Nokia RM-188, RM-198, RM-260, 6085, 6086 Service manual

0 (0)

	Page 1 (46)	Approved 10.0
CMO Operations & Logistics		MGR
Training and Vendor Development		15.Oct.2007
Multimedia Creation & Support	CONFIDENTIAL	15.Oct.2007

SERVICE MANUAL

Level 1&2

RM-198

RM-260

RM-188

Transceiver characteristics:

Band: Quad-band GSM/EDGE phone 850/900/1800/1900MHz Camera: VGA camera with 4x digital post zoom

Display:

- Main display: 128 x 160-pixel, 1.8” CSTN passive LCD with 262,144 colors

- Cover display: 96 x 68-pixel, FSTN, black/ white with blue LEDs

Bluetooth

FM stereo radio

Connector: Pop-Port™ Connector Memory: microSD™

Transceiver with BL-5C Li-Ion battery pack

Talk time	Standby	Note

up to 5h	up to 10days	Depends on network
		parameters

Environmental characteristics:

• Lead-free soldered

	Page 2 (46)	Approved 10.0
CMO Operations & Logistics		MGR
Training and Vendor Development		15.Oct.2007
Multimedia Creation & Support	CONFIDENTIAL	15.Oct.2007

TABLE OF CONTENTS		Page
1.	INTRODUCTION	3
2.	EXPLODED VIEW	4
3.	SPARE PARTS OVERVIEW	5
4.	LEVEL 2 SOLDER COMPONENTS	6
5.	SERVICE DEVICES	7
6.	SW-UPDATE	9
7.	UPPER BLOCK DISASSEMBLY	10
8.	UPPER BLOCK ASSEMBLY	15
9.	LOWER BLOCK DISASSEMBLY	23
10.	LOWER BLOCK ASSEMBLY	27
11.	LEGEND FOR QUICK TROUBLE SHOOTER	31
12.	QUICK TROUBLE SHOOTER - POWER ON	32
13.	QUICK TROUBLE SHOOTER - CHARGING	33
14.	QUICK TROUBLE SHOOTER - NO SERVICE	34
15.	QUICK TROUBLE SHOOTER - SIM	35
16.	QUICK TROUBLE SHOOTER - EARPIECE	36
17.	QUICK TROUBLE SHOOTER - IHF SPEAKER	37
18.	QUICK TROUBLE SHOOTER - DISPLAY SMALL	38
19.	QUICK TROUBLE SHOOTER - DISPLAY	39
20.	QUICK TROUBLE SHOOTER - MICROPHONE	40
21.	QUICK TROUBLE SHOOTER - KEYMAT	41
22.	QUICK TROUBLE SHOOTER - VIBRA	42
23.	QUICK TROUBLE SHOOTER - VOLUME KEYS	43
24.	QUICK TROUBLE SHOOTER - CAMERA KEY	44
25.	QUICK TROUBLE SHOOTER - MEMORY CARD READER	45
26.	QUICK TROUBLE SHOOTER - CAMERA	46

			CHANGE HISTORY

Status	Version No.	Date	Comments
Draft	0.1	09.OKT.2006	Initial draft

Approved	1.0	23.Okt.2006	Approval
Approved	2.0	24.Okt.2006	SS-6 added to the Tools chapter
Approved	3.0	25.Okt.2006	Spare Parts overview added
Approved	4.0	22.Nov.2006	6086 RM-188 added
Approved	5.0	21.Feb.2007	Exploded view & Spare Parts overview update; General Recycling
			recommendation added

Approved	6.0	14.Mrz.2007	Exploded view & Spare Parts overview update, Page Battery Test and
			GONOGO Test removed
Approved	7.0	20.Mrz.2007	RM-260 added

Approved	8.0	29.May.2007	Exploded view & Spare Parts overview update

Approved	9.0	28.Sept.2007	Exploded view & Spare Parts overview update

Approved	10.0	15.Oct.2007	Exploded view & Spare Parts overview update

	Page 3 (46)	Approved 10.0
CMO Operations & Logistics		MGR
Training and Vendor Development		15.Oct.2007
Multimedia Creation & Support	CONFIDENTIAL	15.Oct.2007

1. INTRODUCTION

The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products. This Service Manual is to be used only by authorized NOKIA service suppliers, and the content of it is confidential. Please note that NOKIA provides also other guidance documents (e.g. Service Bulletins) for service suppliers, follow these regularly and comply with the given instructions.

While every endeavor has been made to ensure the accuracy of this document, some errors may exist. If you find any errors or if you have further suggestions, please notify NOKIA using the address below:

mailto:cc-ts-rc.documentation@nokia.com

Please keep in mind also that this documentation is continuously being updated and modified, so watch always out for the newest version.

Warnings and Cautions

Please refer to the phone’s user guide for instructions relating to operation, care and maintenance including important safety information. Note also the following:

Warnings:

1.CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.

2.THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE

ATMOSPHERES, EG PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.

3.OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

Cautions:

1.Servicing and alignment must be undertaken by qualified personnel only.

2.Ensure all work is carried out at an anti–static workstation and that an anti–static wrist strap is worn.

3.Use only approved components as specified in the parts list.

4.Ensure all components, modules screws and insulators are correctly re–fitted after servicing and alignment.

5.Ensure all cables and wires are repositioned correctly.

Electrostatic discharge can easily damage the sensitive components of electronic products. Therefore every Service Supplier has to take care of all precautions, which are mentioned in the service level related “Service Partner Requirements”, available on NOKIA Online. Also see ESD Protection Requirements in this Service Manual.

	Page 4 (46)	Approved 10.0
CMO Operations & Logistics		MGR
Training and Vendor Development		15.Oct.2007
Multimedia Creation & Support	CONFIDENTIAL	15.Oct.2007

2. EXPLODED VIEW

See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL.

Nokia RM-188, RM-198, RM-260, 6085, 6086 Service manual

	Page 5 (46)	Approved 10.0
CMO Operations & Logistics		MGR
Training and Vendor Development		15.Oct.2007
Multimedia Creation & Support	CONFIDENTIAL	15.Oct.2007

3. SPARE PARTS OVERVIEW

	Page 6 (46)	Approved 10.0
CMO Operations & Logistics		MGR
Training and Vendor Development		15.Oct.2007
Multimedia Creation & Support	CONFIDENTIAL	15.Oct.2007

4. LEVEL 2 SOLDER COMPONENTS

	Page 7 (46)	Approved 10.0
CMO Operations & Logistics		MGR
Training and Vendor Development		15.Oct.2007
Multimedia Creation & Support	CONFIDENTIAL	15.Oct.2007

5. SERVICE DEVICES

FLS-4S incl. ACF-8, Driver and User Guide

Dongle and flash device incorporated into one package, developed specifically for POS use.

ACF-8

Universal Power Supply is used to power FLS-4S.

Travel Charger AC-4

Small and lightweight charger for fast charging of your phone battery.

Internal Battery BL-5C

Inserted under the back cover, this Li-Ion battery provides power in a lightweight package.

SS-104

Domesheet & Display alignment jig

SS-88

Camera removal tool.

CA-53

Service Cable to connect the PC with the Pop-Port™ connector.

	Page 8 (46)	Approved 10.0
CMO Operations & Logistics		MGR
Training and Vendor Development		15.Oct.2007
Multimedia Creation & Support	CONFIDENTIAL	15.Oct.2007

SS-6

Hinge opening tool.

RJ-154

Soldering Jig

Lead-free Solder Wire

Mandatory for lead-free products (Level 2 only).

0772040 NMP Standard Toolkit (V2)

For more informations refer to the Service Bulletin (SB-011) on

NOKIA Online.

Supplier or manufacturer contacts for tool re-order can be found in “Recommended service equipment” document on NOKIA Online.

	Page 9 (46)	Approved 10.0
CMO Operations & Logistics		MGR
Training and Vendor Development		15.Oct.2007
Multimedia Creation & Support	CONFIDENTIAL	15.Oct.2007

6. SW-UPDATE

Flash Concept – (Point of Sales)

To use FLS-4S Flash Dongle you have to follow the user guide inside the sales package. Please check always for the latest version of flash software, which is available on

NOKIA Online.

	Page 10 (46)	Approved 10.0
CMO Operations & Logistics		MGR
Training and Vendor Development		15.Oct.2007
Multimedia Creation & Support	CONFIDENTIAL	15.Oct.2007

7. UPPER BLOCK DISASSEMBLY

1. Needed tools: SS-88 camera removal tool, the SS-6, the SS- 2. ... and the SS-104 for fitting the adhesives and displays. 93, metal tweezers, a bit holder with a Torx Plus size 6 bit, a

torque driver...

3. Always cover the windows with a protective film.		4. Remove the battery if it is still inserted.

5. Use the SS-93 to pry open the B-COVER UPPER ASSEMBLY, starting at the top.

6. Release the clips shown, on both sides.

	Page 11 (46)	Approved 10.0
CMO Operations & Logistics		MGR
Training and Vendor Development		15.Oct.2007
Multimedia Creation & Support	CONFIDENTIAL	15.Oct.2007

7. Shift the B-Cover Assy to the hinge direction and lift it up.		8. Cover the LCD PM with a protective film.

9. Carefully release and remove the CAMERA MODULE with the 10. Disconnect the flex connector.

SS-88 Camera removal tool.

11. Carefully release the adhesive of the LCD PM with the SS-93. 12. Remove the LCD PM.

	Page 12 (46)	Approved 10.0
CMO Operations & Logistics		MGR
Training and Vendor Development		15.Oct.2007
Multimedia Creation & Support	CONFIDENTIAL	15.Oct.2007

13. Disconnect the flex connector.		14. Fit the Torx Plus size 6 bit.

15. Unscrew the four screws and remove them.		16. Lift out the PWB 1WJ.

17. Cover the innerside window with a plastic film.

18. Carefully lift out the EARPIECE. Note that the Speaker Gasket will be destroyed during the removal, and must be replaced

when reassemble.

	Page 13 (46)	Approved 10.0
CMO Operations & Logistics		MGR
Training and Vendor Development		15.Oct.2007
Multimedia Creation & Support	CONFIDENTIAL	15.Oct.2007

19. Cover the display with a plastic film.		20. Release the flex connector.

21. Release the LCD BACK ADHESIVE with the SS-93.		22. Carefully remove the LCD CSDN.

23. Push out the glued in LCD WINDOW.		24. Unlock the clips of the ANTENNA CAP.

	Page 14 (46)	Approved 10.0
CMO Operations & Logistics		MGR
Training and Vendor Development		15.Oct.2007
Multimedia Creation & Support	CONFIDENTIAL	15.Oct.2007

25. Remove the cap as shown.

26. Bend down the hinge module with the SS-6 first. Note that the SS-6 is very delicate and can be break easily.

27. Now lock the HINGE with a torx bit size 6 or similar.

28. Now, the A-COVER UPPER ASSEMBLY can be removed easily.

Mind the flex foil. The Hinge can be pulled out after the spring expanding carefully if needed.

29. The disassembly procedure is now completed.

+ 32 hidden pages