Liebherr ER 954 C User Manual

5 (1)

Excavators Electric

ER 934 C - ER 954 C

Material Handlers

 

 

 

 

ER 934 C Operating Weight: 38,050 – 39,450 kg

 

ER 944 C Operating Weight: 52,050 – 53,750 kg

 

ER 954 C Operating Weight: 63,900 – 76,200 kg

Liebherr ER 954 C User Manual

ER 934 C

Operating Weight: 38,050 – 39,450 kg Engine Capacity: 160 kW / 218 PS

ER 954 C

Operating Weight: 63,900 – 76,200 kg Engine Capacity: 250 kW / 340 PS

ER 944 C

Operating Weight: 52,050 – 53,750 kg Engine Capacity: 200 kW / 272 PS

2 ER 934 C ER 944 C ER 954 C Material Handlers

Performance

These new electric Material Handlers have been designed to meet the specific needs of industrial handling. A wide range of equipment and uppercarriages optimized for long working radius provide the ideal answer to all the demands which arise in the industry.

The performance of the kinematic chain formed from components from our in-house production, combined with the power of the electric motor, maximize the performance of the machine when it comes to lifting power, precision, and speed of operation. The equipment’s performance is enhanced by the mobility provided by the crawler undercarriage.

Comfort

Helping the operator to concentrate on his work and get the best out of his machine is achieved by providing a comfortable driving position, good visibility, and a highly ergonomic layout of the controls. The new electric Material Handlers offer the same level of comfort as on the mobile excavators (arrangement of the controls, driver’s seat, climate control, large window areas, etc.). The electric motor system adds a further layer of comfort thanks to the low noise emissions and absence of vibration. For Liebherr, comfort also means ease of daily maintenance of the machine in terms of access to the service and inspection points, so as to minimize down time.

Reliability

Backed by more than 30 years experience in the construction of electric excavators, Liebherr designed the new ER 934 C, ER 944 C and ER 954 C with the aim of providing top performance whatever the challenge might be. The structure of the machine, using components from our own manufacture for the electric drive, has been completely rethought, and so moves away from simply being an adaptation of a diesel-engine machine. Being intended for key functions in the organization of industrial sites, Liebherr electric Material Handlers provide a very

high level of reliability. The service life of the hydraulic components has also been increased, thanks to the smoother movement of the electric drive. The concept of the single actuator (one single electric motor for all the hydraulic functions) allows

all the low-voltage functions to be concentrated in a single box.

Economy

Investing in the acquisition of an electric Material Handler is a great long-term advantage. Constant increases in the costs of conventional energy sources are pushing up operating charges, and reducing profi t margins considerably. Environmental criteria, in particular CO2 emissions, are also playing a constantly greater part in the choice of power systems and working methods. With the electric drive, Liebherr offers an economical alternative to conventional diesel-engine machines, and a solution with real respect for the environment. Also, the excavator is permanently available, with no need to refill. There are no constraints (e.g. DPF or AdBlue).

ER 934 C ER 944 C ER 954 C Material Handlers

3

Side or rear cable opening for freely positioning the cable on the ground

Power supply through multicore wiring cable entrance (funnel-shaped) especially designed for travelling machines

For longer distances a cable reel can be proposed as an option

Heavy duty connecting box fitted on the middle piece of the undercarriage with switching system

4 ER 934 C ER 944 C ER 954 C Material Handlers

Performance

These new electric Material Handlers have been designed to meet the specifi c needs of industrial handling. A wide range of equipment and uppercarriages optimized for long working radius provide the ideal answer to all the demands which arise in the industry. The performance of the kinematic chain formed from components from our in-house production, combined with the power of the electric motor, maximize the performance of the machine when it comes to lifting power, precision, and speed of operation. The equipment’s performance is enhanced by the mobility provided by the crawler undercarriage.

Exceptional lift capacity

Thanks to optimized kinematics and uppercarriage,

 

the machines offer extended reach and balance

 

with a better absorption of mechanical forces.

Excellent Working

Designed for the most demanding applications, the

Radius

machines offer extended reach and lift capacity in

 

wide working radius.

Fast work cycles

The ER 934 C, ER 944 C and ER 954 C electric

 

excavators are fitted with the Liebherr Torque Con-

 

trol system. The hydraulic guidance system on the

 

excavator operates as a closed circuit, and does

 

not affect the speed of movement of the equip-

 

ment during the working cycle. The high torque and

 

high oil delivery from the guide pump maximize the

 

excavator swing speed.

 

A two-pump hydraulic system allows for operating

 

speeds to be reached which are unequalled any-

 

where. Regeneration on the circuits for the equip-

 

ment allows for optimization of the hydraulic power

 

available and minimizing response time to the opera-

 

tor’s commands.

Precision

The hydraulic control allows for exceptional preci-

 

sion - even at extended reach - contributing to the

 

confidence of the operator and achieving high perfor-

 

mance as a result.

Distributor

Fine response of hydraulic control for maximum working precision

Immediate response to operator‘s commands

Three-pump hydraulic system, one of which is a closed circuit dedicated to uppercarriage swing

High strenght structure

High strength steel sheet at points subject to severe stress.

Stable mounting of equipment elements

Exceptional strength, even under intense loading

ER 934 C ER 944 C ER 954 C Material Handlers

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Reliability - Safety

Automatic Power cut off if the cabinet doors are opened

Automatic power cut off in the event of any anomalies (electric motor or its bearings overheating)

Active safety on the transformers in the electric cabinet

Possible to lock with padlock

6 ER 934 C ER 944 C ER 954 C Material Handlers

Reliability

Backed by more than 30 years experience in the construction of electric excavators, Liebherr designed the new ER 934 C, ER 944 C and ER 954 C with the aim of providing top performance whatever the challenge might be. The structure of the machine, using components from our own manufacture for the electric drive, has been completely rethought, and so moves away from simply being an adaptation of a diesel-engine machine. Being intended for key functions in the organization of industrial sites, Liebherr electric Material Handlers provide a very high level of reliability. The service life of the hydraulic components has also been increased, thanks to the smoother movement of the electric drive. The concept of the single actuator (one single electric motor for all the hydraulic functions) allows all the low-voltage functions to be concentrated in a single box.

Electrical

Totally integrated into the structure of the uppercarriages

system

and accommodated in a metal container, the electric cabinet

 

provides a three-fold level of protection to the components

 

of the electrical system:

 

- Mechanical (insulation from vibrations and from the pos-

 

sible impact of falling objects)

 

- Heat (maintains a constant temperature thanks to the heat-

 

ing resistors which prevent corrosion from condensation)

 

- Electrical earthing of the structure and disconnection from

 

current is controlled from the cab by way of a motorised

 

circuit-breaker.

Protected

The electric cabinet, such as the collecting pipe, provides

electric cabinet

IP55 class protection. A filtered ventilation system which

 

avoids any dust penetration and, with permanent ventila-

 

tion, ensures the thermal balance of all the components.

Electric motor

Liebherr electric excavators are equipped with motors espe-

 

cially designed for really tough applications. The dimensions

 

of the motor allow for the full power to be drawn from the

 

kinematic chain, and so maximises the performance of the

 

machine especially in the combined movements. The motor

 

can resist a momentary overload of up to +25 % of its rated

 

capacities. Protected against penetration by water and dust,

 

its properties correspond to protection class IP55.

 

The temperature of the roller bearings and other bearing

 

elements is constantly monitored, and, in the event of over-

 

heating, the operator is warned of malfunction on the con-

 

sole at the driving position.

Cooling system

 

Undercarriage

 

• Generous dimensions

 

• The undercarriages are those of the EW

for high cooling capacity

 

or S-EW diesel machines for industrial

• Vertical arrangement for increased

 

applications, flat or ribbed tiles

 

 

efficiency and minimal incursion of

 

• The undercarriages are designed and

foreign bodies

 

built especially for electric excavators:

• Powered by a thermostatically

 

- side cable opening

 

- armoured junction box

regulated hydraulic motor

 

 

- electrical collecting pipe

 

 

• Hinged to allow for complete

 

 

cleaning

 

 

• Reversible actuation of the fan

 

 

(without time limit) as option

 

 

 

 

 

 

 

 

 

 

 

ER 934 C ER 944 C ER 954 C Material Handlers

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Cab with control panel

The command arrangement for putting the electrical system under voltage is progressive (3 functions) and the emergency stop button allows for the general cutting of the electric cabinet supply

Available as an option is a cut off system deriving from one source point, which can be activated from the driving position via an additional rotating joint

8 ER 934 C ER 944 C ER 954 C Material Handlers

Comfort

Helping the operator to concentrate on his work and get the best out of his machine is achieved by providing a comfortable driving position, good visibility, and a highly ergonomic layout of the controls. The new electric Material Handlers offer the same level of comfort as on the mobile excavators (arrangement of the controls, driver’s seat, climate control, large window areas, etc.). The electric motor system adds a further layer of comfort thanks to the low noise emissions and absence of vibration. For Liebherr, comfort also means ease of daily maintenance of the machine in terms of access to the service and inspection points, so as to minimize down time.

Driving position

Mounted as standard on a fixed platform of

 

1,200 mm ( 2,000 mm or hydraulic platform on re-

 

quest), the new cab on the electric excavators

 

meets all safety standards in force ( 24 V supply in

 

the operator’s compartment), comfort, panoramic

 

visibility, and ergonomic arrangement of the con-

 

trols for perfect control of the machine.

Low noise emissions

Liebherr electric excavators are really quiet in op-

 

eration. Their measured acoustic level is from 4 to

 

5 dB lower than an equivalent diesel-engine version.

 

The level of noise intensity from a Liebherr electric

 

excavator represents less than a third of the noise

 

generated by a diesel-engine unit.

Carbon gas emission

Zero grams of CO2 emitted per tonne of product

 

handled!

Climate control entirely automatic

Automatic climate control ensures a level of comfort similar to a private car

Two sensors for precise temperature regulation

Ventilation flaps can be adjusted at the touch of a button

Rapid demisting and defrosting of the windscreen thanks to the «reheat“ function

Parallelogram hydraulic lift

Improved visibility of the operator over his workspace

ER 934 C ER 944 C ER 954 C Material Handlers

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Wide range of solutions

Modular arrangement for rapid changeover

Liebherr quick-coupling system, mechanical and hydraulic, for efficient equipment changeover

Quick-coupling arrangement for hydraulic lines (Multi-Coupler)

Complete range of grapples

Range of different wood grapples and grab buckets from Liebherr

10 ER 934 C ER 944 C ER 954 C Material Handlers

Economy

Investing in the acquisition of an electric Material Handler is a great long-term advantage. Constant increases in the costs of conventional energy sources are pushing up operating charges, and reducing profit margins considerably. Environmental criteria, in particular CO2 emissions, are also playing a constantly greater part in the choice of power systems and working methods. With the electric drive, Liebherr offers an economical alternative to conventional diesel-engine machines, and a solution with real respect for the environment. Also, the excavator is permanently available, with no need to refill. There are no constraints (e.g. DPF or AdBlue).

Flexibility and versatility

Liebherr electric Material Handlers are multi-tasking

 

machines. With a wide range of tools, which can be

 

combined with Liebherr quick-coupling systems,

 

they can create a degree of flexibility and versatility

 

which has no comparison anywhere.

Energy costs cut

The energy yield from an electric motor is greater

 

than that of a diesel-engine. Delivering the same kW

 

output in hydraulic power costs three to five times

 

less with an electric excavator than with a diesel-en-

 

gine unit. Liebherr excavators deliver the full power

 

from their kinematic chain and at a lot less cost.

Increased service life

The smooth actuation of the electric drive and the

 

reliability of Liebherr hydraulic components mean

 

that the maintenance costs of the excavator can be

 

reduced considerably.

 

The absence of vibrations and variations in output

 

from a motor, which operates on a torque principle

 

and at constant output, means that the stress on

 

the kinematic chain can be reduced and the option-

 

al pre-heating of the hydraulic system allows for the

 

hydraulic oil to be kept at an optimum temperature

 

right from the start.

Maximum availability

The costs associated with maintenance operations

 

are reduced to a minimum, and that also cuts down-

 

times. The electric motor does not require any main-

 

tenance beyond lubrication of the bearings every

 

3,000 hours. No filters (air, oil) to be changed and no

 

draining of engine oil throughout the entire service

 

life of the machine.

Kinematic chain made by Liebherr

Constant provision of power for the kinematic chain

Reduced wear of hydraulic components

Optimum exploitation of the hydraulic power potential of the system

Backhoe stick with sorting grapple

Numerous combinations are associated with Liebherr’s wide range of tools (straight and angled mono boom, sticks and industrial sticks, etc.)

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