Nokia 6790 Surge, 6790 Slide, RM492, RM599, RM573 Service Manual

5 (1)

Nokia Customer Care

Service Manual

RM-492; RM-573; RM-599 (Nokia 6790 Surge;

Nokia 6790 slide; L3&4)

Mobile Terminal

Part No: (Issue 3)

COMPANY CONFIDENTIAL

Copyright © 2009 Nokia. All rights reserved.

 

 

 

RM-492; RM-573; RM-599

 

 

 

Amendment Record Sheet

Amendment Record Sheet

 

 

 

 

 

 

Amendment No

Date

Inserted By

Comments

Issue 1

06/2009

ET/ST

 

 

 

 

 

Issue 2

07/2009

ET/ST

Chapter 7, titled Service information

 

 

 

differences between RM-573 and

 

 

 

RM-492, has been added to the

 

 

 

manual. The new chapter describes

 

 

 

the key hardware differences

 

 

 

between the RM-573 (RoW) and

 

 

 

RM-492 (AT&T) variants of the Nokia

 

 

 

6790.

 

 

 

Chapter 8, titled Service information

 

 

 

differences between RM-599 and

 

 

 

RM-492, has been added to the

 

 

 

manual. The new chapter describes

 

 

 

the key hardware differences

 

 

 

between the RM-599 (LTA) and

 

 

 

RM-492 (AT&T) variants of the Nokia

 

 

 

6790.

 

 

 

 

Issue 3

08/2009

ET

A minor type designator update

 

 

 

(RM-599 -> RM-573) has been made

 

 

 

on the Connectivity/Bearers

 

 

 

description on page 7-5.

 

 

 

 

Page ii

COMPANY CONFIDENTIAL

Issue 3

 

Copyright © 2009 Nokia. All rights reserved.

 

RM-492; RM-573; RM-599

Copyright

Copyright

Copyright © 2009 Nokia. All rights reserved.

Reproduction, transfer, distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited.

Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.

Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice.

Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.

The contents of this document are provided "as is". Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice.

The availability of particular products may vary by region.

IMPORTANT

This document is intended for use by qualified service personnel only.

Issue 3

COMPANY CONFIDENTIAL

Page iii

 

Copyright © 2009 Nokia. All rights reserved.

 

RM-492; RM-573; RM-599

Warnings and cautions

Warnings and cautions

Warnings

IF THE DEVICE CAN BE INSTALLED IN A VEHICLE, CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/ MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.

THE PRODUCT MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES, FOR EXAMPLE, PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.

OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

BEFORE MAKING ANY TEST CONNECTIONS, MAKE SURE YOU HAVE SWITCHED OFF ALL EQUIPMENT.

Cautions

Servicing and alignment must be undertaken by qualified personnel only.

Ensure all work is carried out at an anti-static workstation and that an anti-static wrist strap is worn.

Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.

Use only approved components as specified in the parts list.

Ensure all components, modules, screws and insulators are correctly re-fitted after servicing and alignment.

Ensure all cables and wires are repositioned correctly.

Never test a mobile phone WCDMA transmitter with full Tx power, if there is no possibility to perform the measurements in a good performance RF-shielded room. Even low power WCDMA transmitters may disturb nearby WCDMA networks and cause problems to 3G cellular phone communication in a wide area.

During testing never activate the GSM or WCDMA transmitter without a proper antenna load, otherwise GSM or WCDMA PA may be damaged.

Page iv

COMPANY CONFIDENTIAL

Issue 3

 

Copyright © 2009 Nokia. All rights reserved.

 

RM-492; RM-573; RM-599

For your safety

For your safety

QUALIFIED SERVICE

Only qualified personnel may install or repair phone equipment.

ACCESSORIES AND BATTERIES

Use only approved accessories and batteries. Do not connect incompatible products.

CONNECTING TO OTHER DEVICES

When connecting to any other device, read its user’s guide for detailed safety instructions. Do not connect incompatible products.

Issue 3

COMPANY CONFIDENTIAL

Page v

 

Copyright © 2009 Nokia. All rights reserved.

 

RM-492; RM-573; RM-599

Care and maintenance

Care and maintenance

This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years.

Keep the phone and all its parts and accessories out of the reach of small children.

Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits.

Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.

Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage batteries, and warp or melt certain plastics.

Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form inside, which may damage electronic circuit boards.

Do not drop, knock or shake the phone. Rough handling can break internal circuit boards.

Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.

Do not paint the phone. Paint can clog the moving parts and prevent proper operation.

Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or attachments could damage the phone and may violate regulations governing radio devices.

All of the above suggestions apply equally to the product, battery, charger or any accessory.

Page vi

COMPANY CONFIDENTIAL

Issue 3

 

Copyright © 2009 Nokia. All rights reserved.

 

RM-492; RM-573; RM-599

ESD protection

ESD protection

Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone.

Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.

To replace the covers ESD protection must be applied.

All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity discharge.

All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any ESD Protected Area (EPA).

Every repair action involving opening the product or handling the product components must be done under ESD protection.

ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area.

For more information and local requirements about ESD protection and ESD Protected Area, contact your local Nokia After Market Services representative.

Issue 3

COMPANY CONFIDENTIAL

Page vii

 

Copyright © 2009 Nokia. All rights reserved.

 

RM-492; RM-573; RM-599

Battery information

Battery information

Note: A new battery's full performance is achieved only after two or three complete charge and discharge cycles!

The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.

Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer. Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime. If left unused a fully charged battery will discharge itself over time.

Temperature extremes can affect the ability of your battery to charge.

For good operation times with Li-Pol batteries, discharge the battery from time to time by leaving the product switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product). Do not attempt to discharge the battery by any other means.

Use the battery only for its intended purpose. Never use any charger or battery which is damaged.

Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or pen) causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Short-circuiting the terminals may damage the battery or the connecting object.

Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77° F). A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged.

Batteries' performance is particularly limited in temperatures well below freezing. Do not dispose of batteries in a fire!

Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste.

Page viii

COMPANY CONFIDENTIAL

Issue 3

 

Copyright © 2009 Nokia. All rights reserved.

 

RM-492; RM-573; RM-599

Company policy

Company policy

Our policy is of continuous development; details of all technical modifications will be included with service bulletins.

While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing/e- mail.

Please state:

Title of the Document + Issue Number/Date of publication

Latest Amendment Number (if applicable)

Page(s) and/or Figure(s) in error

Please send to:

NOKIA CORPORATION

Nokia Mobile Phones Business Group

Nokia Customer Care

PO Box 86

FIN-24101 SALO

Finland

E-mail: Service.Manuals@nokia.com

Issue 3

COMPANY CONFIDENTIAL

Page ix

 

Copyright © 2009 Nokia. All rights reserved.

 

RM-492; RM-573; RM-599

Company policy

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Page x

COMPANY CONFIDENTIAL

Issue 3

 

Copyright © 2009 Nokia. All rights reserved.

 

RM-492; RM-573; RM-599

Nokia 6790 Surge; Nokia 6790 slide; L3&4 Service

Manual Structure

Nokia 6790 Surge; Nokia 6790 slide; L3&4 Service Manual Structure

1 General Information

2 Service Tools and Service Concepts

3 BB Troubleshooting and Manual Tuning Guide

4 RF Troubleshooting

5 Camera Module Troubleshooting

6 System Module and User Interface

7 Service information differences between RM-573 and RM-492 8 Service information differences between RM-599 and RM-492 Glossary

Issue 3

COMPANY CONFIDENTIAL

Page xi

 

Copyright © 2009 Nokia. All rights reserved.

 

RM-492; RM-573; RM-599

Nokia 6790 Surge; Nokia 6790 slide; L3&4 Service

Manual Structure

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Page xii

COMPANY CONFIDENTIAL

Issue 3

 

Copyright © 2009 Nokia. All rights reserved.

 

Nokia Customer Care

1 — General Information

Issue 3

COMPANY CONFIDENTIAL

Page 1 –1

 

Copyright © 2009 Nokia. All rights reserved.

 

RM-492; RM-573; RM-599

General Information

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Page 1 –2

COMPANY CONFIDENTIAL

Issue 3

 

Copyright © 2009 Nokia. All rights reserved.

 

RM-492; RM-573; RM-599

General Information

Table of Contents

 

Product selection....................................................................................................................................................

1–5

Product features and sales package.....................................................................................................................

1–5

Product and module list ........................................................................................................................................

1–7

Mobile enhancements............................................................................................................................................

1–7

Technical specifications.........................................................................................................................................

1–9

Transceiver general specifications ..................................................................................................................

1–9

Main RF characteristics for GSM850/900/1800/1900 and WCDMA 850 and WCDMA 1900 phones............

1–9

Battery endurance..........................................................................................................................................

1–10

List of Tables

 

Table 1 Audio ..........................................................................................................................................................

1–7

Table 2 Car...............................................................................................................................................................

1–8

Table 3 Data & positioning....................................................................................................................................

1–8

Table 4 Music ..........................................................................................................................................................

1–9

Table 5 Power .........................................................................................................................................................

1–9

List of Figures

 

Figure 1 View of RM-492........................................................................................................................................

1–5

Issue 3

COMPANY CONFIDENTIAL

Page 1 –3

 

Copyright © 2009 Nokia. All rights reserved.

 

RM-492; RM-573; RM-599

General Information

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Page 1 –4

COMPANY CONFIDENTIAL

Issue 3

 

Copyright © 2009 Nokia. All rights reserved.

 

RM-492; RM-573; RM-599

General Information

Product selection

RM-492 is a GSM/HSDPA/WCDMA tri-mode handportable phone with a landscape slide form factor, integrated GPS (A-GPS OMA SUPL) and a full QWERTY. It supports EGSM850/900/1800/1900 and WCDMA850/1900 bands and CSD/HSCSD, GPRS/EGPRS, and WCDMA/HSDPA data bearers.

For WCDMA the maximum bit rate is up to 384 kbit/s for downlink and 384 kbit/s for uplink with simultaneous CS speech or CS video (max. 64 kbit/s). The HSDPA peak is 3.6Mbps (with limited use cases).

For GPRS/EGPRS networks the RM-492 is a MSC10 device, which means a maximum download speed of up to 237/296 kbit/s with EGPRS, and up to 86/107 kbit/s with GPRS.

RM-492 has a large 2.4’’ QVGA (240 x 320 pixels), 16 million color TFT display and an accelerator for automatic portrait/landscape orientation. The 2 Megapixel camera has a 4 x digital zoom.

RM-492 is an MMS (Multimedia Messaging Service) enabled multimedia device. The MMS implementation follows the OMA MMS standard release 1.2. RM-492 also supports the Bluetooth 2.0 + EDR standard.

RM-492 uses the Symbian S60 9.3 operating system and supports the full Web Browser for S60, which brings desktop-like Web browsing experience to mobile devices.

RM-492 also supports MIDP Java 2.0 and CLDC 1.1, providing a good platform for compelling 3rd party applications.

Figure 1 View of RM-492

Product features and sales package

Bearers and transport

WCDMA DL 384kbit/s, UL 384 kbit/s

HSDPA up to 3.6Mbps

EDGE Rel.4: MSC10 (RX+TX: 4+1, 3+2)

GPRS: MSC10 (RX+TX: 4+1, 3+2, class B&C)

Connectivity

Integrated GPS (A-GPS OMA SUPL)

Issue 3

COMPANY CONFIDENTIAL

Page 1 –5

 

Copyright © 2009 Nokia. All rights reserved.

 

RM-492; RM-573; RM-599

General Information

Bluetooth 2.0 + EDR

USB 2.0 Full Speed with micro USB interface

MicroSD memory card - hot swap & support up to 4GB

2.5mm UHJ connector for audio

2.0mm Dynamo connector for charging

UI

Hidden full QWERTY under landscape slide

Accelerometer for automatic portrait and landscape orientation

Display

2.4’’ QVGA (240x320 pixels) main TFT display with 16 million colors

Imaging and video

Integrated 2 Megapixel digital camera with 4 x digital zoom

Media Player supporting H.264, H.263, RealVideo 10, WMV 9, MPEG4 playback+streaming

Music

Music Player supporting AAC, AAC+ v1, AAC+ v2, AMR-WB, WAV, MP3, WMA 9, and RealAudio10 codecs

WM DRM version 10 for copy right protection

OMA DRM 1.1 with Forward Lock

Progressive download for protected/unprotected audio from music player

Productivity

Context management

OMA Client Provisioning v.1.1

PIM (Calendar + Contacts)

OTA provisioning

Nokia PC Suite connectivity with USB, Bluetooth (version 7.1.15 or higher)

Active Standby

Local/remote SyncML data sync

WAP 2.0, XHTML browser over HTTP/TCP/IP

Messaging

OMA MMS 1.2, MMS Conformance 3.0, AMR and SMIL

AT&T services

AT&T Navigator

AT&T Address Book – Phase 1

AT&T Mobile Banking

AT&T Mobile Backup (Downloadable)

Music ID, XM Radio, MobiVJ, VIP Access

Yellowpages.com, Where

MobiTV and Cellular Video (Video Streaming)

Page 1 –6

COMPANY CONFIDENTIAL

Issue 3

 

Copyright © 2009 Nokia. All rights reserved.

 

RM-492; RM-573; RM-599

General Information

Video Share call (SWIS)

Monopoly, Asphalt 4 HD, Guitar Hero, Juice Caster, iPlay Bowling, Wiki mobile, Media Mall 2.0

Firmware update over the air (FOTA)

Oz email

Oz Instant Messenger

Add-on software framework

Symbian 9.3 OS

Nokia Series 60 (3rd edition, feature pack 2)

Java MIDP2.0

Sales package

Transceiver RM-492

Charger (AC-8U)

Battery (BP-4L)

CD-ROM

Getting started guide

Welcome note

Warranty card

NavigatorInsert

3G/CV parental control addendum

Product and module list

Module name

Type code

Notes

Engine PWB (lower block

2TS

Main PWB with components.

 

 

 

Rigid flex (upper block)

2UA

 

 

 

 

Mobile enhancements

 

Table 1 Audio

 

 

 

Enhancement

 

Type

Audio adapter

 

AD-62

 

 

 

 

 

AD-67

 

 

 

Hearing aid

 

HDA-13

 

 

 

 

 

HS-67WL

 

 

 

Wired headsets

 

HS-9

 

 

 

 

 

HS-49

 

 

 

Issue 3

COMPANY CONFIDENTIAL

Page 1 –7

 

Copyright © 2009 Nokia. All rights reserved.

 

 

 

RM-492; RM-573; RM-599

 

 

General Information

 

 

 

Enhancement

 

Type

Wireless headsets

 

BH-101

 

 

 

 

 

BH-103

 

 

 

 

 

BH-212

 

 

 

 

 

BH-214

 

 

 

 

 

BH-502

 

 

 

 

 

BH-504

 

 

 

 

 

BH-606

 

 

 

 

 

BH-704

 

 

 

 

 

BH-804

 

 

 

 

 

BH-902

 

 

 

 

Table 2 Car

 

 

 

Enhancement

 

Type

Car holder

 

CR-99

 

 

 

 

 

HH-12

 

 

 

 

 

HH-17

 

 

 

Car kit

 

CK-7W

 

 

 

 

 

CK-100

 

 

 

 

 

CK-300

 

 

 

 

 

CK-600

 

 

 

Navigation

 

Nokia 500

 

 

 

Plug-in car handsfree

 

HF-200

 

 

 

 

 

HF-310

 

 

 

 

 

HF-510

 

 

 

 

Table 3 Data & positioning

 

 

 

Enhancement

 

Type

MicroSD card, 1GB

 

MU-22

 

 

 

MicroSD card, 2GB

 

MU-37

 

 

 

MicroSD card, 4GB

 

MU-41

 

 

 

MicroSD card, 8GB

 

MU-43

 

 

 

Micro USB connectivity cable

 

CA-101

 

 

 

Page 1 –8

COMPANY CONFIDENTIAL

Issue 3

 

Copyright © 2009 Nokia. All rights reserved.

 

RM-492; RM-573; RM-599

General Information

 

Table 4 Music

 

 

 

Enhancement

 

Type

Wireless speaker

 

MD-7W

 

 

 

 

Table 5 Power

 

 

 

Enhancement

 

Type

Battery Li-Ion 1500 mAh

 

BP-4L

 

 

 

Charger

 

AC-4

 

 

 

 

 

AC-5

 

 

 

 

 

AC-8

 

 

 

 

 

DC-4

 

 

 

 

 

DC-9

 

 

 

 

 

DC-11

 

 

 

Technical specifications

Transceiver general specifications

Unit

Dimensions (L x W x T)

Weight (g)

Volume (cm3)

 

(mm)

 

 

Transceiver with BP-4L

97.6 x 58 x 15.6

124.3

78.5

1500 mAh Li-Ion battery

 

 

 

back

 

 

 

 

 

 

 

Main RF characteristics for GSM850/900/1800/1900 and WCDMA 850 and WCDMA 1900 phones

Parameter

Unit

Cellular system

GSM850, EGSM900, GSM1800/1900, WCDMA V (850) and WCDMA

 

II (1900)

 

 

Rx frequency band

GSM850: 869 - 894MHz

 

 

 

EGSM900: 925 - 960 MHz

 

 

 

GSM1800: 1805 - 1880 MHz

 

 

 

GSM1900: 1930 - 1990 MHz

 

 

 

WCDMA 850: 869 - 894 MHz

 

 

 

WCDMA 1900: 1930 - 1990 MHz

 

 

Issue 3

COMPANY CONFIDENTIAL

Page 1 –9

 

Copyright © 2009 Nokia. All rights reserved.

 

RM-492; RM-573; RM-599

General Information

Parameter

Unit

Tx frequency band

GSM850: 824 - 849MHz

 

 

 

EGSM900: 880 - 915 MHz

 

 

 

GSM1800: 1710 - 1785 MHz

 

 

 

GSM1900: 1850 - 1910 MHz

 

 

 

WCDMA 850: 824 - 849 MHz

 

 

 

WCDMA 1900: 1850 - 1910 MHz

 

 

Output power

GSM850: +5 ...+33dBm/3.2mW ... 2W

 

 

 

GSM900: +5 … +33dBm/3.2mW … 2W

 

 

 

GSM1800: +0 … +30dBm/1.0mW … 1W

 

 

 

GSM1900: +0 … +30dBm/1.0mW … 1W

 

 

 

WCDMA 850: -50 ... +24 dBm/0.01μW ... 251.2mW

 

 

 

WCDMA 1900: -50 ... +24 dBm/0.01μW ... 251.2mW

 

 

Number of RF channels

GSM850: 124

 

 

 

GSM900: 174

 

 

 

GSM1800: 374

 

 

 

GSM1900: 299

 

 

 

WCDMA 850: 108

 

 

 

WCDMA 1900: 289

 

 

Channel spacing

GSM: 200 kHz (WCDMA 1900 100/200 kHz)

 

 

Number of Tx power levels

GSM850: 15

 

 

 

GSM900: 15

 

 

 

GSM1800: 16

 

 

 

GSM1900: 16

 

 

 

WCDMA 850: 75

 

 

 

WCDMA 1900: 75

 

 

Battery endurance

Battery

Capacity (mAh)

Talk time

Stand-by

BP-4L

1500

Up to 4.7 h (GSM)

up to 400 h (GSM)

 

 

Up to 4 h (WCDMA)

up to 400 h (WCDMA)

 

 

 

 

Page 1 –10

COMPANY CONFIDENTIAL

Issue 3

 

Copyright © 2009 Nokia. All rights reserved.

 

Nokia Customer Care

2 — Service Tools and Service

Concepts

Issue 3

COMPANY CONFIDENTIAL

Page 2 –1

 

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RM-492; RM-573; RM-599

Service Tools and Service Concepts

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Page 2 –2

COMPANY CONFIDENTIAL

Issue 3

 

Copyright © 2009 Nokia. All rights reserved.

 

RM-492; RM-573; RM-599

Service Tools and Service Concepts

 

Table of Contents

 

Service tools............................................................................................................................................................

 

2–5

Product-specific tools .......................................................................................................................................

 

2–5

FS-109............................................................................................................................................................

 

2–5

MJ-218 ...........................................................................................................................................................

 

2–5

RJ-230 ............................................................................................................................................................

 

2–5

SS-202............................................................................................................................................................

 

2–5

Rework jigs and stencils...................................................................................................................................

 

2–5

RJ-157 ............................................................................................................................................................

 

2–6

RJ-160 ............................................................................................................................................................

 

2–6

RJ-169 ............................................................................................................................................................

 

2–6

RJ-184 ............................................................................................................................................................

 

2–6

RJ-201 ............................................................................................................................................................

 

2–7

RJ-93 ..............................................................................................................................................................

 

2–7

ST-40..............................................................................................................................................................

 

2–7

ST-55..............................................................................................................................................................

 

2–7

ST-59..............................................................................................................................................................

 

2–7

ST-61..............................................................................................................................................................

 

2–8

ST-65..............................................................................................................................................................

 

2–8

General tools......................................................................................................................................................

 

2–8

AC-33..............................................................................................................................................................

 

2–8

AC-35..............................................................................................................................................................

 

2–8

ACF-8..............................................................................................................................................................

 

2–8

CU-4................................................................................................................................................................

 

2–9

FLS-5 ...........................................................................................................................................................

 

2–10

FPS-10.........................................................................................................................................................

 

2–10

FPS-21.........................................................................................................................................................

 

2–11

JXS-1............................................................................................................................................................

 

2–11

PK-1.............................................................................................................................................................

 

2–12

PKD-1 ..........................................................................................................................................................

 

2–12

SB-6.............................................................................................................................................................

 

2–12

SPS-1...........................................................................................................................................................

 

2–12

SPS-2...........................................................................................................................................................

 

2–13

SRT-6...........................................................................................................................................................

 

2–13

SS-45...........................................................................................................................................................

 

2–13

SS-46...........................................................................................................................................................

 

2–13

SS-62...........................................................................................................................................................

 

2–13

SS-93...........................................................................................................................................................

 

2–14

SX-4.............................................................................................................................................................

 

2–14

Cables...............................................................................................................................................................

 

2–14

CA-101 ........................................................................................................................................................

 

2–14

CA-128RS ....................................................................................................................................................

 

2–14

CA-31D ........................................................................................................................................................

 

2–15

CA-35S.........................................................................................................................................................

 

2–15

CA-89DS ......................................................................................................................................................

 

2–15

DAU-9S ........................................................................................................................................................

 

2–16

PCS-1 ...........................................................................................................................................................

 

2–16

XCS-4 ...........................................................................................................................................................

 

2–16

XRS-6...........................................................................................................................................................

 

2–17

Service concepts ..................................................................................................................................................

 

2–17

POS (Point of Sale) flash concept ..................................................................................................................

2–17

 

 

 

Issue 3

COMPANY CONFIDENTIAL

Page 2 –3

 

Copyright © 2009 Nokia. All rights reserved.

 

 

RM-492; RM-573; RM-599

 

Service Tools and Service Concepts

Flash concept with FPS-10.............................................................................................................................

2–18

Flash concept with FPS-21.............................................................................................................................

2–19

CU-4 flash concept with FPS-10.....................................................................................................................

2–20

CU-4 flash concept with FPS-21.....................................................................................................................

2–21

Module jig service concept ............................................................................................................................

2–22

RF testing concept with RF coupler ..............................................................................................................

2–23

Service concept for RF testing and RF/BB tuning ........................................................................................

2–24

Bluetooth testing concept with SB-6 ...........................................................................................................

2–25

List of Tables

 

Table 6 Attenuation values ................................................................................................................................

2–14

List of Figures

 

Figure 2 POS flash concept .................................................................................................................................

2–17

Figure 3 Basic flash concept with FPS-10..........................................................................................................

2–18

Figure 4 Basic flash concept with FPS-21..........................................................................................................

2–19

Figure 5 CU-4 flash concept with FPS-10...........................................................................................................

2–20

Figure 6 CU-4 flash concept with FPS-21...........................................................................................................

2–21

Figure 7 Module jig service concept ..................................................................................................................

2–22

Figure 8 RF testing concept with RF coupler ....................................................................................................

2–23

Figure 9 Service concept for RF testing and RF/BB tuning ..............................................................................

2–24

Figure 10 Service concept for RF testing and RF/BB tuning............................................................................

2–25

Page 2 –4

COMPANY CONFIDENTIAL

Issue 3

 

Copyright © 2009 Nokia. All rights reserved.

 

RM-492; RM-573; RM-599

Service Tools and Service Concepts

Service tools

Product-specific tools

The table below gives a short overview of service devices that can be used for testing, error analysis, and repair of product RM-492; RM-573; RM-599. For the correct use of the service devices, and the best effort of workbench setup, please refer to various concepts.

 

FS-109

Flash adapter

 

 

 

 

 

For flashing (also dead phones) with SS-46. RF testing and tuning, and

EM calibration on ATO level with SS-62 (mechanical locking concept),

CU-4 supported.

 

MJ-218

Module jig

 

 

 

 

 

MJ-218 is meant for troubleshooting, testing, tuning and flashing on the engine level (CU-4 supported).

The jig includes an RF interface for GSM, WCDMA and Bluetooth.

 

RJ-230

Soldering jig

 

 

 

 

 

RJ-230 is a soldering jig used for soldering and as a rework jig for the engine module.

 

SS-202

Domesheet

 

 

 

alignment jig

 

 

 

 

 

SS-202 is used for domesheet alignment.

Rework jigs and stencils

The table below gives a short overview of service devices that can be used for testing, error analysis, and repair of product RM-492; RM-573; RM-599. For the correct use of the service devices, and the best effort of workbench setup, please refer to various concepts.

Issue 3

COMPANY CONFIDENTIAL

Page 2 –5

 

Copyright © 2009 Nokia. All rights reserved.

 

RM-492; RM-573; RM-599

Service Tools and Service Concepts

 

RJ-157

Rework jig

 

 

 

 

 

RJ-157 is a rework jig used when servicing the Z7540 duplexer. It is used together with the ST-55 stencil.

 

RJ-160

Rework jig

 

 

 

 

 

RJ-160 is a rework jig used when servicing the WCDMA duplexer (Z7541). It is used together with the ST-55 stencil.

 

RJ-169

Rework jig

 

 

 

 

 

RJ-169 is a rework jig used when servicing the WCDMA PA (N7540) component. It is used together with the ST-59 stencil.

 

RJ-184

Rework jig

 

 

 

 

 

RJ-184 is a rework jig used when servicing the microphone (B2201).

It is used together with the ST-61 rework stencil.

Page 2 –6

COMPANY CONFIDENTIAL

Issue 3

 

Copyright © 2009 Nokia. All rights reserved.

 

RM-492; RM-573; RM-599

Service Tools and Service Concepts

 

RJ-201

Rework jig

 

 

 

 

 

RJ-201 is a rework jig used when servicing the GSM 850/900 TX filter (Z7503) component.

This jig is used together with the ST-65 stencil.

 

RJ-93

Rework jig

 

 

 

 

 

RJ-93 is used as a rework jig for the Front End Module (FEM).

This rework jig takes the FEM or power amplifier (PA) module (N7520) for spreading the soldering paste to the component. Must be used together with the ST-40 stencil.

 

ST-40

Rework stencil

 

 

 

 

 

ST-40 is a rework stencil that is used with the RJ-93 rework jig to service the Front End Module (N7520).

 

ST-55

Rework stencil

 

 

 

 

 

ST-55 is a rework stencil used when servicing the Z7540 and Z7541 duplexers. It is used together with the rework jigs RJ-157 and RJ-160.

 

ST-59

Rework stencil

 

 

 

 

 

ST-59 is a rework stencil used when servicing the WCDMA PA (N7540) component. It is used together with rework jig RJ-169.

Issue 3

COMPANY CONFIDENTIAL

Page 2 –7

 

Copyright © 2009 Nokia. All rights reserved.

 

Nokia 6790 Surge, 6790 Slide, RM492, RM599, RM573 Service Manual

RM-492; RM-573; RM-599

Service Tools and Service Concepts

 

ST-61

Rework stencil

 

 

 

 

 

ST-61 is a rework stencil used when servicing the microphone (B2201).

It is used together with the rework jig RJ-184.

ST-65

Rework stencil

 

 

 

 

ST-65 is a rework stencil used when servicing the GSM 850/900 TX filter (Z7503).

This stencil is used together with the rework jig RJ-201.

General tools

The table below gives a short overview of service devices that can be used for testing, error analysis, and repair of product RM-492; RM-573; RM-599. For the correct use of the service devices, and the best effort of workbench setup, please refer to various concepts.

 

AC-33

Power supply

 

 

 

 

 

Universal power supply for FPS-10; included in the FPS-10 sales package.

 

AC-35

Power supply

 

 

 

 

 

Universal power supply for FPS-21; included in the FPS-21 sales package.

Input 100V…230V 50Hz…60Hz, output voltage of 12 V and output current up to 3 A.

 

ACF-8

Universal power

 

 

 

supply

 

 

 

 

 

The ACF-8 universal power supply is used to power FLS-5.

Page 2 –8

COMPANY CONFIDENTIAL

Issue 3

 

Copyright © 2009 Nokia. All rights reserved.

 

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