Loading...Nokia Customer Care
SERVICE MANUAL
[NMP Part No. 9239311 (Issue 1)]
RM-72
Nokia 6230i
Mobile Terminal
COMPANY CONFIDENTIAL
Issue 1 03/05
Copyright © 2005 Nokia. All Rights Reserved.
Nokia Customer Care
Amendment Record Sheet
Amendment No |
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Comments |
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Issue 1 |
March 2005 |
Johanna Bryman |
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ISSUE 1 03/05 |
COMPANY CONFIDENTIAL |
2 |
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Copyright © 2005 Nokia. All Rights Reserved. |
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Nokia Customer Care
Copyright © 2005 Nokia. All rights reserved.
Reproduction, transfer, distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited.
Nokia, Nokia Connecting People, X and Y are trademarks or registered trademarks of Nokia Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.
Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice.
Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.
The contents of this document are provided "as is". Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice.
The availability of particular products may vary by region.
IMPORTANT
This document is intended for use by qualified service personnel only.
ISSUE 1 03/05 |
COMPANY CONFIDENTIAL |
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Copyright © 2005 Nokia. All Rights Reserved. |
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Nokia Customer Care
Warnings and Cautions
Please refer to the product’s user guide for instructions relating to operation, care and maintenance including important safety information. Note also the following:
Warnings:
1.IF THE DEVICE CAN BE INSTALLED IN A VEHICLE, CARE
MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED
WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR
OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.
2.THE product MUST NOT BE OPERATED IN AREAS LIKELY TO
CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG
PETROL STATIONS (SERVICE STATIONS), BLASTING
AREAS ETC.
3.OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.
Cautions:
1.Servicing and alignment must be undertaken by qualified personnel only.
2.Ensure all work is carried out at an anti-static workstation and that an anti-static wrist strap is worn.
3.Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.
4.Use only approved components as specified in the parts list.
5.Ensure all components, modules screws and insulators are correctly re-fitted after servicing and alignment. Ensure all cables and wires are repositioned correctly.
ISSUE 1 03/05 |
COMPANY CONFIDENTIAL |
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Copyright © 2005 Nokia. All Rights Reserved. |
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Nokia Customer Care
For your safety
QUALIFIED SERVICE
Only qualified personnel may install or repair phone equipment.
ACCESSORIES AND BATTERIES
Use only approved accessories and batteries. Do not connect incompatible products.
CONNECTING TO OTHER DEVICES
When connecting to any other device, read its user’s guide for detailed safety instructions. Do not connect incompatible products.
ESD protection
Nokia requires that product service points have sufficient ESD protection (against static electricity) when servicing products.
Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.
To replace the covers ESD protection must be applied.
All electronic parts of the product are susceptible to ESD.
Resistors, too, can be damaged by static electricity discharge.
All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any ESD Protected Area (EPA).
Every repair action involving opening the product or handling the product components must be done under ESD protection.
ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area.
For more information and local requirements about ESD protection and ESD Protected Area, contact your local
Nokia After Market Services representative.
ISSUE 1 03/05 |
COMPANY CONFIDENTIAL |
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Copyright © 2005 Nokia. All Rights Reserved. |
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Nokia Customer Care
Battery information
Note that a new battery's full performance is achieved only after two or three complete charge and discharge cycles!
The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.
Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer. Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime. If left unused a fully charged battery will discharge itself over time.
Temperature extremes can affect the ability of your battery to charge.
For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time to time by leaving the product switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product). Do not attempt to discharge the battery by any other means.
Use the battery only for its intended purpose.
Never use any charger or battery which is damaged.
Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or pen) causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Shortcircuiting the terminals may damage the battery or the connecting object.
Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77°F). A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged. Batteries' performance is particularly limited in temperatures well below freezing.
Do not dispose of batteries in a fire!
Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste.
ISSUE 1 03/05 |
COMPANY CONFIDENTIAL |
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Copyright © 2005 Nokia. All Rights Reserved. |
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Nokia Customer Care
Care and maintenance
The product is a product of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years.
Keep the phone and all its parts and accessories out of the reach of small children.
Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits.
Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.
Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage batteries, and warp or melt certain plastics.
Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form inside, which may damage electronic circuit boards.
Do not drop, knock or shake the phone. Rough handling can break internal circuit boards.
Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.
Do not paint the phone. Paint can clog the moving parts and prevent proper operation.
Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or attachments could damage the phone and may violate regulations governing radio devices.
All of the above suggestions apply equally to the product, battery, charger or any accessory.
ISSUE 1 03/05 |
COMPANY CONFIDENTIAL |
7 |
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Copyright © 2005 Nokia. All Rights Reserved. |
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Nokia Customer Care
Company Policy
Our policy is of continuous development; details of all technical modifications will be included with service bulletins.
While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing.
Please state:
Title of the Document + Issue Number/Date of publication Latest Amendment Number (if applicable)
Page(s) and/or Figure(s) in error Please send to:
NOKIA CORPORATION
Nokia Mobile Phones Business Group
Nokia customer care
PO Box 86
FIN-24101 SALO
Finland
ISSUE 1 03/05 |
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Copyright © 2005 Nokia. All Rights Reserved. |
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Nokia Customer Care
Table of Contents
1.General Information
2.Parts List and Component Layout
3.Service Software and Tuning Instructions
4.Service Tools
5.Disassembly Instructions
6(a). Baseband Troubleshooting Instructions
6(b). RF Troubleshooting Instructions
7.System Module
8.Schematics
ISSUE 1 03/05 |
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Copyright © 2005 Nokia. All Rights Reserved. |
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Nokia Customer Care
1 - General Information
Issue 1 03/05 |
COMPANY CONFIDENTIAL |
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Copyright © 2005 Nokia. All Rights Reserved. |
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RM-72 |
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1 - General Information |
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COMPANY CONFIDENTIAL |
Issue 1 03/05 |
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Copyright © 2005 Nokia. All Rights Reserved. |
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RM-72 |
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1 - General Information |
Nokia Customer Care |
Table of Contents |
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Page No |
RM-72 Product Selection.................................................................................... |
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Accessories List ................................................................................................................. |
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Technical Specifications .................................................................................... |
8 |
General specifications of transceiver RM-72 .................................................................................... |
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Environmental conditions....................................................................................................... |
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Humidity.............................................................................................................................................. |
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Battery endurance ................................................................................................................................... |
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Electrical characteristics........................................................................................................................ |
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Normal and extreme voltages .............................................................................................................. |
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Vibration ..................................................................................................................................................... |
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ESD strength.............................................................................................................................................. |
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Transceiver features ................................................................................................................................ |
12 |
Issue 1 03/05 |
COMPANY CONFIDENTIAL |
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Copyright © 2005 Nokia. All Rights Reserved. |
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RM-72 |
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COMPANY CONFIDENTIAL |
Issue 1 03/05 |
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Copyright © 2005 Nokia. All Rights Reserved. |
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RM-72 |
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1 - General Information |
Nokia Customer Care |
RM-72 Product Selection
The RM-72 (Nokia 6230i) is a new triple band transceiver family. RM-72 is designed for the GSM900 (including EGSM), GSM1800, DCS1900 and PCS 1900 networks.
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Name |
Code / |
Module code |
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Code |
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Module type |
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Basic transceiver Nokia 6230i |
RM-72 |
0519797 |
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Main system board |
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1MAA |
0202552 |
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UI board Module |
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EZ4D |
0275785 |
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Mechanical assy parts |
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0263773 |
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SW flash file |
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8472629 |
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Table 1: RM-72 product and modules
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RM-72 |
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Nokia Customer Care |
1 - General Information |
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Accessories List
Batteries
BL-5C Battery 900mAh Li-ion
Chargers
ACP-12 TRAVEL CHARGER
AC-1 RETRACTABLE CHARGER
Audio
HDA-10 TTY Adapter
HDB-4 Boom Headset
HDS-3 Stereo headset
HDW-3 Wireless headset
HS-11W Wireless headset
HS-13W Wireless image headset
HS-21 Wireless clip-on headset
HS-4W Wireless boom headset
HS-3 Fashion stereo headset
HS-5 Headset
HS-6 Display headset
HS-8 Nokia activity headset
LPS-4 Inductive loopset
MD-1 Music stand
Car Accessories
AXF-15S Antenna coupler
BHF-3 Headrest handsfree
CK-10 Car kit
CK-1W Wireless car kit
CK-7W Advanced car kit
HF-3 Plig-in car handsfree
LCH-12 Mobile charger
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COMPANY CONFIDENTIAL |
Issue 1 03/05 |
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RM-72 |
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1 - General Information |
Nokia Customer Care |
MBC-15S Mobile holder
N616 Nokia 616 car kit
Image
PT-6 Remote camera
PD-1 Image album
Other
DCV-14 Connectivity cable
DKU-2 Connectivity cable
MU-1 64MB MMC
Carrying strap
Issue 1 03/05 |
COMPANY CONFIDENTIAL |
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RM-72 |
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Technical Specifications
■ General specifications of transceiver RM-72
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Unit |
Dimensions (mm) |
Weight |
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Volume |
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(L x W x T) |
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(cm3) |
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Transceiver with BL-5C |
103 x 44 x 20 |
99 |
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76 |
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900mAh Li-ion battery pack |
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Parameter |
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Unit |
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Cellular System |
GSM900, EGSM900, GSM1800 and PCS1900 |
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RX Frequency Band |
EGSM: 925 - 935 MHz |
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GSM900: 935 - 960 MHz |
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GSM1800: 1805 - 1880 MHz |
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PCS1900: 1930 - 1990 MHz |
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TX Frequency Band |
EGSM: 880 - 890 MHz |
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GSM900: 890 - 915 MHz |
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GSM1800: 1710 - 1785 MHz |
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PCS1900: 1850 - 1910 MHz |
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Output Power |
GMSK |
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EGSM900: +5…+33 dBm / 3.2mW…2W |
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GSM1800: +0…+30 dBm / 1.0mW…1W |
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PCS1900: +0…+30 dBm / 1.0mW…1W |
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8-PSK |
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EGSM900: +5…+27 dBm / 3.2mW…2W |
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GSM1800: +0…+26 dBm / 1.0mW…1W |
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PCS1900: +0…+26dBm 1.0mW…1W |
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Number of RF Channels |
EGSM: 124 |
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GSM1800: 374 |
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PCS1900: 300 |
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Channel Spacing |
200 kHz |
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Number of TX Power Levels |
GSM900 *: 15 |
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GSM1800: 16 |
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PCS1900: 16 |
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COMPANY CONFIDENTIAL |
Issue 1 03/05 |
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RM-72 |
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1 - General Information |
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■ |
Environmental conditions |
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Environmental |
Ambient temperature |
Notes |
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condition |
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Normal operation |
-10 oC ... +55 oC |
Specifications fulfilled |
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Reduced performance |
+55 oC ... +65 oC |
Operational only for short periods |
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Intermittent operation |
-20 oC ... -10 oC and |
Operation not guaranteed but an |
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+65 oC ... +85 oC |
attempt to operate will not damage |
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the phone |
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No operation |
-40 oC ... -20 oC |
Operation not possible but an |
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attempt to operate will not damage |
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the phone |
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No operation or storage |
< -40 oC and > +85 oC |
No storage; an operation attempt |
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may cause permanent damage |
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Charging allowed |
-25 oC ... +60 oC |
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Long term storage condi- |
0 oC ... +40 oC |
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tions |
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■ |
Humidity |
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Relative humidity range is 5...95%.
The BB module is not protected against water. Condensed or splashed water might cause malfunction. Any submerge of the phone will cause permanent damage. Long-term high humidity, with condensation, will cause permanent damage because of corrosion.
The baseband module complies with the SPR4 operating conditions.
Issue 1 03/05 |
COMPANY CONFIDENTIAL |
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Copyright © 2005 Nokia. All Rights Reserved. |
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RM-72 |
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■ Battery endurance
Nokia measurements of the operational times in GSM 900/1800 are:
Talk time with battery BL-5C |
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Talk time variations |
Up to 3-5 hours |
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Integrated Handsfree (IHF) talk time |
Up to 130 min |
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Stand-by time |
Up to 150-300 h |
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Radio + HDS-3 |
Up to 20 h |
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Variation in operation times will occur depending on SIM card, network settings and usage. When testing MS battery life, it is initially assumed that the MS is a single band MS operating with the GSM FR speech codec, GPRS/EGPRS is not active.
■ Electrical characteristics
Table 2: Absolute Maximum Ratings
Parameter |
Min. |
Typical |
Max. |
Unit |
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Battery Voltage |
3.145 |
3.7 |
4.23 |
V |
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Charger Input Voltage |
0 |
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16 |
V |
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Charging Current |
0 |
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0.85 |
A |
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Table 3: Current Consumption
Condition |
Min. |
Typical |
Max. |
Unit |
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Call (MoU) |
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208 |
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mA |
EGSM 900 |
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DCS 1800 |
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188 |
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PCS 1900 |
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168 |
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Idle (MoU) |
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2.72 |
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mA |
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Power off |
150 |
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250 |
mA |
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COMPANY CONFIDENTIAL |
Issue 1 03/05 |
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Copyright © 2005 Nokia. All Rights Reserved. |
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RM-72 |
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1 - General Information |
Nokia Customer Care |
■ Normal and extreme voltages
Following voltages are assumed as normal and extreme voltages for used battery:
Table 4: Normal and extreme voltages
Voltage |
Voltage [V] |
Condition |
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General Conditions |
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Nominal voltage |
3,700 |
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Lower extreme voltage |
3,145 |
1 |
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Higher extreme voltage |
4,230 |
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(fast charging) |
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HW Shutdown Voltages |
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Vmstr+ |
2,1 ± 0,1 |
Off to on |
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Vmstr- |
1,9 ± 0,1 |
On to off |
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SW Shutdown Voltages |
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Sw shutdown |
3,1 |
In call |
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Sw shutdown |
3,2 |
In idle |
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Min Operating Voltage |
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Vcoff+ |
3,1 ± 0,1 |
Off to on |
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Vcoff- |
2,8 ± 0,1 |
On to off |
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1ADC settings in the SW might shutdown the phone above this value.
2During fast charging of an empty battery, the voltage might exceed this value. Voltages between 4.20 and 4.60 might appear for a short while.
■Vibration
The baseband module complies with the SPR4 operating conditions.
■ ESD strength
Standard for electrostatic discharge is IEC 61000-4-2 and level 4 requirements are fulfilled. The baseband module complies with the SPR4 operating conditions.
Issue 1 03/05 |
COMPANY CONFIDENTIAL |
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Copyright © 2005 Nokia. All Rights Reserved. |
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RM-72 |
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Nokia Customer Care |
1 - General Information |
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■ Transceiver features
Main HW/features include:
•EDGE MSC 10
•GPRS MSC 10
•Active TFT color display 208x208 - 65 536 colors
•Integrated Camera - 1280x1024 (1.3Mpixel)
•MMC Multimedia card support
•Douglas style UI with 5-way navigation
•Integrated Handsfree IHF speaker
•Digital camcorder - record and playback
•Streaming video incl. AMR (audio), WB-AR and AAC
•Bluetooth - incl. SIM Access Profile (SAP), SyncML, file transfer profiles
•MMS OMA 1.2
•Java MIDP 2.0 with BT API
•XHTML over TCP/IP
•Presence/Dynamic phone book - Wireless Village
•E-Mail client (Java based)
•Digital music player for MP3/AAC/MP3 music formats
•FM Stereo Radio
•MIDI support - 64 polyphonic
•Push2Talk
•FM stereo radio
•USB interface to PC
12 |
COMPANY CONFIDENTIAL |
Issue 1 03/05 |
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Copyright © 2005 Nokia. All Rights Reserved. |
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Nokia Customer Care
2 - Parts Lists and
Component Layout
Issue 1 03/05 |
COMPANY CONFIDENTIAL |
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RM-72 |
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Nokia Customer Care |
2 - Parts Lists and Component Layout |
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COMPANY CONFIDENTIAL |
Issue 1 03/05 |
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Copyright © 2005 Nokia. All Rights Reserved. |
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RM-72 |
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2 - Parts Lists and Component Layout |
Nokia Customer Care |
Table of Contents |
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Page No |
Exploded View of Nokia 6230i, RM-72 .............................................................. |
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Parts lists ............................................................................................................. |
6 |
Mechanical parts...................................................................................... |
.......... 6 |
Variant parts ............................................................................................ |
.......... 8 |
Swap units ............................................................................................... |
.......... 9 |
Component parts, 1maa_02 ................................................................. |
........... 10 |
Component layouts........................................................................................... |
26 |
Component layout (top side), 1maa_02................................................... |
........ 26 |
Component layout (bottom side), 1maa_02.......................................... |
........... 26 |
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RM-72 |
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Nokia Customer Care |
2 - Parts Lists and Component Layout |
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COMPANY CONFIDENTIAL |
Issue 1 03/05 |
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Copyright © 2005 Nokia. All Rights Reserved. |
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RM-72 |
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2 - Parts Lists and Component Layout |
Nokia Customer Care |
Exploded View of Nokia 6230i, RM-72
For the individual parts, refer to the next page.
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RM-72 |
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Parts lists
The parts lists are subject to change. Please refer to the Service bulletins for the latest information.
■ Mechanical parts
ITEM/ |
QTY |
PART NAME |
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CIRCUIT REF. |
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1 |
A-COVER ASSY |
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I001 |
1 |
A-COVER |
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I002 |
1 |
LOGO |
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I003 |
1 |
TOP DECORATION |
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I004 |
1 |
KEYMAT |
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I005 |
6 |
SCREWS 1.8X7.4 T6 PLUS |
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1 |
UI-BOARD ASSY |
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I006 |
1 |
UI-BOARD |
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I007 |
1 |
DOMESHEET |
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1 |
C-COVER ASSY |
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I008 |
1 |
C-COVER |
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I009 |
1 |
BB A-SHIELD INCL. GASKET |
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I010 |
1 |
EARPIECE |
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I011 |
1 |
METAL FRAME |
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I012 |
1 |
LCD |
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I013 |
1 |
ENGINE MODULE |
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I014 |
1 |
CAMERA MODULE |
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I015 |
1 |
VIBRA MOTOR |
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I016 |
1 |
MICROPHONE |
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I017 |
1 |
DC-JACK |
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I018 |
1 |
VOLUME KEY |
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I019 |
1 |
POWER KEY |
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I020 |
1 |
IRDA WINDOW |
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1 |
D-Cover ASSY |
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I021 |
1 |
IHF PIN |
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COMPANY CONFIDENTIAL |
Issue 1 03/05 |
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Copyright © 2005 Nokia. All Rights Reserved. |
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RM-72 |
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2 - Parts Lists and Component Layout |
Nokia Customer Care |
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ITEM/ |
QTY |
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PART NAME |
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CIRCUIT REF. |
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I022 |
1 |
MMC SPRING |
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I023 |
1 |
SIM LID |
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I024 |
1 |
D-COVER |
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I025 |
1 |
RELEASE SPRING |
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I026 |
1 |
IHF SPEAKER |
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I027 |
1 |
TYPE LABEL |
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1 |
ANTENNA ASSY |
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I028 |
1 |
ANTENNA |
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I029 |
1 |
ANTENNA POGO PINS |
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1 |
B-COVER ASSY |
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I030 |
1 |
B-COVER |
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I031 |
1 |
CAMERA WINDOW |
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I032 |
1 |
RELEASE KEY |
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Issue 1 03/05 |
COMPANY CONFIDENTIAL |
7 |
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Copyright © 2005 Nokia. All Rights Reserved. |
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RM-72 |
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Nokia Customer Care |
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2 - Parts Lists and Component Layout |
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■ Variant parts |
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PART NAME |
EMEA |
APAC |
China |
LTA |
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KEYMAT LATIN P2565 |
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KEYMAT HEBREW P2565 |
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KEYMAT ARABIC P2565 |
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KEYMAT GREEK P2565 |
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KEYMAT RUSSIA P2565 |
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KEYMAT STROKE P2565 |
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KEYMAT THAI P2565 |
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KEYMAT BOPOMOFO P2565 |
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A-COVER ASSY PAINTED SILVER |
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A-COVER ASSY BLACK |
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A-COVER ASSY WHITE |
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B-COVER ASSY PAINTED SILVER |
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B-COVER ASSY BLACK |
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B-COVER ASSY WHITE |
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8 |
COMPANY CONFIDENTIAL |
Issue 1 03/05 |
|
Copyright © 2005 Nokia. All Rights Reserved. |
|
RM-72 |
|
2 - Parts Lists and Component Layout |
Nokia Customer Care |
■ Swap units
PART NAME
RM-72 EURO-C SWAP EUROPE
RM-72 EURO-C SWAP FRANCE
RM-72 EURO-C SWAP SOUTH AFRICA
RM-72 EURO-C SWAP TURKEY
RM-72 EURO-E SWAP RUSSIA
RM-72 EURO-E SWAP UKRAINE
Issue 1 03/05 |
COMPANY CONFIDENTIAL |
9 |
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Copyright © 2005 Nokia. All Rights Reserved. |
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