KEYENCE LS-9030D User Manual

Using the Air Purge Unit

96M12695
DANGER
WARNING
CAUTION
NOTICE
NOTICE
Important
At the time of shipping, the air purge unit is attached to the sensor head. By using the air purge unit, you can reduce the dirt on the transmitter and receiver caused by water, dust and other debris.
LS-9006D/LS-9030D
Instruction Manual
Read this manual before using the product in order to achieve maximum performance. Keep this manual in a safe place after reading it so that it can be used at any time.

Introduction

This Instruction Manual provides the hardware information of the LS-9006D/ LS-9030D. When reading the information pertaining to the usage methods and the
WARRANTIES AND DISCLAIMERS” section, be sure to also read the
“ corresponding parts of the “LS-9000 Series User's Manual.” Keep this manual in a safe place for future reference. Ensure that the end user of this product receives this manual.
Safety precautions on laser products
z Symbols
The following symbols alert you to important messages. Be sure to read these messages carefully.
It indicates a hazardous situation which, if not avoided, will result in death or serious injury.
It indicates a hazardous situation which, if not avoided, could result in death or serious injury.
It indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
It indicates a situation which, if not avoided, could result in product damage as well as property damage.
It indicates cautions and limitations that must be followed
Important
during operation.
How to use the air purge unit
zLS-9006D
To use LS-9006D’s air purge unit, prepare the following off-the-shelf items:
•PC6-M5 (PISCO fitting) (Recommended)
• Air tube (Outer diameter
φ6
1 Attach the fitting on the air purge unit.
Recommended tightening torque: 1 to 1.5 N・m
If you use an L-shaped fitting, make sure that the threaded portion will not become loose due to twisting of the tube.
2 Insert the air tube into the fitting.
It indicates additional information on proper operation.
Point

Mounting the Head

Mounting method
zUsing the top mounting holes
Secure the head by inserting the provided hexagon socket bolts (M6 x L25) through the mounting holes on the base surface and tightening them.
Maximum tightening torque value
• LS-9006D: 5.2 N・m
• LS-9030D
zUsing the bottom mounting holes
Secure the head using the mounting holes located on the bottom panel of the base (M6 12 mm deep).
Maximum tightening torque value
• LS-9006D: 5.2 N・m
• LS-9030D
5.2 N・m
LS-9030D mounting example
5.2 N・m
LS-9030D mounting example
• Supply air flow rate: 20L/min to 40L/min
• Air pressure: Approx. 60 kPa The air pressure is measured before the air purge. The pressure will vary depending on the point of measurement. Be sure to check the performance based on the air flow.
• Be sure to use clean, dry air.
• The air purge performance and the measurement accuracy of the sizer can be affected by the usage environment and/or the condition of the air source. Determine the specifications for the air source and the glass cleaning schedule in accordance with the actual operating conditions.
When cleaning the receiver, remove the air purge unit that is secured with four screws as shown below. Maximum tightening torque for securing the unit: 1.5 N
m
1
E LS-9006D/LS-9030D
LS-9030D
NOTICE
z
To use LS-9030D’s air purge unit, prepare the following off-the-shelf items:
•PC6-M5 (PISCO fitting) (Recommended)
• Air tube
Outer diameter φ6
1 Remove the set screw from the inlet to which the fitting will be
attached. (2 mounting points)
Recommended tightening torque: 1 to 1.5 N・m
If you use an L-shaped fitting, make sure that the threaded portion will not become loose due to twisting of the tube.
2 Insert the air tube into the fitting.

Using the Pulley Jig

The following describes how to mount the pulley unit to the casing. The compatible combinations for pulley models and sensor heads are shown below.
LS-9006D : OP-87750
LS-9030D : OP-87749
For LS-9006D
1 Place the jig into the notched section of air purge unit.
2 Secure it using the provided hexagon socket bolts (M5 x L15).
• Supply air flow rate:
Important
When cleaning the receiver, remove the air purge unit that is secured with four screws as shown below. Maximum tightening torque for securing the unit: 1.5 N
40L/
min to 80L/min (20 L/min to 40L/min per unit)
• Air pressure: Approx. 40 kPa. The air pressure is measured before the air purge. The pressure will vary depending on the point of measurement. Be sure to check the performance based on the air flow.
• Be sure to use clean, dry air.
• The air purge performance and the sizer’s measurement accuracy can be affected by the usage environment and/or the condition of the air source. Determine the specifications for the air source and the glass cleaning schedule in accordance with the actual operating conditions.
m
For LS-9030D
1 Place the jig into the notched section of air purge unit.
2 Secure it using the provided hexagon socket bolts (M5 x L15).
E LS-9006D/LS-9030D
2

Using the Display Panel Support

The following describes how to mount the display panel support (OP-87757) to the casing.
Common to LS-9006D/LS-9030D
1 Mount the display panel support to the display panel (LS-D1000) using
the provided bolts (M4 x L10).
Maximum tightening torque for securing the unit: 0.75 N・m
2 Mount the display panel support to the casing using the provided
bolts (M5 x L12).

Specifications

Model LS-9006D LS-9030D Measurement target Minimum object sensitivity 0.04 mm 0.3 mm Repeatability Measurement position
accuracy Sampling frequency* Light source InGaN green LED Monitor function Unavailable
Environment resistance
Sensor head protection
ructure
st Material Aluminum Weight Approx. 4.8 kg Approx. 9 kg
*1 A ± 2σ margin of error when measuring the outer diameter of φ1.0 mm round
bars in the center of the measurement area with the average measurement number set as 2048 times.
*2 A ± 2
*3 Margin of error when a moving
*4 Margin of error when a moving
*5 The sampling frequency will vary according to the number of OUTs that have
σ margin of error when measuring the outer diameter of φ10 mm round
bars in the center of the measurement area with the average measurement number set as 2048 times.
measurement area.
measurement area.
been
set and the use of the mutual interference prevention function.
5
Operating ambient temperature
Operating
mbient
a humidity
Ambient
uminance
l Vibration
r
esistance
Impact
esistance
r
φ0.04 mm φ6 mm φ0.3 mm φ30 mm
1
μm*
±0.03
3
μm*
±0.5
16000 times/sec
0 to + 50ºC
20 to 85% RH o condensation)
(N
Incandescent lamp/Fluorescent lamp:
10 to 55 Hz, double amplitude 1.5 mm;
IP67 (including the connector part) 
φ1.0 mm round bar is measured in the
φ10 mm round bar is measured in the
3000 lx or less
2 hrs in X, Y and Z directions
15 G/6 ms
±0.1 μm*
±2 μm*
2
4
The panel support can be mounted on either side of the casing.
zAir purge unit
Model OP-87751 Material Aluminum Weight Approx. 1500 g
OP-87752
Approx. 400 g
zTarget holder pulley
Model OP-87749 Material Aluminum (Main unit), SUS (Pulley part) Weight Approx. 300 g
OP-87750
zDisplay panel support
Model OP-87757 No. of mountable display panels 1 Material Steel Weight
Approx. 250
3
E LS-9006D/LS-9030D

Characteristics

Zero point
*1
180
89
±1.5μm
±0.5μm
Y-axis head
receiver
X-axis head
receiver
±0.5
±0.5
2
4
2
4
6
6
X-axis measurement area
Y-axis measurement area
Unit: mm
Unit: mm
Measurement range and accuracy
zLS-9006D
zLS-9030D
Zero point
±0.5
200
*1
Y-axis head
receiver
X-axis head
receiver
±0.5
145
* Zero point is the intersection of the optical center of each X and Y axis
measurement range.
X-axis measurement area
Y-axis measurement area
30
30
20
10
±2μm ±5μm
10
20
* Zero point is the intersection of the optical center of each X and Y axis
measurement range.
Temperature characteristics
The following shows the typical examples of the temperature characteristics.
zLS-9006/LS-9006M/LS-9006D (X-axis, Y-axis)
Temperature 0°C 10°C 20°C 30°C 40°C 50°C Drift
-
0.18-0.06 0.00 0.08 0.12 0.19
Unit: μm
*Whenaφ1roundbarismeasuredinthecenterofthemeasurementarea
(20ºCasreference)
zLS-9030/LS-9030M/LS-9030D (X-axis, Y-axis)
Temperature 0°C 10°C 20°C 30°C 40°C 50°C Drift 0.28 0.14 0.00
*Whenaφ10roundbarismeasuredinthecenterofthemeasurement
area(20ºCasreference)
-
0.07-0.25
-
0.4
Unit: μm
E LS-9006D/LS-9030D
4

Dimensions

4 x φ7
Measuring position
(Mounting hole)
4 x M6
Effective depth 12
5 Effective depth 8 Fitting mounting screw
(85)
(85)
260
240
8
10
47
180
18
93
87
316
22.5
2417
89±0.5
180±0.5
78
147
24
134
Air purge unit*
1
Zero point*
2
R22
R22
Measuring position
Airpurgeunit*
1
20
215
69.6
220.4
62
(85)
(85)
140
360
130
255
316
13
330
20
40
13.5
145±0.5
200±0.5
Zero point*
2
36
R22
R22
33.9
2 x M5 Effective depth 8
Fitting mounting screw
4 x M6 Effective depth 12
4 x φ7
(Mounting hole)
100°
9
6
18
88
23 54
108
106.9
(115)
22.5 (3.5)
20
20
36
8
8
4 x φ5.4
φ16 φ16
Spot facing φ11 Depth 20
44
79.4
(1.8)
39
141
32.7
32.7
141
39
Fitting mounting screw
M5 Effective depth 8
Sensor head
zLS-9006D
Target holder pulley
Unit: mm
zOP-87749 (For LS-9030D)
Unit: mm
27.5
*1 Air purge unit is removable *2 Zero point is the intersection of the optical center of each X and Y axis
measurement range.
zLS-9030D
100°
17
15
19
4 x φ5.8
Spot facing φ11 Depth13.5
77
167
24
7
38
zOP-87750 (For LS-9006D)
(5.5)
φ24
96
36 40
φ24
85.8
(97.8)
*1 Air purge unit is removable *2 Zero point is the intersection of the optical center of each X and Y axis
measurement range.
Air purge unit
zOP-87751 (For LS-9030D)
5
Unit: mm
E LS-9006D/LS-9030D
Copyright (c) 2013 KEYENCE CORPORATION. All rights reserved.
12695E 1093-1 96M12695 Printed in Japan
zOP-87752 (For LS-9006D)
29.2
10
88
88
21
20.4
Fitting mounting screw
M5 Effective depth 8
90
63
75
90
75
74
5211
26
(8)
Mounting hole for LS-D1000
Mounting hole
4 x φ4.8
3 x φ5.5
35°
(Range of motion)
35°
(Range of motion)
Display Panel Support
zOP-87757
WARRANTIES AND DISCLAIMERS
(1) KEYENCE warrants the Products to be free of defects in materials and
workmanship for a period of one (1) year from the date of shipment. If any models or samples were shown to Buyer, such models or samples were used merely to illustrate the general type and quality of the Products and not to represent that the Products would necessarily conform to said models or samples. Any Products found to be defective must be shipped to KEYENCE with all shipping costs paid by Buyer or offered to KEYENCE for inspection and examination. Upon examination by KEYENCE, KEYENCE, at its sole option, will refund the purchase price of, or repair or replace at no charge any Products found to be defective. This warranty does not apply to any defects resulting from any action of Buyer, including but not limited to improper installation, improper interfacing, improper repair, unauthorized modification, misapplication and mishandling, such as exposure to excessive current, heat, coldness, moisture, vibration or outdoors air. Components which wear are not warranted.
(2) KEYENCE is pleased to offer suggestions on the use of its various Products.
They are only suggestions, and it is Buyer's responsibility to ascertain the fitness of the Products for Buyer’s intended use. KEYENCE will not be responsible for any damages that may result from the use of the Products.
(3) The Products and any samples ("Products/Samples") supplied to Buyer are
not to be used internally in humans, for human transportation, as safety devices or fail-safe systems, unless their written specifications state otherwise. Should any Products/Samples be used in such a manner or misused in any way, KEYENCE assumes no responsibility, and additionally Buyer will indemnify KEYENCE and hold KEYENCE harmless from any liability or damage whatsoever arising out of any misuse of the Products/ Samples.
(4) OTHER THAN AS STATED HEREIN, THE PRODUCTS/SAMPLES ARE
PROVIDED WITH NO OTHER WARRANTIES WHATSOEVER. ALL EXPRESS, IMPLIED, AND STATUTORY WARRANTIES, INCLUDING, WITHOUT LIMITATION, THE WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, AND NON-INFRINGEMENT OF PROPRIETARY RIGHTS, ARE EXPRESSLY DISCLAIMED. IN NO EVENT SHALL KEYENCE AND ITS AFFILIATED ENTITIES BE LIABLE TO ANY PERSON OR ENTITY FOR ANY DIRECT, INDIRECT, INCIDENTAL, PUNITIVE, SPECIAL OR CONSEQUENTIAL DAMAGES (INCLUDING, WITHOUT LIMITATION, ANY DAMAGES RESULTING FROM LOSS OF USE, BUSINESS INTERRUPTION, LOSS OF INFORMATION, LOSS OR INACCURACY OF DATA, LOSS OF PROFITS, LOSS OF SAVINGS, THE COST OF PROCUREMENT OF SUBSTITUTED GOODS, SERVICES OR TECHNOLOGIES, OR FOR ANY MATTER ARISING OUT OF OR IN CONNECTION WITH THE USE OR INABILITY TO USE THE PRODUCTS, EVEN IF KEYENCE OR ONE OF ITS AFFILIATED ENTITIES WAS ADVISED OF A POSSIBLE THIRD PARTY’S CLAIM FOR DAMAGES OR ANY OTHER CLAIM AGAINST BUYER. In
some jurisdictions, some of the foregoing warranty disclaimers or damage limitations may not apply.
BUYER'S TRANSFER OBLIGATIONS:
If the Products/Samples purchased by Buyer are to be resold or delivered to a third party, Buyer must provide such third party with a copy of this document, all specifications, manuals, catalogs, leaflets and written information provided to Buyer pertaining to the Products/Samples.
E 1101-3
E LS-9006D/LS-9030D
6
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