

 

 

 

 

 

 

 

H6

 

 

 

 

 

 

 

 

 

LVIN

RVIN

VA+9

VREF

Mode

 

 

U20

 

 

U2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

52807-0910MOLEX

 

 

 

 

 

 

 

 

 

 

 

KIA7021AF

 

FS2103RX

EEPROM Prog.

 

 

 

 

 

 

 

 

 

 

 

System Reset

 

Freesystems Rx Chip

 

Interface

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

11 RESETIN

 

 

CHANNELSCAN

 

 

 

 

 

 

 

 

 

 

 

CN3051

11

7

9

5

3

12

13

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VCLKIN

 

 

 

 

 

 

 

+9V

 

 

 

V+9RF

(13P)

 

 

 

 

 

 

VREF

 

 

 

 

 

SDTI

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

U11

 

 

 

 

V+9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EEPROM for FS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

62

71

 

8

 

 

 

 

V+9

 

 

 

 

 

 

 

5

14

 

 

 

 

 

 

 

 

 

 

 

 

 

11

2

 

 

 

 

 

 

 

 

 

 

VCXO8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Y1

X1VA+9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CH. select

 

 

 

 

 

 

 

 

 

-

 

 

 

 

 

 

 

 

CHANNELSCAN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VCXO1

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

9

 

 

 

 

6

 

 

 

 

 

 

 

 

 

 

12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

 

7

 

 

LOUT

 

 

3

1

 

X0

 

 

X (Lch)

 

 

 

 

 

U18

 

 

 

VOUTL

7

 

 

8

5

 

12

 

 

13

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MK3711D

 

 

2

DATA

 

3

1

 

 

 

ROUT

 

 

5

7

 

Y0

 

 

Y (Rch)

 

 

 

F

 

VCXO

 

 

 

VOUTR

8

 

 

6

7

 

1

 

 

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

U28

 

U24

 

 

H3

 

CN3701

IC3301

 

 

IC3001

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PCM1742KE

NJM4558

(12P)

 

(12P)

 

NJM4558MD

 

BU4052BCF

 

 

 

 

 

 

 

 

 

 

 

D/A Converter

DAC Filter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

X2

 

 

 

 

 

 

 

 

 

 

 

 

E. VOL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12.288MHz

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

14

 

 

 

 

 

 

 

XW-HTD630

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

2

 

 

 

 

 

 

3

 

 

 

 

 

 

 

 

 

4

 

 

5

6

7

8

A

B

SPEAKER SECTION

 

C POWER ASSY

F PRI ASSY

 

 

 

 

 

 

 

 

 

 

T1

 

 

 

 

 

 

 

 

 

 

CN11

 

 

POWER

 

 

AC IN

 

 

 

 

 

 

 

 

MAIN

TRANSFORMER

 

 

 

 

 

 

 

 

+B

2

2

 

CN2

CN1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D11

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

NEUTRAL

2

 

 

 

 

 

 

 

 

 

MAIN

 

 

 

 

D13

 

 

 

1

1

 

2

LIVE

1

 

 

 

 

 

 

 

 

 

D16

 

 

 

 

 

 

 

 

 

FU1

 

 

 

 

 

 

 

D12

 

 

 

 

 

 

 

D15

 

 

 

 

 

 

 

D1

 

 

 

 

 

 

 

 

 

 

POWER OFF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

D14

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CN12

 

 

 

 

 

 

 

 

 

 

6

 

 

 

 

 

 

 

 

 

 

 

 

(3P)

 

 

(15P)

 

 

 

 

 

 

 

 

 

 

 

 

1

4

8

9

12

13

11

 

 

 

 

 

 

 

+B(UNPRE+5)

+B(FAN H)

AC

VDET

+B

+B

PROTECT

POWEROFF

 

 

 

 

 

 

 

B MAIN ASSY

1

4

8

9

12

13

11

2

CN13

 

 

 

 

 

 

CN5

(15P)

 

 

 

 

 

 

(3P)

 

 

AMP MODULE L-2CH

 

 

 

 

 

 

 

 

 

H AMP ASSY

 

 

 

 

 

 

 

1

LIN

1

 

 

 

 

 

 

CN3306

J3401

 

3

RIN

3

 

 

 

 

 

 

(5P)

 

 

 

 

 

 

 

 

 

IC21

 

 

L IN

1

 

9

5

L +OUT 5

 

6

MUTE

6

 

 

 

NJM78M09FA

 

 

R IN

 

IC3301

 

4

4

 

VD+9 VA+9 9V REG.

 

REF5V

REF5V

 

 

 

7

13 TDA8560Q

 

 

 

7

 

 

4

1

R +OUT

 

 

9

PRE12V

9

 

 

Power Amp.

1

 

 

 

PRE REG.

PRE12V VP

 

 

2

2

 

VREF

14

+B

+B

 

 

11

 

 

 

 

14

Circuit

 

 

 

 

 

 

 

15

+B

15

for +12V

 

Q3305

MODE

 

CN3301

 

 

 

 

 

 

 

(5P)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CN3304

 

CN3302

 

 

 

 

 

 

 

 

(15P)

 

(15P)

 

 

 

 

 

 

 

 

 

 

 

I

REGULATOR ASSY

 

 

 

 

 

CN3305

 

 

 

 

 

DC FAN

 

 

 

 

 

CN3303

CN3651

MOTOR

 

 

 

 

(10P)

 

(10P)

 

 

 

 

 

 

 

 

UPRE5V

UPRE5V

 

1

 

 

 

 

 

V+9RF

1

1

 

 

 

 

 

 

 

PRE5V

 

 

2

 

 

 

 

 

 

2

2

PRE REG.

 

 

 

 

 

V+5

 

 

Circuit

 

 

 

 

 

 

7

REF5V

7

 

 

 

 

 

 

 

 

 

for +5V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PRE12V

PRE12V

 

 

 

 

 

 

 

Q3462

5

5

 

 

 

 

 

 

 

 

XPROTECT

Short DET.

 

 

 

 

 

 

 

8

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

+B

+B

FAN DET.

 

 

 

 

 

 

 

 

10

 

 

 

 

 

 

 

 

C

D

L +

 

 

 

L -

 

INSIDE

E

 

 

R +

SPEAKER

R-

 

 

 

 

 

 

 

F

 

 

 

 

 

 

 

 

 

XW-

HTD630

7

15

5

6

 

 

 

8

1

2

3

4

3.2 OVERALL WIRING DIAGRAM

A

• Transmitter Section

 

 

 

 

 

 

 

 

 

 

 

 

JA8202

CN8201

STATUS (NC)

H2

 

 

 

 

1

1

 

WIRERESS

L

 

 

2

CHSEL

2

 

 

 

LED 2

 

 

A

 

3

3

 

INPUT R

 

 

 

LED 1

 

 

4

4

 

 

 

 

5

GND

5

 

 

 

 

 

 

 

 

 

 

JA8001 TX ASSY

 

6

LIN

6

 

 

 

 

GNDA

 

 

 

 

7

7

 

 

 

(AWU8120)

8

RIN

8

 

DC IN

 

GNDRF

 

 

 

 

 

 

 

 

 

9

GNDRF

9

 

 

 

 

 

10

10

 

 

 

 

 

V+9RF

 

 

 

 

 

11

11

 

 

 

 

 

V+9RF

B

 

 

 

 

12

12

 

 

 

 

 

J

TX MODULE

(AXF7006)

ANT1

• Speaker Section

C

D

 

 

1

2

 

CN5

 

 

 

 

3

 

E

 

GND

POWEROFF

GND

J6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

2

 

3

 

 

 

 

 

 

6

 

POWER CORD

 

 

 

 

 

 

: VDG1075

 

 

 

 

 

 

 

CN1

F

 

 

CN2

2

NEUTRAL

 

 

1

1

LIVE

PRI ASSY

2

 

 

 

 

 

 

(AWU8125)

 

F

K

RX MODULE

ANT2

(AXF7008)

 

H3

12 11 10 9 8 7 6 5 4 3 2 1

V+9

V+9

GND

GND

LOUT

 

GND

ROUT

GND

ERROR

 

STATUS

SCAN MODE

CH. select

1

2

 

3

4

5

6

 

7

8

9

10 11 12

CN3701

B

MAIN ASSY (AWU8121)

CN13

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

+B (UNPRE+5)

GNDPRE5

GNDFAN

+B (FAN H)

GNDRF

GNDPRE12

GNDREG

AC

VDET

GNDSW

PROTECT

+B

+B

GNDP

GNDP

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

CN12

T1

POWER

TRANSFORMER

: ATS7366 C

CN11

2

2

POWER ASSY

1

1

(AWU8122)

 

 

 

 

 

 

 

 

 

16

 

XW

-HTD630

 

 

1

2

 

 

 

3

4

5

6

7

8

A

Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".

B

AMP MODULE L-2CH (AXQ7249)

 

 

 

 

 

 

 

H

 

 

 

 

 

 

 

I

 

 

 

 

 

 

 

CN3651

 

 

 

 

 

 

 

 

AMP ASSY

 

 

 

 

 

 

REGULATOR ASSY

+

1

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

(AWU7968)

 

 

 

 

 

 

(AWU7969)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CN3302

 

 

 

 

 

 

CN3301

 

CN3303

 

 

 

 

 

 

 

 

1

2

3

4

5

6

7

8

9

10 11 12 13 14 15

1

2

3

4

5

1

2

3

4

5

6

7

8

9

10

 

 

LIN

GNDA

RIN

GNDA

STBY

MUTE

REF5V

SENSE (PRE12V)

PRE12V

GNDPRE12V H/L CONT GNDP GNDP +B +B

R+

R–

GNDP

L–

L+

UPRE5V

PRE5V

SENSE (PRE+5V)

GNDPRE5

PRE12V

H/L CONT

REF5V

XPROTECT

FANGND

+B

 

 

1

2

3

4

5

6

7

8

9

10 11 12 13 14 15

1

2

3

4

5

1

2

3

4

5

6

7

8

9

10

 

 

CN3304

 

 

 

 

 

 

CN3306

 

CN3305

 

 

 

 

 

 

 

 

J3401

SL+ (R+) 1

SL– (R–) 2

SR– (L–) 3

SR+ (L+) 4

CN3051

 

 

 

 

 

 

8

9

10 11 12 13

 

 

 

CN5901

 

 

 

 

1

2

3

4

5

6

7

 

 

 

 

1

2

3

4

Mode

GNDD

RVOUT

GNDA

LVOUT

GNDA

LVIN

GNDA

RVIN

GNDA CH.select VA+9

VREF

 

 

 

J5902

GNDD

VD+9

SCANMODE

ERROR/STATUS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

2

3

4

5

6

7

8

9

10 11 12 13

 

 

 

CN5902

1

2

3

4

CN3502

 

 

 

 

 

 

 

 

 

CN3503

 

 

CN3054

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Mode

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

13

13

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GNDD

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12

12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RVOUT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11

11

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GNDA

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

10

 

 

 

 

 

 

 

 

G

 

 

 

 

 

LVOUT

D

E

 

 

 

 

 

 

 

 

 

 

 

9

9

 

 

 

 

 

 

 

 

 

 

 

GNDA

 

 

 

 

 

 

 

 

 

 

 

8

8

 

 

 

 

 

 

 

 

 

 

 

LVIN

 

 

 

 

 

 

RELAY ASSY

7

GNDA

7

FRONT ASSY

LED ASSY

 

 

6

6

 

 

(AWU8126)

5

RVIN

5

(AWU8123)

(AWU8124)

 

 

GNDA

 

 

4

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

CH. select

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VA+9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VREF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

 

 

 

 

 

 

 

 

6

 

XW-HTD630

7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DC FAN

MOTOR

C

D

R ch SPEAKER

: B70AC50-51C

L ch SPEAKER

: B70AC50-51C

E

F

17

8

1

2

3

4

3.3 TX ASSY

A

A TX ASSY (AWU8120)

B

L

INPUT

WIRERESS

L

C

D

E

F

A

 

 

 

 

 

 

 

18

 

XW

-HTD630

 

 

1

2

 

 

 

3

4

5

6

: AUDIO SIGNAL ROUTE (L ch)

CH Select SW.

5

6

7

8

A

: The power supply is shown with the marked box.

B

J 2/3 H2

C

D

E

Switches

S8901 : Ch. select

F

 

A

XW-HTD630

19

7

8

Pioneer XWHTD-630 Service manual

1

2

3

4

3.4 MAIN, POWER, FRONT, LED, PRI and RELAY ASSYS

A

H CN3302

I

CN3303

 

 

 

H CN3301

B

 

 

 

 

 

 

E. VOL.

C

 

 

 

D

C POWER ASSY (AWU8122)

T1

POWER TRANSFORMER

ATS7366

E

POWER CORD

VDG1075

REK1110

1.6A

F

 

 

 

 

 

 

 

 

 

 

 

NOTE FOR FUSE REPLACEMENT

 

 

 

 

 

 

 

 

F

 

 

 

 

 

B

 

C

 

F

 

PRI ASSY (AWU8125)

CAUTION - FOR CONTINUED PROTECTION AGAINST RISK OF FIRE.

 

 

 

 

 

 

REPLACE WITH SAME TYPE AND RATINGS ONLY.

 

 

 

 

 

 

 

20

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

XW

-HTD630

 

 

1

 

 

2

 

 

 

 

3

4

5

6

7

8

: AUDIO SIGNAL ROUTE (L ch)

B MAIN ASSY (AWU8121)

K 2/4 H3

A

B

C

D

J5902

D FRONT ASSY (AWU8123)

E

Switches

S5901 : SURROUND/STEREO

S5902 : Ch.select

G RELAY ASSY

E LED ASSY

(AWU8126)

(AWU8124)

F

 

: The power supply is shown with the marked box.

B

 

D

 

E

 

G

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

XW-

HTD630

7

21

5

6

 

 

 

8

 

 

 

1

2

3

4

3.5 AMP and REGULATOR ASSYS

A

B

C

I REGULATOR ASSY (AWU7969)

D

E

F

14.7V

8.4V

16.4V

B

CN3305

26.4V

MOTOR

DC FAN

I

 

 

 

 

 

 

 

22

 

XW

-HTD630

 

 

1

2

 

 

 

3

4

5

6

7

8

A

: The power supply is shown with the marked box.

: AUDIO SIGNAL ROUTE (L ch)

H AMP ASSY (AWU7968)

B

C

B

CN3306

D

B

CN3304

E

F

H

 

 

 

 

 

 

 

 

 

XW-

HTD630

7

23

5

6

 

 

 

8

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