Nokia NHL-4, NHL-4U, 7210, 6610 Service Manual

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PAGE 1 (19)

Approved 1.0

Nokia Mobile Phones Customer Care E&A

 

SQX 00444-en MWy

Technical Services, Repair Concepts

Confidential

25.09.2002

7210

6610

NHL-4

NHL-4U

Service Manual

Service Level 1&2

Copyright © Nokia Corporation. This material, including documentation and any related computer programs, is protected by copyright controlled by Nokia Mobile Phones. All rights are reserved. Copying, including reproducing, storing, adapting or translating, any or all of this material requires the prior written consent of Nokia Mobile Phones. This material also contains confidential information, which may not be disclosed to others without the prior written consent of Nokia Mobile Phones.

Service Manual 7210/6610 Level 1&2

Copyright 2002 © Nokia Corporation

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PAGE 2 (19)

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Nokia Mobile Phones Customer Care E&A

 

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Technical Services, Repair Concepts

Confidential

25.09.2002

Introduction

The purpose of this document is to help Nokia service levels 1 and 2 workshop technicians to carry out service to Nokia 7210 & 6610. This Service Manual is to be used only by authorized Nokia service partners, and the content of it is confidential. Please note that Nokia provides also other guidance documents (e.g. Service Bulletins) for service partners, follow these regularly and comply with the given instructions.

While every endeavor has been made to ensure the accuracy of this document, some errors may exist. If you find any errors or if you have further suggestions, Nokia should be notified. Please keep in mind also that this documentation is continuously being updated and modified, so watch always out for the newest version.

Warnings and Cautions

Please refer to the phone’s user guide for instructions relating to operation, care and maintenance including important safety information. Note also the following:

Warnings:

1.CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT

SYSTEMS AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.

2.THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.

3.OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

Cautions:

1.Servicing and alignment must be undertaken by qualified personnel only.

2.Ensure all work is carried out at an anti–static workstation and that an anti–static wrist strap is worn.

3.Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.

4.Use only approved components as specified in the parts list.

5.Ensure all components, modules screws and insulators are correctly re–fitted after servicing and alignment. Ensure all cables and wires are repositioned correctly.

6.All PC’s used with NMP Service Software for this produce must be bios and operating system ”Year 2000 Compliant”.

Service Manual 7210/6610 Level 1&2

Copyright 2002 © Nokia Corporation

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Technical Services, Repair Concepts

Confidential

25.09.2002

 

 

 

 

 

Table of content

 

1.

EXPLODED VIEW....................................................................................................................................

 

4

2.

SPARE PARTS LIST.................................................................................................................................

 

5

3.

7210<>6610 COMPARISON

 

8

4.

INFRARED GONOGO TEST ..................................................................................................................

9

5.

SW-UPDATE ............................................................................................................................................

 

 

 

10

6.

GENERAL REPAIR INFORMATION .................................................................................................

11

7.

DISASSEMBLY INSTRUCTIONS ......................................................(SEE ALSO VIDEO CLIPS)

12

8.

QUICK TROUBLE SHOOTER ...............................................................................................PART1

14

9.

QUICK TROUBLE SHOOTER ...............................................................................................PART2

15

10.

ESD PROTECTION REQUIREMENTS...........................................................................................

17

11.

SERVICE NOTES................................................................................................................................

 

18

12.

GONOGO TESTER.............................................................................................................................

 

19

13.

BATTERY TESTER ............................................................................................................................

 

19

 

 

 

 

 

Change History

 

 

 

 

 

 

 

Originator

Status

Version No.

 

 

MWy

Draft

0.1

 

 

 

MWy

Approved

1.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Service Manual 7210/6610 Level 1&2

Copyright 2002 © Nokia Corporation

Nokia NHL-4, NHL-4U, 7210, 6610 Service Manual

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PAGE 4 (19)

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Technical Services, Repair Concepts

Confidential

25.09.2002

1. EXPLODED VIEW

Description: See corresponding ITEM/CIRCUIT REF of the SPL (Spare Parts List)

Service Manual 7210/6610 Level 1&2

Copyright 2002 © Nokia Corporation

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Technical Services, Repair Concepts

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25.09.2002

2. SPARE PARTS LIST SPARE PARTS

ITEM/

QTY

PART NO

PART NAME

CIRCUIT REF.

 

 

 

 

I003

1

9517173

DISPLAY SHIELD DMC04171 NHL-4

I004

1

4850261

LCD MODULE 130X130 COG COLOURSTN

I005

1

0201827

TK4 UI BOARD MODULE (7210)

I005

1

0201909

TK7 UI BOARD MODULE (6610)

I006

1

9467076

LCD FRAME DMC03935 NHL-4

I007

1

9470283

SPEAKER FOAM TAPE

I008

1

5140251

SPEAKER105+-3DB32R D8.1X2.25 PICO

I009

1

5140263

MIC+BOOT ASSY -42+-3DB D7.7X3MM

I010

6

6290107

SCREW 1.8X7.0 FE T6+ DMD05791 BLK

I012

2

5400263

ANTENNA POGO PIN L=8.7MM D=2.1MM

I013

1

9452236

VOLUME KEY DMD07492 NHL-4

I014

1

9452235

IR WINDOW DMD07490 NHL-4

I015

1

5400243

CONN DC-JACK 3.5MM 3POL SPR 90DEG

I016

1

6800057

VIB.MOTOR ASSY 1.3 VDC 11000 RPM

I017

1

9470205

RELEASE BUTTON NHL-4

I018

1

9510845

SPRING NHL-4

I019

1

9452237

POWER KEY DMD07491 NHL-4

I020

1

XXXXXXX

SPEAKER HF 69+-2DB8R D16X4.36

I022

1

0660264

ANTENNA INT ANTENNA EGSM/PCN/PCS (7210)

I022

1

0660267

ANTENNA INT ANTENNA EGSM/PCN/PCS (6610)

 

 

 

 

SOLDERING COMPONENTS ONLY FOR LEVEL 2

ITEM/

QTY

PART NO

 

PART NAME

 

CIRCUIT REF.

 

 

 

 

 

 

 

S300

1

5209001

SM SW TACT SPST 12V 50MA SIDE KEY

 

S301

1

5209001

SM SW TACT SPST 12V 50MA SIDE KEY

 

S302

1

5409235

SM TACT SW TRAV 0.2 4.1X3.55X1.75

 

F100

1

5119019

SM FUSE F 1.5A 32V

0603

 

G300

1

4700131

CELL CAPACITOR 0.01MAH 3V3

 

V101

1

4864573

LED CL19WBVA WHITE

 

 

V102

1

4864573

LED CL19WBVA WHITE

 

 

V103

1

4864573

LED CL19WBVA WHITE

 

 

V104

1

4864573

LED CL19WBVA WHITE

 

 

V105

1

4864573

LED CL19WBVA WHITE

 

 

V106

1

4864573

LED CL19WBVA WHITE

 

 

Service Manual 7210/6610 Level 1&2

Copyright 2002 © Nokia Corporation

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PAGE 6 (19)

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Technical Services, Repair Concepts

Confidential

25.09.2002

VARIANT PARTS (7210)

ITEM/

QTY

PART NO

PART NAME

CIRCUIT REF.

 

 

 

 

I001

 

9490782

A-COVER ASSY DMC03934 ORANGE

I001

 

9490783

A-COVER ASSY DMC03934 TURQUOISE

I001

 

9490784

A-COVER ASSY DMC03934 BROWN

I002

 

9790644

KEYPAD LATIN DMC04451 NHL-4

I002

 

9790710

KEYPAD ARABIC DMC05274 NHL-4

I002

 

9790711

KEYPAD CYRILLIC DMC05275 NHL-4

I002

 

9790712

KEYPAD GREEK DMC05276 NHL-4

I002

 

9790713

KEYPAD HEBREW DMC05277 NHL-4

I023

 

9490773

B-COVER ASSY DMC04484 ORANGE

I023

 

9490774

B-COVER ASSY DMC04484 TURQUOISE

I023

 

9490775

B-COVER ASSY DMC04484 BROWN

 

 

 

 

VARIANT PARTS (6610)

ITEM/

QTY

PART NO

PART NAME

CIRCUIT REF.

 

 

 

 

I001

 

9490826

A-COVER ASSY DMC05091 BLACK

I001

 

9490827

A-COVER ASSY DMC05091 WHITE

I001

 

9490888

A-COVER ASSY DMC05091 GREY

I002

 

9790719

KEYPAD LATIN DMC05167 HDJ13

I002

 

9790726

KEYPAD ARABIC DMC05296 HDJ13

I002

 

9790724

KEYPAD CYRILLIC DMC05294 HDJ13

I002

 

9790725

KEYPAD GREEK DMC05295 HDJ13

I002

 

9790727

KEYPAD HEBREW DMC05297 HDJ13

I023

 

9490833

B-COVER ASSY DMC05092 BLACK

I023

 

9490832

B-COVER ASSY DMC05092 WHITE

I023

 

9490889

B-COVER ASSY DMC08092 GREY

 

 

 

 

Service Manual 7210/6610 Level 1&2

Copyright 2002 © Nokia Corporation

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