Nilfisk-ALTO NEPTUNE 8 User Manual

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NEPTUNE 5

NEPTUNE 7

NEPTUNE 8

english

Operating Instructions................................

1-18

deutsch

Betriebsanleitung......................................

19-36

français

Notice d’utilisation ....................................

37-54

nederlands Gebruiksaanwijzing ..................................

55-72

italiano

Istruzioni sull’uso......................................

73-90

norsk

Driftsinstruks...........................................

91-108

svensk

Bruksanvisning .....................................

109-126

dansk

Driftsvejledning .....................................

127-144

suomi

Käyttöohje..............................................

145-162

slovensći

Navodilo za uporabo ...............................

163-180

hrvatski

Uputstvo za rad .......................................

181-198

slovenský

Prevádzkový návod..................................

199-216

český

Provozní návod ........................................

217-234

polski

Instrukcja obsługi....................................

235-252

magyar

Kezelési utasítás .....................................

253-270

русский

Руководство по эксплуатации ...............

271-288

español

Instrucciones de manejo ......................

289-306

português

Instruções de operação........................

307-324

ελληνικά

Οδηγίες λειτουργίας..............................

325-342

türkçe

Ýþletme kýlavuzu.....................................

343-360

301002099 - 2005-01-10

Nilfisk-ALTO NEPTUNE 8 User Manual

NEPTUNE 5 / 7 / 8

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psi bar

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NEPTUNE 5 / 7 / 8

Contents

english

 

 

Symbols used to mark

 

 

 

 

instructions

 

............................................................................................

2

1

Important safety

 

 

 

 

instructions

 

............................................................................................

2

2

Description

2.1

Purpose................................................................................

4

 

 

2.2

Operating elements ..............................................................

5

3

Before starting the cleaner

3.1

Transport and assembly .......................................................

5

 

 

3.2

Set the brake ........................................................................

5

 

 

3.3

Install Crank handle for high pressure hose reel/cord reel...

6

 

 

3.4

Fill up detergent tanks ..........................................................

6

 

 

3.5

Fill up tank for Nilfisk-Alto AntiStone (Anti-Scale) ................

6

 

 

3.6

Adjusting the Nilfisk-Alto AntiStone (Anti-Scale) device.......

6

 

 

3.7

Fill up fuel tank .....................................................................

7

 

 

3.8

Connecting the high pressure hose......................................

7

 

 

3.9

Connecting the water supply ................................................

7

 

 

3.10

Electrical connection ............................................................

8

 

 

3.11

Antifreeze - before first use ..................................................

8

4

Control / Operation

4.1

Connections .........................................................................

8

 

 

4.2

Switching on the cleaner ......................................................

9

 

 

4.3

Pressure regulation (Tornado Lance)...................................

9

 

 

4.4

Pressure regulation (VarioPress Gun)1)..............................

10

 

 

4.5

Using cleaning agents ........................................................

10

5

Applications and methods

5.1

Techniques .........................................................................

10

 

 

5.2

Some typical cleaning tasks ...............................................

11

6

After using the cleaner

6.1

Switching off the cleaner ....................................................

13

 

 

6.2

Disconnecting supply lines .................................................

13

 

 

6.3

Rolling up the electrical lead and storing accessories .......

13

 

 

6.4

Storing the cleaner (below 0°C (32°F / Freezing)...............

13

7

Maintenance

7.1

Maintenance Schedule.......................................................

14

 

 

7.2

Maintenance work ..............................................................

14

8

Troubleshooting

8.1

Indications on Display ........................................................

16

 

 

8.2

Indication lights on control panel ........................................

17

 

 

8.3

Other Faults........................................................................

17

9

Further information

9.1

Recycling the cleaner .........................................................

17

 

 

9.2

Warranty.............................................................................

18

 

 

9.3

Technical data ....................................................................

18

 

 

9.4

EU Declaration of Conformity.............................................

18

1) Options / model variants

1

NEPTUNE 5 / 7 / 8

english Symbols used to mark instructions

instructions these operating instructions which must be observed to prevent risks

to persons are marked with this danger symbol.

 

T h i s

i n d i -

 

c a t e s

t i p s

 

and instructions

 

to simplify work

a n d

to ensure safe opera-

tion.

 

 

Before using the

This symbol is used to

high - pressure

mark safety instruc-

cleaner, be sure

tions that must be

to also read the

observed to prevent

enclosed operat-

damage to the machine

ing instr uctions

and its performance.

and keep them within reach at

 

all times.

 

O p e r a t i o n s marked with this symbol should only be carried out by Nilfisk-

A l t o S e r v i c e

Technicians.

1 Important safety instructions

For your own safety

The high-pressure cleaner should only be used by authorized persons who have been instructed in its use.

Although extremely easy to operate, children should not be allowed to use the cleaner.

General

Use of the high-pressure cleaner is subject to the applicable local regulations.

Besides the operating instructions and the binding accident prevention regulations valid in the country of use, observe recognized regulations for safety and proper use.

Do not use any unsafe work techniques.

Transport

Transport of the high-pressure cleaner is easy on its large wheels.

For safe transport in and on vehicles we recommend preventing the equipment from sliding and tilting. Secure it with tie-downs and apply the parking brake on the castor wheel.

For transport at temperatures around or below freezing 0°C (32°F), anti-freeze should be drawn into the pump beforehand (see chapter 6).

Before starting the cleaner

If your 3-phase cleaner was supplied without a plug, have it fi tted with a suitable 3-phase plug with ground, by a qualifi ed electrician.

Before use, check that the highpressure cleaner is safe and in proper condition.

Regularly check whether the power cord is damaged or shows signs of ageing.

Use the high-pressure cleaner only when the power cord is in a safe condition. (risk of electric shock using damaged cord!).

Check the rated voltage of the high-pressure cleaner before connecting it to the mains power supply. Ensure that the voltage shown on the rating plate corresponds to the voltage of the power supply.

We strongly recommend that the power supply to the high pressure cleaner be connected via a residual current circuit breaker. This device stops the supply of electricity if the leakage current to the ground exceeds 30 mA for 30 ms or it has an ground tester circuit.

Please observe the regulations and provisions applicable in your area. Before putting the highpressure cleaner into service, carry out a visual check of all the major components.

2

1) Options / model variants

NEPTUNE 5 / 7 / 8

CAUTION!

High-pressure water jets can be dangerous if misused. The jet must not be directed at persons, animals, live electrical equipment or the cleaner itself.

Wear appropriate protective clothing and eye protection.

Do not direct the jet towards yourself or towards other persons in order to clean clothes or footwear.

During operation of the cleaner, recoil forces are produced at the gunvalve and spray lance and, when the spray lance is held at an angle, a torque is also created. The gunvalve and spray lancemust therefore be held fi rmly in both hands.

Do not use the cleaner when other people without protective clothing are in the working area.

Check that cleaning will not result in dangerous substances (e.g. asbestos, oil) being washed off the object to be cleaned and harming the environment.

Do not clean delicate parts made of rubber, fabric, etc. with the 0° jet. Keep some distance between high pressure nozzle and surface in order to prevent the surface from damage.

Do not use the high-pressure hose for lifting loads.

Store the cleaner where it will not be exposed

to frost!

Never operate the cleaner without water. Even brief shortages of water result in severe damage to the pump seals.

Operation

Keep cabinet and service door closed during operation.

CAUTION!

Unsuitable extension cords can represent a source of danger. Always unwind cord from the reels completely to prevent the power cord overheating.

Connectors and couplings of extension cords must be watertight.

Extension cords are not recommended, however if necessaray refer to the following recommendations:

Cord length

Cross section

m

 

 

up to16 A

up to 25 A

 

 

 

 

up to 20 m

ø1.5mm²

ø2.5mm²

(US: 30 ft)

14 gauge

12 gauge

(US: 50 ft)

12 gauge

10 gauge

(US: 75 ft)

10 gauge

not recom-

 

 

mended

20 to 50 m

ø2.5mm²

ø4.0mm²

 

 

 

Do not damage the power cord (e.g. by driving over it, pulling or crushing it).

with Bio-Diesel (DIN 51606). english However, our experience has

shown that the fuel quality is often outside the recognized standards. An organic product like Bio-Diesel can be affected by long-term storage (e.g. over the winter), extreme temperatures, or improper transportation.When the condition of the fuel is outside the standards, trouble may occur which cannot be covered by the Warranty.

If the machine is to be operated at fuel stations or in other potentially hazardous areas, the machine may only be employed outside the hazard areas defined in the German „Technical Guidelines for Infl ammable Fluids“ applicable at the point of use due to the potential explosion hazard posed by the burner.

If the machine is to be operated indoors, the local building regulations must be observed for the discharge of the exhaust fumes into the atmosphere. Ensure an adequate supply of fresh air.

If the machine is to be connected to a fl ue gas stack, then local building regulations must be observed. We will be glad to provide tips for connection systems, on request.

CAUTION!

Do not touch or cover the exhaust. Risk of burns and fire.

NOTE!

The maximum permissible working pressure and temperature are printed on the high-pressure hose.

Electrical equipment

Disconnect the power cord by grasping the plug only (do not pull or tug the power cord).

 

CAUTION!

CAUTION!

Do not use the cleaner if the

Unsuitable fuels (e.g. gasoline)

Never spray electrical equip-

power cord or high-pressure

must not be used as they can

ment with water: risk of elect-

hose is damaged.

explode and catch fire.

trical shock and short-circuit.

Ensure adequate air circulation.

Use clean fuel only, free of

The cleaner may only be con-

Do not cover the cleaner or oper-

moisture and contamination.

nected to a correctly installed

ate it in inadequately ventilated

Contact your dealer for fuel

plug socket.

rooms!

source and type recommenda-

 

 

 

tions.

Switching on the cleaner may

 

This machine can be used

cause voltage fluctuations.

 

Voltage fl uctuations should not

 

 

occur if the impedance at the

 

 

 

 

1) Options / model variants

 

transfer point is less than 0.15 3

 

 

If in doubt ask your local electric-

NEPTUNE 5 / 7 / 8

english ity supplier.

Maintenance and repair

CAUTION!

Always remove the plug from the power supply before cleaning or carrying out maintenance work on the cleaner.

Carry out only the maintenance operations described in the operating instructions. Use only original Nilfi sk-Alto spare parts. Do not make any technical modifi cations to the high-pres- sure cleaner.

Ensure that the machine is regularly serviced by authorized Nilfisk-Alto dealers in accordance with the maintenace plan. Failure to do so will void the warranty.

CAUTION!

High-pressure hoses, fittings and couplings are important for the safety of the cleaner. Use only high-pressure parts approved by the manufacturer!

The power cord must not differ from the version specifi ed by the manufacturer and may only be changed by an electrician.

Please contact your local authorized Nilfi sk-Alto equipment distributor for all other maintenance or repair needs!

Testing

The cleaner conforms to the German „Guidelines for Liquid Spray Jet Devices“. The high-pressure cleaner must be subjected to a safety examination in accordance with the „Accident Prevention Regulations for Working with Liquid Spray Jet Devices“ as required, but at least every 12 months, by an authorised inspector.

After all repairs or modifications to electrical equipment, the protective conductor resistance, the insulation resistance and the leakage current must be measured. Furthermore, a visual inspection of the mains power lead, a voltage and current measurement and a function test must be carried out. Our after-

sales service technicians are at your disposal as authorised inspectors.

The complete „Accident Prevention Regulations for Working with Liquid Spray Jet Devices“ are available from the Carl Heymanns Verlag KG, Luxemburger Strasse 449, 50939 Cologne or from the appropriate association of employers’ liability insurances.

The pressure-bearing parts of this high-pressure cleaner have been manufactured in accordance with § 9 of the German Pressure Vessels Ordinance and successfully subjected to a pressure test.

Unloader valve

Pump pressure is reduced by means of an "unloader valve" which returns water to the inlet side of the pump at a minimum pressure. The point at which this occurs is set and sealed at the factory and must not be adjusted.

2 Description

2.1Purpose

This high-pressure cleaner has been designed for professional use in

Agriculture

Industry

Transport industry

Automotive

Municipal Facilities

Janitorial

Construction

Food Industry

etc.

Chapter 5 describes the use of the high-pressure cleaner for various cleaning jobs.

Always use the cleaner as described in these operating instructions. Any other use may damage the cleaner or the surface to be cleaned or may result in severe injury to persons.

4

1) Options / model variants

30 Grip for top cover

 

 

 

NEPTUNE 5 / 7 / 8

2.2

Operating elements

12

Main switch ON/OFF - cold english

 

 

 

water/hot water

See fold-out page at front of these

13

Display (Temperature or

operating instructions.

 

Codes)

1

Spray lance

14

Temperature control

15

Low fuel indicator

2

Spray lance storage

16

Low Nilfisk-Alto AntiStone

3

Control panel

 

(Anti-Scale) indicator

4

Crank handle for

17

Service interval due/expired

 

High pressure hose reel

18

Pump oil low

 

(Neptune ..X)1)

19

Detergent metering knob

 

Cord reel (Neptune ..X2)1)

20

Pressure gauge

5

Fuel level gauge

21

Power ON

6

Tank fi ller for fuel

22

Castor with parking brake

7

Receptacle for service

23

Water supply connection

 

crane and lifting ring1)

24

Tank fi ller for anti-freeze

8

Top cover release

25

Tank fi ller for Nilfi sk-Alto

9

Service door release

 

Anti-Scale

10

Crank handle for

26

Canister for detergent B1)

 

High pressure hose reel

27

High pressure hose reel

 

(Neptune ..X2)1)

 

(Neptune ..X)1)

11

High pressure hose connec-

28

Power cord reel

 

tion for machines without

 

(Neptune ..X2)1)

 

hose reel

29

Tank fi ller for detergent A

3 Before starting the cleaner

3.1Transport and assembly

1.The safest way to lift the machine is to use a fork-lift truck The arrows in the illustration indicate the best places to position the fork.

3.2Set the brake

2.It is also possible to lift the machine by hand from the pallet. Due to the weight this work should be done by at least three persons.

CAUTION!

Do not hold the plastic tank to lift the machine as it could become detached from the frame.

The best places to hold the machine are

on the handle

on the frame between the front wheels and the guide rollers.

Every fuel-burning appliance, such as pressure washers, depends upon a proper mix of fuel and air (by weight) for proper combustion.

Therefore some adjustment of the air supply to the burner may be necessary to take account of altitude and the resulting air pressure.This is true whether your fuel is ‘Natural gas’, Propane or Diesel.

Your Nilfisk-Alto hot water pressure washer was thoroughly tested and adjusted for optimum performance before it left our factory.The factory is located at approximately 200m (650 ft) above sea level, and the combustion settings are optimal for that elevation.

If your location is higher than 1200m (3900 ft) above sea level, your burner may require re-ad- justment for proper performance and best fuel economy. Contact your Dealer or Nilfisk-Alto for assistance.

1.Before using the cleaner for the first time, check it carefully for any faults or damage.

2.Run the machine only when it is in perfect working condition.

3.Set the brake.

1) Options / model variants

5

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