Nokia 6120 classic, 6120c, 6121 classic, NM705i, RM-309 Service manual

6120c RM-243/RM-310 / 6121c RM-308 / NM705i RM-309

Service Manual Level 1&2

SERVICE MANUAL

Level 1&2

RM-243

RM-310

RM-308

RM-309

Transceiver characteristics:

Band:

EGSM: Quad-band 850/900/1800/1900MHz

RM-243: WCDMA/HSDPA: 850/2100MHz

RM-310: WCDMA/HSDPA: -------------------

RM-308: WCDMA/HSDPA: 900/2100MHz

RM-309: WCDMA/HSDPA: 800/2100MHz

Display:

LCD: QVGA (320x240 pixel); 16M colors

Camera:

Camera: 2.0 Megapixel SMIA85

Operating System:

Series 60

Connections:

Wireless: Bluetooth,

Connector: Mini USB Connector; AV Connector

Memory:

MicroSD™ (max 2GB)

Transceiver with BL-5B Li-Ion battery pack

	Talk time	Standby	Note
	up to 3.1h	up to 9days	Depends on network
			parameters

Page 1 (31)	CONFIDENTIAL	ISSUE 4
	Copyright © 2007-2008 NOKIA. All rights reserved.

	6120c RM-243/RM-310 / 6121c RM-308 / NM705i RM-309
		Service Manual Level 1&2
TABLE OF CONTENTS		Page
1.	CHANGE HISTORY	3
2.	COPYRIGHT	3
3.	WARNINGS AND CAUTIONS	4
4.	ESD PROTECTION	4
5.	CARE AND MAINTENANCE	5
6.	BATTERY INFORMATION	5
7.	EXPLODED VIEW	6
8.	SPARE PARTS OVERVIEW	7
9.	LEVEL 2 SOLDER COMPONENTS	8
10.	SERVICE DEVICES	9
11.	SW-UPDATE	10
12.	DISASSEMBLY INSTRUCTION	11
13.	ASSEMBLY INSTRUCTION	17
14.	LEGEND FOR QUICK TROUBLE SHOOTER	19
15.	QUICK TROUBLE SHOOTER - POWER ON	20
16.	QUICK TROUBLE SHOOTER - CHARGING	21
17.	QUICK TROUBLE SHOOTER - NO SERVICE	22
18.	QUICK TROUBLE SHOOTER - BLUETOOTH	23
19.	QUICK TROUBLE SHOOTER - EARPIECE	24
20.	QUICK TROUBLE SHOOTER - IHF SPEAKER	25
21.	QUICK TROUBLE SHOOTER - DISPLAY	26
22.	QUICK TROUBLE SHOOTER - KEYMAT	27
23.	QUICK TROUBLE SHOOTER - MICROPHONE	28
24.	QUICK TROUBLE SHOOTER - VOLUME/CAMERA KEYS	29
25.	QUICK TROUBLE SHOOTER - FLASH LIGHT	30

Page 2 (31)	CONFIDENTIAL	ISSUE 4
	Copyright © 2007-2008 NOKIA. All rights reserved.

6120c RM-243/RM-310 / 6121c RM-308 / NM705i RM-309

Service Manual Level 1&2

1. CHANGE HISTORY

Status	Version No.	Date	Comments
Draft	0.1	07.May.2007	Initial draft
Approved	1.0	30.May.2007	Approval
Approved	2.0	20.Jun.2007	Exploded View & Spare Parts overview
Approved	3.0	18.Jan.2008	Salesname of RM-309 corrected to NM705i
Approved	4.0	29.Jan.2008	Salesname corrected to NM705i

The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products. This Service Manual is to be used only by authorized NOKIA service suppliers, and the content of it is confidential. Please note that NOKIA provides also other guidance documents (e.g. Service Bulletins) for service suppliers, follow these regularly and comply with the given instructions.

While every endeavor has been made to ensure the accuracy of this document, some errors may exist. If you find any errors or if you have further suggestions, please notify NOKIA using the address below:

CMO Operation & Logistics Training and Vendor Development Multimedia Creation & Support mailto:[e-mail]

Please keep in mind also that this documentation is continuously being updated and modified, so watch always out for the newest version.

2. COPYRIGHT

Copyright © 2007 Nokia. All rights reserved.

Reproduction, transfer, distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited.

Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.

Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice.

Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.

The contents of this document are provided “as is”. Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice. The availability of particular products may vary by region.

IMPORTANT

This document is intended for use by qualified service personnel only.

Page 3 (31)	CONFIDENTIAL	ISSUE 4
	Copyright © 2007-2008 NOKIA. All rights reserved.

6120c RM-243/RM-310 / 6121c RM-308 / NM705i RM-309

Service Manual Level 1&2

3. WARNINGS AND CAUTIONS

Warnings and Cautions

Please refer to the phone’s user guide for instructions relating to operation, care and maintenance including important safety information. Note also the following:

Warnings:

1.CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.

2.THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES, EG PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.

3.OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

Cautions:

1.Servicing and alignment must be undertaken by qualified personnel only.

2.Ensure all work is carried out at an anti–static workstation and that an anti–static wrist strap is worn.

3.Use only approved components as specified in the parts list.

4.Ensure all components, modules screws and insulators are correctly re–fitted after servicing and alignment.

5.Ensure all cables and wires are repositioned correctly.

4. ESD PROTECTION

Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone.

Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.

To replace the covers ESD protection must be applied.

All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity discharge.

All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any ESD Protected Area (EPA).

Every repair action involving opening the product or handling the product components must be done under ESD protection.

ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area.

For more information and local requirements about ESD protection and ESD Protected Area, contact your local Nokia After Market Services representative.

Page 4 (31)	CONFIDENTIAL	ISSUE 4
	Copyright © 2007-2008 NOKIA. All rights reserved.

6120c RM-243/RM-310 / 6121c RM-308 / NM705i RM-309

Service Manual Level 1&2

5. CARE AND MAINTENANCE

This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years.

•Keep the phone and all its parts and accessories out of the reach of small children.

•Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits.

•Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.

•Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage batteries, and warp or melt certain plastics.

•Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form inside, which may damage electronic circuit boards.

•Do not drop, knock or shake the phone. Rough handling can break internal circuit boards.

•Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.

•Do not paint the phone. Paint can clog the moving parts and prevent proper operation.

•Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or attachments could damage the phone and may violate regulations governing radio devices.

All of the above suggestions apply equally to the product, battery, charger or any accessory.

6. BATTERY INFORMATION

Note: A new battery’s full performance is achieved only after two or three complete charge and discharge cycles! The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery. Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer.

Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime.

If left unused a fully charged battery will discharge itself over time Temperature extremes can affect the ability of your battery to charge.

For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time to time by leaving the product switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product).

Do not attempt to discharge the battery by any other means Use the battery only for its intended purpose. Never use any charger or battery which is damaged.

Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or pen) causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Short-circuiting the terminals may damage the battery or the connecting object.

Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77°F). A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged. Batteries’ performance is particularly limited in temperatures well below freezing.

Do not dispose batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling).

Do not dispose as household waste.

Page 5 (31)	CONFIDENTIAL	ISSUE 4
	Copyright © 2007-2008 NOKIA. All rights reserved.

6120c RM-243/RM-310 / 6121c RM-308 / NM705i RM-309

Service Manual Level 1&2

7. EXPLODED VIEW

See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL.

6120c RM-243/RM-310 / 6121c RM-308 / NM705i RM-309

EXPLODED VIEW

A-COVER

I0001

WINDOW ASSY

I0002

SCREW M1.6x5.3

I0005

FRONT CAMERA GASKET

I0004

DISPLAY FRAME (A1)

I0008

EARPIECE (A1)

I0009

LCD AM 240x320 16MCO WULM I0010

RU GASKET I0030

LIGHT SWAP PWB (A2) I0012

RF SHIELD LID (A2)

I0013

MAIN CAMERA SMIA85 2MPIX I0016

IHF SPEAKER 11x15 (A3) I0017

AUDIO GASKET 1 +

SPEAKER NET (A3)

I0018

C-COVER (A3)

I0023

ANTENNA ASSY

I0026

ANTENNA COVER ASSY

I0027

Ver. 3.0

PRINTED KEYMAT

I0003

DOME SHEET (A1)

I0006

UI FLEX ASSY (A1)

I0007

BT SHIELD LID (A2)

I0011

RAPIDO SHIELD LID (A2) I0014

MICROPHONE CLAPTON STAR (A3) I0019

CONN CHR DIA 2.0mm COMPRESS (A3) I0020

BT ASSY (A3) I0022

CONNECTOR LABEL I0025

MEMORY CARD DOOR (A3)

I0021

C-COVER METAL PLATE (A3) (LEVEL 3&4 ONLY)

I0024

TYPE LABEL (A2)

(LEVEL 3&4 ONLY) I0015

BATTERY COVER IMD

I0028

= These parts can not be reused after removal.

= only available as assembly

Page 6 (31)	CONFIDENTIAL	ISSUE 4
	Copyright © 2007-2008 NOKIA. All rights reserved.

6120c RM-243/RM-310 / 6121c RM-308 / NM705i RM-309

Service Manual Level 1&2

8. SPARE PARTS OVERVIEW

6120c RM-243/RM-310 / 6121c RM-308 /NM705i RM-309

SPARE PARTS OVERVIEW

A1=DISPLAY FRAME ASSY (I0006-I0009)

A-COVER

DOME SHEET (A1) I0001

I0006

DISPLAY FRAME (A1)

I0008

UI FLEX ASSY (A1)

I0007

EARPIECE (A1)

I0009

A2=LIGHT SWAP PACKAGE (I0011-I0015) (LEVEL 3&4 ONLY)

WINDOW ASSY I0002

	BT SHIELD LID (A2)		PRINTED KEYMAT
	I0011		I0003
LIGHT SWAP PWB (A2)
I0012
		RAPIDO
		SHIELD LID (A2)		SCREW M1.6x5.3
		I0014		I0005
RF SHIELD LID (A2)		TYPE LABEL (A2)
		(LEVEL 3&4 ONLY)
I0013
		I0015
A3=C-COVER ASSY (I0017-I0024)
	MICROPHONE CLAPTON STAR (A3)			LCD AM 240x320 16MCO WULM
	I0019	CONN CHR DIA 2.0mm
				I0010
IHF SPEAKER 11x15 (A3)		COMPRESS (A3)		RU GASKET
		I0020
I0017			BT ASSY (A3)	I0030
			I0022
AUDIO GASKET 1 +			CONNECTOR LABEL	FRONT CAMERA GASKET
SPEAKER NET (A3)			I0025	I0004
I0018

MEMORY CARD DOOR (A3) I0021

C-COVER METAL PLATE (A3) (LEVEL 3&4 ONLY)

I0024

C-COVER (A3)

I0023

ANTENNA ASSY

I0026

ANTENNA COVER ASSY I0027

Ver. 3.0

Page 7 (31)

MAIN CAMERA SMIA85 2MPIX

I0016

BATTERY COVER IMD

I0028

CONFIDENTIAL

Copyright © 2007-2008 NOKIA. All rights reserved.

=These parts can not be reused after removal.

= only available as assembly

ISSUE 4

6120c RM-243/RM-310 / 6121c RM-308 / NM705i RM-309

Service Manual Level 1&2

9. LEVEL 2 SOLDER COMPONENTS

6120c RM-243/RM-310 / 6121c RM-308 / NM705i RM-309 Level 2 solder components

Solder components only for LEVEL 2

X2401

G2200

X7555
S2401	X5046
X7552
X7550	X5045			F2000
X7551
	S2402	S2403	S2404	X6000

Ver. 2.0

Page 8 (31)	CONFIDENTIAL	ISSUE 4
	Copyright © 2007-2008 NOKIA. All rights reserved.

6120c RM-243/RM-310 / 6121c RM-308 / NM705i RM-309

Service Manual Level 1&2

10.SERVICE DEVICES

FLS-5 incl. ACF-8, Driver and User	ACF-8	Travel Charger AC-4
Guide	Universal Power Supply is used to	Small and lightweight charger for
Dongle and flash device incorporated	power FLS-4S.	fast charging of your phone battery.
into one package, developed specifi-
cally for POS use.
DKE-2	SS-102	RJ-176
Service Cable to connect the PC with	Camera removal tool. One side is for	Soldering Jig
the mini USB connector.	disassembly, the other side for as-
	sembly.
Internal Battery BL-5B	Lead-free Solder Wire	0772040
Inserted under the back cover, this	Mandatory for lead-free products	NMP Standard Toolkit (V2)
Li-Ion battery provides power in a	(Level 2 only).	For more informations refer to the
lightweight package.		Service Bulletin (SB-011) on NOKIA On-
		line.
		Supplier or manufacturer contacts for
		tool re-order can be found in “Recom-
		mended service equipment” docu-
		ment on NOKIA Online.

Page 9 (31)	CONFIDENTIAL	ISSUE 4
	Copyright © 2007-2008 NOKIA. All rights reserved.