Nokia 6500, 6510, 8310 Service Manual

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Nokia Mobile Phones Customer Care E&A Technical Services, Repair Concepts Confidential 27.02.2002
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Nokia 6510
NPM-9
Service Level 2
Copyright © Nokia Corporation. This material, including documentation and any related computer programs, is protected by copyright controlled by Nokia Mobile Phones. All rights are reserved. Copying, including reproducing, storing, adapting or translating, any or all of this material requires the prior written consent of Nokia Mobile Phones. This material also contains confidential information, which may not be disclosed to others without the prior written consent of Nokia Mobile Phones.
Service Manual 6510 Level 2 Copyright 2002 © Nokia Corporation
Nokia Mobile Phones Customer Care E&A Technical Services, Repair Concepts Confidential 27.02.2002
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Introduction
The purpose of this document is to give Nokia service level 2 workshops aids to carry out service for 6510. The use of this Service Manual is only for Nokia authorized service partners additionally to other service documentation like Service Bulletins.
While every endeavor has been made to ensure the accuracy of this document, some errors may exist. If you find any errors or if you have further suggestions, Nokia should be notified. Please keep in mind also that this documentation is continuously being updated and modified, so watch always out for the newest version.
Warnings and Cautions
Please refer to the phone’s user guide for instructions relating to operation, care and maintenance including important safety information. Note also the following:
Warnings:
1. CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.
2. THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.
3. OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.
Cautions:
1. Servicing and alignment must be undertaken by qualified personnel only.
2. Ensure all work is carried out at an anti–static workstation and that an anti–static wrist strap is worn.
3. Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.
4. Use only approved components as specified in the parts list.
5. Ensure all components, modules screws and insulators are correctly re–fitted after servicing and alignment. Ensure all cables and wires are repositioned correctly.
6. All PC’s used with NMP Service Software for this produce must be bios and operating system ”Year 2000 Compliant”.
Service Manual 6510 Level 2 Copyright 2002 © Nokia Corporation
Nokia Mobile Phones Customer Care E&A Technical Services, Repair Concepts Confidential 27.02.2002
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Table of content
1. EXPLODED VIEW.................................................................................................................................... 5
2. BILL OF REPAIR...................................................................................................................................... 6
3. SIMPLE INFRARED TEST ..................................................................................................................... 8
4. SW-UPDATE ..............................................................................................................................................8
5. GENERAL REPAIR INFORMATION ................................................................................................... 9
6. DISASSEMBLY INSTRUCTIONS ........................................................................................................10
7. MAIN PARTS........................................................................................................................................... 12
8. QUICK TROUBLE SHOOTER PART1 ............................................................................................... 13
9. QUICK TROUBLE SHOOTER PART2 ............................................................................................... 14
10. ESD PROTECTION REQUIREMENTS........................................................................................... 15
11. SERVICE NOTES................................................................................................................................ 16
12. GONOGO TESTER............................................................................................................................. 17
13. BATTERYTESTER ............................................................................................................................. 17
Service Manual 6510 Level 2 Copyright 2002 © Nokia Corporation
Nokia Mobile Phones Customer Care E&A
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Technical Services, Repair Concepts Confidential 27.02.2002
Change History
Originator Status Version No. Date Comments
MWy Draft 0.1 14.02.2002 Initial draft MWy Approved 1.0 27.02.2002 approval
Service Manual 6510 Level 2 Copyright 2002 © Nokia Corporation
Nokia Mobile Phones Customer Care E&A Technical Services, Repair Concepts Confidential 27.02.2002
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1. EXPLODED VIEW
I013
I011
I005
I004
I003
I001
I009
I008
I007
I002
Description: See corresponding ITEM/CIRCUIT REF of the BOR (Bill Of Repair)
Service Manual 6510 Level 2 Copyright 2002 © Nokia Corporation
Nokia Mobile Phones Customer Care E&A Technical Services, Repair Concepts Confidential 27.02.2002
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2. BILL OF REPAIR
SPARE PARTS
ITEM/
CIRCUIT REF.
I003 6 6150051 SCREW M1.6X5.5 T6 I004 1 0201868 LU9 UI MODULE EUROPE I005 1 5140067 SPEAKER WITH SPRING I007 1 6800055 VIBRA MOTOR WITH RUBBER I008 1 5140205 MICROPHONE I009 1 5460049 SYSTEM-CONNECTOR NON ASSEMBLED I011 1 9460377 SIM CARD COVER V324-V327 4 4864591 LED CL270PSB61 PASTELB 90'0603 EUR S300-S302 3 5200025 SM TACT SW SIDE TRAVEL 0.2 MM G300 1 4700131 CELL CAPACITOR 0.01MAH 3V3 F100 1 5119019 SM FUSE F 1.5A 32V 0603 0770477 Spare Part Kit
QTY PART NO PART NAME
0080631 Refurbishment Kit
VARIANT PARTS
I013 1 9458254 BATTERY COVER ASSY NPM-9 Beige I013 1 9458324 BATTERY COVER ASSY NPM-9 dark blue I001 1 9458252 A-COVER.ASSY NPM-9 Beige I001 1 9458329 A-COVER.ASSY NPM-9 dark blue I002 1 9794080 Keymat Arabic / Light I002 1 9794081 Keymat Cyrillic_Russian / Light I002 1 9794092 Keymat Cyrillic_Greek / Light I002 1 9794079 Keymat Hebrew / Light I002 1 9794062 Keymat Latin / Light I002 1 9794067 Keymat Stroke / Light
Service Manual 6510 Level 2 Copyright 2002 © Nokia Corporation
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