Nokia X3-02 Service manual

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Nokia X3-02

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SERVICE MANUAL

Level 1&2

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Transceiver characteristics

Band

WCDMA: 850/900/1900/2100

GSM bands: 850/900/1800/1900

Display:

QVGA 262k colors, 2.4” touch

Camera:

5 Mpix full focus

Operating System:

Series 40 6th edition / Touch

Connections:

Micro USB A/B charger plug 2.0 mm DC charging plug 3.5 mm AV connector Bluetooth version 2.1+EDR MicroSD memory card

Transceiver with BL-4S battery pack

Talk time

Standby

GSM:

GSM:

Up to 5.3 hours

Up to 430 hours

WCDMA:

WCDMA:

Up to 3.5 hours

Up to 390 hours

Note:

 

Talk times are dependent on network parameters and phone settings

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Table of contents

1.

COPYRIGHT..........................................................................................................................................................................

4

2.

WARNINGS AND CAUTIONS.............................................................................................................................................

5

2.1

WARNINGS.................................................................................................................................................................

5

2.2

CAUTIONS...................................................................................................................................................................

5

3.

ESD PROTECTION ...............................................................................................................................................................

6

4.

CARE AND MAINTENANCE ................................................................................................................................................

7

5.

BATTERY INFORMATION...................................................................................................................................................

8

6.

EXPLODED VIEW.................................................................................................................................................................

9

7.

SERVICE DEVICES ................................................................................................................................................................

10

8.

SOFTWARE UPDATE...........................................................................................................................................................

11

9.

DISASSEMBLY INSTRUCTIONS .........................................................................................................................................

12

10.

ASSEMBLY INSTRUCTIONS ...............................................................................................................................................

20

11.

SOLDER COMPONENTS......................................................................................................................................................

27

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CHANGE HISTORY

Status

Version No.

Date

Comments

Approved

1.0

30.07.2010

First approved version

Approved

2.0

18.08.2010

First published version.

 

 

 

Added assembly picture

 

 

 

story. Aligned disassy

 

 

 

picture story and video.

 

 

 

 

The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products. This Service Manual is to be used only by authorized NOKIA service suppliers, and the content of it is confidential. Please note that NOKIA provides also other guidance documents (e.g. Service Bulletins) for service suppliers, follow these regularly and comply with the given instructions.

While every endeavor has been made to ensure the accuracy of this document, some errors may exist. If you find any errors or if you have further suggestions, please notify NOKIA using the address below:

Nokia Care Academy service.manuals@nokia.com

Please keep in mind also that this documentation is continuously being updated and modified, so watch always out for the newest version.

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1. COPYRIGHT

Copyright © 2010 Nokia. All rights reserved.

Reproduction, transfer, distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited.

Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.

Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice.

Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.

The contents of this document are provided “as is”. Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice.

The availability of particular products may vary by region.

IMPORTANT

This document is intended for use by qualified service personnel only.

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2. WARNINGS AND CAUTIONS

Please refer to the phone’s user guide for instructions relating to operation, care and maintenance including important safety information. Note also the following:

2.1Warnings

1.CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.

2.THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES, EG PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.

3.OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS.

OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

2.2Cautions

1.Servicing and alignment must be undertaken by qualified personnel only.

2.Ensure all work is carried out at an anti–static workstation and that an anti–static wrist strap is worn.

3.Use only approved components as specified in the parts list.

4.Ensure all components, modules screws and insulators are correctly re–fitted after servicing and alignment.

5.Ensure all cables and wires are repositioned correctly

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3. ESD PROTECTION

Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone.

Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.

To replace the covers ESD protection must be applied.

All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity discharge.

All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any ESD Protected Area (EPA).

Every repair action involving opening the product or handling the product components must be done under ESD protection.

ESD protected spare part packages MUST NOT be opened/closed out of an ESD

Protected Area.

For more information and local requirements about ESD protection and ESD

Protected Area, contact your local Nokia After Market Services representative.

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4. CARE AND MAINTENANCE

This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years.

Keep the phone and all its parts and accessories out of the reach of small children.

Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits.

Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.

Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage batteries, and warp or melt certain plastics.

Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form inside, which may damage electronic circuit boards.

Do not drop, knock or shake the phone. Rough handling can break internal circuit boards.

Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.

Do not paint the phone. Paint can clog the moving parts and prevent proper operation.

Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or attachments could damage the phone and may violate regulations governing radio devices.

All of the above suggestions apply equally to the product, battery, charger or any accessory.

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5. BATTERY INFORMATION

Note: A new battery’s full performance is achieved only after two or three complete charge and discharge cycles! The battery can be charged and discharged hundreds of times but it will eventually wear out.

When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery. Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer.

Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime.

If left unused a fully charged battery will discharge itself over time Temperature extremes can affect the ability of your battery to charge.

For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time to time by leaving the product switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product).

Do not attempt to discharge the battery by any other means Use the battery only for its intended purpose.

Never use any charger or battery which is damaged.

Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or pen) causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Shortcircuiting the terminals may damage the battery or the connecting object.

Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77°F).

A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged. Batteries’ performance is particularly limited in temperatures well below freezing.

Do not dispose batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling).

Do not dispose as household waste.

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6. EXPLODED VIEW

TOUCH MODULE

 

A-COVER BRIDGE ASSY

I0001

 

 

I0002

 

 

LCD

 

KEYMAT

 

I0003

I0004

 

 

 

 

UI-FLEX ASSY

 

 

I0005

 

 

A-COVER ASSEMBLY

EARPIECE MESH

 

A1 (I0006 - I0009)

 

 

I0006

 

 

 

 

A-COVER

 

 

I0007

EARPIECE

 

 

I0008

 

 

AV JACK

 

 

I0009

 

 

DC JACK

 

B-COVER DECO

I0010

 

MOUNTING ASSY

 

I0018

 

 

I0011

 

 

 

 

LIGHT SWAP PACKAGE

AUDIO SHIELDING LID

A2 (I0012 - I0016)

 

LINKO SHIELDING LID

I0013

 

 

 

I0014

LIGHT SWAP PWB

 

BB-SHIELDING LID

I0012

 

I0015

 

 

 

 

TYPE LABEL

 

 

I0016

 

 

A3 ANTENNA MODULE

 

 

(I0019, I0020)

 

 

IHF SPEAKER

 

 

I0020

 

 

ANTENNA

 

 

I0019

B-COVER

 

 

I0017

 

 

 

 

SCREW TORX+ 4 M1.4x3.8

 

 

I0021

SCREW TORX+ 4 M1.4x2.2

 

BATTERY COVER

I0022

 

 

 

I0023

Ver. 1.0

Only available as

These parts can not be

assembly

reused after removal

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7. SERVICE DEVICES

FLS-5 Flash Device

CA-101D Service Cable

 

AC-15 Travel Charger

 

 

 

 

 

Nokia Standard Toolkit (v2)

 

 

 

For more information, refer to the

 

 

 

Service Bulletin (SB-011) on Nokia

 

 

 

Online. Supplier or manufacturer

 

 

 

contacts for tool re-order can be

 

 

 

found in “Recommended service

 

 

BL-4S Battery

equipment” document on Nokia

 

 

Online.

 

 

 

 

 

 

 

 

 

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8. SOFTWARE UPDATE

Flash concept (Point of Sale)

To use the FLS-5 Flash Dongle, follow the user guide inside the sales package. Please check always for the latest version of flash software, which is available on Nokia Online.

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9. DISASSEMBLY INSTRUCTIONS

1) Nokia X3-02 disassembly.

3) Protect the TOUCH MODULE with a protective film.

5) Lift up the BATTERY COVER. If there is a battery inserted remove it also.

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2) You must use the Nokia Standard Toolkit version 2. You will also need the AV plug and the DC plug.

4) Push the BATTERY COVER release buttons on both sides.

6) Unscrew the three TORX+ size 4 screws in the order shown. Do not use them again!

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7) Unscrew the four TORX+ size 4 screws in the order shown. Do not use them again!

9) Remove the B-COVER DECO. Be careful not to damage the hooks holding the B-COVER. Do not use it again. Discard it.

11) Release the top part of the A-COVER with the SRT- 6.

8) Use the SS-93 to release the B-COVER DECO clips on both sides.

10) Use the SS-93 to release the ENGINE BOARD from the B-COVER.

12) Carefully lift up the shown side of the phone.

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13) Carefully detach the top part of the ENGINE

14) Separate the B-COVER ASSEMBLY.

BOARD with the SS-93.

 

15) Release the four KEYMAT clips shown on both

16) Remove the KEYMAT.

sides, with the sharp end of the SS-93.

 

17) Turn over the shown part of the ENGINE BOARD.

18) Use the SS-93 to release the MOUNTING ASSY.

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19) Remove the MOUNTING ASSY with the tweezers.

21) Use the DC plug to release the DC JACK.

23) Push the SS-93 under the ENGINE BOARD and move the SS-93 to direction shown to release the ENGINE BOARD. Be very careful not to damage the flex!

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20) Use the SS-93 to release the TOUCH MODULE connector. Be careful not to damage the connector or any nearby components.

22) Remove the DC JACK with the tweezers.

24) To release the SIDE KEY ENGINE BOARD, carefully push the SS-93 to the direction shown.

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25) Use the SS-93 to release the clip holding the UI

FLEX ASSY.

27) Open the UI connector with the SS-93. Be careful not to damage the connector or any nearby components.

29) Remove the ENGINE BOARD. Be careful not to damage the LCD connector or any nearby components.

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26) Turn over the UI-READER FLEX SHIELDING with the

SS-93.

28) Use the SS-93 to release LCD connector. Be careful not to damage the connector or any nearby components.

30) Lever out the AV JACK with an AV plug.

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31) Remove the AV JACK with the tweezers.

33) Slide the SS-93 to the directions shown to release the sides of the TOUCH MODULE.

35) Protect the LCD with a protective film.

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32) Use the SS-93 to open the two shown A-COVER

BRIDGE ASSEMBLY clips

34) Pull the TOUCH MODULE connector through the opening and remove the TOUCH MODULE. Do not use it again. Discard it.

36) Remove the TOUCH MODULE ADHESIVE remains with the SS-93.

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37) Remove the EARPIECE MESH with the tweezers.

Do not use it again. Discard it.

39) Pull the LCD connector through the opening and remove the LCD. Do not use it again. Discard it.

41) Remove the UI FLEX ASSY. Do not use it again. Discard it.

38) Push carefully the SS-93 through the opening to release the LCD.

40) Use the SS-93 to release the UI FLEX ASSY.

42) Use the dental tool to release the EARPIECE and remove it with the tweezers. Do not use it again. Remove also the EARPIECE adhesive residues. Be careful not to injure yourself with the sharp end of the dental tool!

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43) Use the SS-93 to release the ANTENNA.

45) Remove the ANTENNA with the tweezers. Do not use it again. Discard it.

47) Remove the A-COVER BRIDGE ASSEMBLY with the tweezers. Do not use it again. Discard it.

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44) Pull the ANTENNA from the shown places with the tweezers to remove it.

46) Detach the A-COVER BRIDGE ASSEMBLY by sliding the SS-93 as shown.

48) Nokia X3-02 disassembly is now complete.

-END OF DISASSEMBLY-

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10. ASSEMBLY INSTRUCTIONS

1) Nokia X3-02 assembly.

3) Remove the A-COVER adhesive protective film with the tweezers.

5) Press the sides of the LCD to activate the adhesive. Be careful not to damage the LCD.

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2) You must use the Nokia Standard Toolkit version

2.

4) Push the LCD connector through the opening and lower down the LCD.

6) Remove the UI-FLEX ASSY adhesive protective film.

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7) Place the UI FLEX ASSY to its place and make sure that the UI FLEX ASSY and the A-COVER holes are aligned.

9) Remove the A-COVER BRIDGE ASSY adhesive protective film with the tweezers.

11) Remove the TOUCH MODULE protective film with the tweezers.

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8) Remove the display protective film.

10) Place the A-COVER BRIDGE ASSY to the TOUCH MODULE and press it down to activate the adhesive. Make sure that the A-COVER BRIDGE ASSY tab is pointing outwards.

12) Push the TOUCH MODULE connector through the A-COVER opening. Be careful not to damage the connector.

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13) Lock up the shown clips by pressing both sides of the TOUCH MODULE. Continue to press the sides of the TOUCH MODULE to activate the adhesive.

15) Place the MAIN FLEX carefully to its place and press it gently to activate the adhesive.

17) Remove the MOUNTING ASSY protective film.

14) Remove the three adhesive protective films with the tweezers.

16) Place the side keys to its place and press it gently to activate the adhesive.

18) Place the MOUNTING ASSY to the MAIN FLEX and press it down to activate the adhesive.

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19) Connect the TOUCH MODULE CONNECTOR with the

SS-93. Be careful not to damage the connector.

21) Lift up the SIM card reader. Be careful not to damage the connector behind it.

23) Lower the SIM card reader down and press it down to lock it to its place.

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20) Connect the LCD CONNECTOR with the SS-93. Be careful not to damage the connector.

22) Connect the SIM card reader connector with the SS-93. Be careful not to damage the connector or any nearby components.

24) Place the DC JACK with the tweezers. Press the DC JACK to its place with the SS-93.

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25) Turn the main flex over and gently press it to lock up. Be careful not to damage any nearby components.

27) Remove the ANTENNA MODULE adhesive protective film with the tweezers.

29) Remove the camera lens protective film with the tweezers.

26) Place the KEYMAT to its place and press it to lock up the shown clips.

28) Place the ANTENNA MODULE to its place. Make sure that the adhesive surface is pointing towards the B-COVER. Press the ANTENNA MODULE to activate the adhesive.

30) Place the A-COVER and the B-COVER together as shown.

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31) Lock up the shown clips by pressing covers together.

33) Place the B-COVER DECO to its place and lock the shown clips by pressing it down.

35) Tighten the four TORX + size 4 screws to the torque of 13 Ncm in the order shown.

32) Remove the B-COVER DECO protective film with the tweezers.

34) Tighten the three TORX + size 4 screws to the torque of 13 Ncm in the order shown.

36) Place the battery cover from the camera side first and then lower the other end down. Press it down to lock up the shown clips.

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37) Remove the camera protective film with the tweezers.

38) Remove the KEYMAT protective film with the tweezers.

39) Remove the TOUCH MODULE protective film with 40) Nokia X3-02 assembly is now complete. the tweezers.

-END OF ASSEMBLY-

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11. SOLDER COMPONENTS

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Mobile Terminal

Part No: (Issue 1)

COMPANY CONFIDENTIAL

Copyright © 2010 Nokia. All rights reserved.

 

 

 

RM-639

 

 

 

Amendment Record Sheet

 

 

 

Amendment Record Sheet

 

 

 

 

 

 

Amendment No

Date

Inserted By

Comments

Issue 1

08/2010

Jeff Zhao

 

 

 

 

 

Page ii

COMPANY CONFIDENTIAL

Issue 1

 

Copyright © 2010 Nokia. All rights reserved.

 

RM-639

Copyright

Copyright

Copyright © 2010 Nokia. All rights reserved.

Reproduction, transfer, distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited.

Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.

Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice.

Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.

The contents of this document are provided "as is". Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice.

The availability of particular products may vary by region.

IMPORTANT

This document is intended for use by qualified service personnel only.

Issue 1

COMPANY CONFIDENTIAL

Page iii

 

Copyright © 2010 Nokia. All rights reserved.

 

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