Kyocera FS-3540, FS-3640MFP PARTSLIST

FS-3540MFP FS-3640MFP

PARTS LIST

Published in March 2011

2MCPL070

842MC120

First Edition

NOTES

1. Indicate parts number and parts description together with the machine model name when placing an order.

e.g.	Parts Number	Parts Name	Machine Model	Quantity
	302LW94010	PARTS MAIN PWB ASSY SP
		(3in1 model )	FS-3040MFP	1
	302LX94010	PARTS MAIN PWB ASSY SP
		(4in1 model )	FS-3140MFP	1

2. Parts with "•" are component parts or sub-assemblies of the assembly appearing immediately above them.

e.g.	Parts Number	Parts Name	Parts Number	Parts Name
	302J393032	DK-320	• 302J093092	MC-320

CONTENTS

FIG. 1	Covers .....................................................................	2
FIG. 2	Frames 1 .................................................................	4
FIG. 3	Frames 2 .................................................................	6
FIG. 4	Paper Cassette ........................................................	8
FIG. 5	Paper Feed Section 1 ............................................	10
FIG. 6	Paper Feed Section 2 ............................................	12
FIG. 7	Paper Feed Section 3 ............................................	14
FIG. 8	Paper Feed Section 4 ............................................	16
FIG. 9	Scanner Section ....................................................	18
FIG. 10	Image Formation Section ......................................	20
FIG. 11	Developing Section ................................................	22
FIG. 12	Fuser Section 1 .....................................................	24
FIG. 13	Fuser Section 2 ....................................................	26
FIG. 14	Drive Section .........................................................	28
FIG. 15	Exit Section ...........................................................	30

FIG. 16	Electrical Components ............................................	32
FIG. 17	Operation Section ...................................................	34
FIG. 18 Document Processor 1 ...........................................		36
FIG. 19 Document Processor 2 ...........................................		38
FIG. 20	Accessories ............................................................	40
FIG. 21	Maintenance Kits ....................................................	42
	• INDEX ..................................................................	43

- 1 -

FIG. 1 Covers		2MC/2MD
		101
	102	102
		101
12	13
	102
4
		2

5

8

9	A

11

10

A

14

1

6

3

7

- 2 -

	FIG.	1 Covers
	Ref.	Part.No.	Alternative.	Description	Quantity
	No.				120	230	240
	1	302MC94040	2MC94040	PARTS COVER RIGHT ASSY SP	1	1	1
	2	302LW94170	2LW94170	PARTS COVER TOP ASSY	1	1	1
	3	302MC04020	2MC04020	COVER DIMM	1	1	1
	4	302MC94050	2MC94050	PARTS COVER LEFT ASSY SP	1	1	1
	5	302LW94110	2LW94110	PARTS LID TOP A ASSY SP	1	1	1
	6	302MC94060	2MC94060	PARTS COVER FRONT ASSY SP	1	1	1
	7	302LW94140	2LW94140	PARTS COVER FRONT B ASSY SP	1	1	1
	8	302MC04070	2MC04070	COVER REAR A	1	1	1
	9	302MC04080	2MC04080	LID TOP C	1	1	1
	10	302MC04100	2MC04100	COVER INNER R B	1	1	1
	11	302LW04030	2LW04030	LID TOP B	1	1	1
	12	302MC94080	2MC94080	PARTS COVER SIDE ASSY SP	1	1	1
	13	302MC04050	2MC04050	COVER INNER L	1	1	1
	14	302MC94070	2MC94070	PARTS COVER INNER R ASSY SP	1	1	1

•Parts with "•" are component parts or sub-assemblies of the assembly appearing immediately above them.

				2MC/2MD
Ref.	Part.No.	Alternative.	Description		Quantity
No.					120	230	240
101	7BB200410H	BB105700	+BIND T.T P SCREW 4X10
102	7BB100408H1	BB105830	+BIND T.T S SCREW 4X8

- 3 -

FIG. 2 Frames 1

2MC/2MD

101

101

101

101

7

15

10

3

12

2

11

1

9	4
8	6

14

5

13

19

17

16

20

18

- 4 -

FIG. 2 Frames 1

	Ref.	Part.No.	Alternative.	Description	Quantity
	No.				120	230	240
	1	302J044040	2J044040	FAN R 80	1	1	1
	2	302F944071	2F944071	SOLENOID DLP	1	1	1
	3	302F931190	2F931190	GEAR DLP Z31H	1	1	1
	4	302F994320	2F994320	PARTS MOTOR LIFT ASSY SP	1	1	1
	5	302F925480	2F925480	PULLEY RAIL DOUBLE	1	1	1
	6	302F912360	2F912360	SPRING SHUTTER ARM	1	1	1
	7	302J193040	2J193040	LK-350	1	1	1
	8	302F912340	2F912340	GEAR SHUTTER Z16S	1	1	1
	9	302F912330	2F912330	GEAR SHUTTER Z18S	2	2	2
	10	302F931600	2F931600	CLUTCH DLP	1	1	1
	11	302F912310	2F912310	COVER DRUM SHUTTER	1	1	1
	12	302F912370	2F912370	SPRING SHUTTER L	1	1	1
	13	302F925872	2F925872	SPRING RAIL SW	1	1	1
	14	7SP01000001+H01	SP044290	SW.PUSH	1	1	1
	15	302J044071	2J044071	FAN MOTOR	1	1	1
	16	302F909550	2F909550	GEAR Z26Z15	1	1	1
	17	302F909530	2F909530	GEAR Z50Z16	1	1	1
	18	302F909540	2F909540	GEAR Z49	1	1	1
	19	302F909510	2F909510	GEAR Z40HZ18	1	1	1
	20	302F909520	2F909520	GEAR Z60Z16	1	1	1

•Parts with "•" are component parts or sub-assemblies of the assembly appearing immediately above them.

				2MC/2MD
Ref.	Part.No.	Alternative.	Description		Quantity
No.					120	230	240
101	7BB200416H1	BB105840	+BIND T.T P SCREW 4X16

- 5 -

FIG. 3 Frames 2		2MC/2MD
9	10	11

103

8

3	103
101

1

6

101

104

5

7

102

4

101

2

- 6 -

FIG. 3 Frames 2

	Ref.	Part.No.	Alternative.	Description	Quantity
	No.				120	230	240
	1	302F944150	2F944150	FAN L 80	1	1	1
	2	5FSP03090001+01	SP0A0360	PUSH SWITCH 03 SN /SW-192 N	1	1	1
	3	302LW94200	2LW94200	PARTS PWB ASSY RELAY SP	1	1	1
	4	302F902410	2F902410	SPRING EARTH FAN	1	1	1
	5	302F925480	2F925480	PULLEY RAIL DOUBLE	1	1	1
	6	302LW94040	2LW94040	PARTS SWITCHING REGULATOR (U) SP	1
	6	302LW94050	2LW94050	PARTS SWITCHING REGULATOR (E) SP		1	1
	7	302F944160	2F944160	FAN POWER PWB 50	1	1	1
	8	302LW94190	2LW94190	PARTS PWB ASSY CONNECT-L SP	1	1	1
	9	7AAACCUS+10H001	AA068380	AC CORD ASSY US	1
	10	302FV45020	2FV45020	AC CORD ASSY		1
	11	302FV45040	2FV45040	AC CORD ASSY			1

•Parts with "•" are component parts or sub-assemblies of the assembly appearing immediately above them.

				2MC/2MD
Ref.	Part.No.	Alternative.	Description		Quantity
No.					120	230	240
101	7BB100306H1	BB105820	+BIND T.T S SCREW 3X6
102	7BB202308H	BB105690	+TP-FLAT T.T P SCREW 3X8
103	7BB200410H	BB105700	+BIND T.T P SCREW 4X10
104	C2804100	C2804100	POLYESTER SLIDER WASHER 4.1X10X0.5T

- 7 -

FIG. 4 Paper Cassette

2MC/2MD

A01

6

24

	17		2			23
	1
19			10	12	8
		5		18		12	3
				21
					11	9	4

22 20

16

14

15

7

13

- 8 -

FIG.	4	Paper Cassette						2MC/2MD
Ref.		Part.No.	Alternative.	Description	Quantity
No.					120	230	240
A01	•	302MC93020	2MC93020	CT-360	1	1	1
1		302F909180	2F909180	HOLDER RETARD	1	1	1
2	•	302F909191	2F909191	GUIDE RETARD	1	1	1
3	•	302F909031	2F909031	LEVER BASE CAS REAR	1	1	1
4	•	302F909040	2F909040	SPRING BASE CAS REAR	1	1	1
5	•	302F909200	2F909200	SPRING RETARD	1	1	1
6	•	302F909210	2F909210	PAD BOTTOM	1	1	1
7	•	302MC09030	2MC09030	COVER LIFT GEAR	1	1	1
8	•	302MC09060	2MC09060	CURSOR END	1	1	1
9	•	302F909090	2F909090	LEVER END CURSOR	1	1	1
10	•	302F909250	2F909250	SPRING SIZE FIX	1	1	1
11	•	5MMW151SD003	2BS06100	SPRING END /3070P319 A4	1	1	1
12	•	5MMW166LD010	2B700070	SPRING LOCK GUIDE /FS-1200 A4	2	2	2
13	•	302F909131	2F909131	GEAR LIFT Z64	1	1	1
14	•	302F909140	2F909140	GEAR JOINT Z16	1	1	1
15	•	302F909151	2F909151	LEVER INDICATOR	1	1	1
16	•	302F909160	2F909160	BUSH LIFT 6	1	1	1
17	•	302F909171	2F909171	RETARD ROLLER ASSY	1	1	1
18	•	302F909070	2F909070	LEVER SIDE CURSOR	1	1	1
19	•	302MC09050	2MC09050	COVER CASSETTE TOP	1	1	1
20	•	302MC09070	2MC09070	LABEL DIAL A6	1	1	1
21	•	302MC09080	2MC09080	LABEL A6	1	1	1
22	•	302MC09010	2MC09010	BASE CASSETTE	1	1	1
23	•	302MC09020	2MC09020	BASE CASSETTE REAR	1	1	1
24		302MC09040	2MC09040	LID CASSETTE	1	1	1

•Parts with "•" are component parts or sub-assemblies of the assembly appearing immediately above them.

- 9 -

FIG. 5 Paper Feed Section 1

2MC/2MD

				13
				14
				1
				101
			9
15				11
				12
21
			10	2
18
				7
A01	19
				5
				4
17		22		3
	16			4
				8

4 3

23

20

6

4

5

- 10 -

FIG. 5 Paper Feed Section 1								2MC/2MD
Ref.		Part.No.	Alternative.	Description	Quantity
No.					120 230 240
1		302MC08010	2MC08010	FRAME MPF	1	1	1
2		302F908380	2F908380	SP PULLEY FEED	1	1	1
3		302F929060	2F929060	SHAFT FEED DU	2	2	2
4		302F929050	2F929050	PULLEY FEED DU	6	6	6
5		5MVX111DN002	3B706590	BUSH SP PULLEY /40283V0099 A4	2	2	2
6		302F908150	2F908150	SP PULLEY TURN	1	1	1
7		302F908130	2F908130	GEAR MPF Z30	1	1	1
8		5AAVR0LL+051	2CL16130	ROLLER M/P ASSY /43487B0027 A4	1	1	1
9		302F908280	2F908280	SP ACTUATOR MPF	1	1	1
10		302F908120	2F908120	ACTUATOR MPF A	1	1	1
11		302F908210	2F908210	ACTUATOR MPF B	1	1	1
12		302F908330	2F908330	SPRING LEVER LOCK R	1	1	1
13		302J008050	2J008050	SPRING LEVER LOCK L	1	1	1
14		302F908230	2F908230	SPRING EARTH CONNECTOR	1	1	1
A01	•	302MC94030	2MC94030	PARTS BASE MPF SP	1	1	1
15		302F994070	2F994070	SEPARATOR MP ASSY	1	1	1
16	•	302F908100	2F908100	SPRING BOTTOM MPF R	1	1	1
17	•	302F908270	2F908270	SP BOTTOM MPF L	1	1	1
18	•	302F908290	2F908290	SP SEPARATOR MPF	1	1	1
19	•	302F908300	2F908300	SPRING LOCK MPF	1	1	1
20	•	302MC08020	2MC08020	BASE MPF	1	1	1
21	•	302MC08030	2MC08030	CURSOR MPF L	1	1	1
22	•	302MC08040	2MC08040	CURSOR MPF R	1	1	1
23		302LW94090	2LW94090	PARTS COVER MPF ASSY SP	1	1	1

101 7BB100408H1

BB105830

+BIND T.T S SCREW 4X8

•Parts with "•" are component parts or sub-assemblies of the assembly appearing immediately above them.

- 11 -

FIG. 6 Paper Feed Section 2

2MC/2MD

2

27

1

19

9

			19
				32
				8		39
			10
	38						31		103
28	35						40
	34		12					103	103
			38					7
			36
			35				20		103
			30
		29
			33 28
								21
				17					6
							23
				16		11
							22		102
26			14
			15	16		37
	13		18		4	5
	24			3
	24
									101
				27
			25

- 12 -

FIG. 6 Paper Feed Section 2

	Ref.	Part.No.	Alternative.	Description	Quantity
	No.				120	230	240
	1	302F994110	2F994110	DC BRUSH ASSY	1	1	1
	2	302F994120	2F994120	REGIST KIT	1	1	1
	3	302F924120	2F924120	SPRING TC CHARGE	1	1	1
	4	302J024020	2J024020	SPRING SEP CHARGE	1	1	1
	5	302F924140	2F924140	SPRING EARTH	1	1	1
	6	302J044030	2J044030	FAN ENGINE PWB 35	1	1	1
	7	302MC94140	2MC94140	PARTS PWB ENGINE ASSY SP	1	1	1
	8	302F924071	2F924071	GUIDE PAPER CHUTE	1	1	1
	9	302F994300	2F994300	ROLLER TRNSFER ASSY SP	1	1	1
	10	302F924520	2F924520	SP RELEASE TC L	1	1	1
	11	302F931490	2F931490	BUSH FEED DRIVE	2	2	2
	12	302F924480	2F924480	LEVER RELEASE DLP L	1	1	1
	13	302F924280	2F924280	SPRING MAIN CHARGE	1	1	1
	14	302F924340	2F924340	SPRING BIAS CHARGE	1	1	1
	15	302F924150	2F924150	ACTUATOR REGIST	1	1	1
	16	302F924270	2F924270	SPRING REGIST SENSOR	2	2	2
	17	302F924220	2F924220	ACTUATOR DU	1	1	1
	18	302F924090	2F924090	LEVER EMPTY	1	1	1
	19	302F924760	2F924760	PULLEY GUIDE	4	4	4
	20	302F924380	2F924380	SPRING RELEASE FUSER R	1	1	1
	21	302F924240	2F924240	LEVER RELEASE FUSER R	1	1	1
	22	302F924320	2F924320	SPRING RELEASE DLP R	1	1	1
	23	302F924490	2F924490	LEVER RELEASE DLP R	1	1	1
	24	302GA24030	2GA24030	ROLLER MIDDLE ASSY	2	2	2
	25	2BC06510	2BC06510	BUSHING 8	1	1	1
	26	302H024830	2H024830	BUSH 8	1	1	1
	27	2BC06910	2BC06910	STOPPER 6	2	2	2
	28	302H702590	2H702590	BUSH SCREW	2	2	2
	29	302H024370	2H024370	BUSH 6 EW	1	1	1
	30	302F924700	2F924700	GEAR REG Z26H-Z33H	1	1	1
	31	302F924190	2F924190	BUSH TRANSFER R	1	1	1
	32	302F924830	2F924830	BUSH TRANSFER L	1	1	1
	33	2BC06980	2BC06980	STOPPER 5	1	1	1
	34	302F924020	2F924020	ROLLER REGIST UP	1	1	1
	35	302F924160	2F924160	BUSH REGIST	2	2	2
	36	302F924430	2F924430	GEAR REGIST Z23H	1	1	1
	37	302F931430	2F931430	GEAR FEED ROLL Z27H	1	1	1
	38	302F924460	2F924460	SPRING REGIST R	2	2	2
	39	302F924390	2F924390	SPRING TC L	1	1	1
	40	302F924400	2F924400	SPRING TC R	1	1	1

				2MC/2MD
Ref.	Part.No.	Alternative.	Description		Quantity
No.					120	230	240
101	7BB200410H	BB105700	+BIND T.T P SCREW 4X10
102	7BB100314H	BB112130	+BIND T.T S SCREW 3X14
103	7BB100306H1	BB105820	+BIND T.T S SCREW 3X6

•Parts with "•" are component parts or sub-assemblies of the assembly appearing immediately above them.

- 13 -