KEYENCE LR-TB5000 User Manual

WARNING

NOTICE

WARNING

NOTICE

WARNING

Laser emission point

Laser warning and explanation label

Class 2 (English) Class1

Class 2 (included with the product in each language)

96M12739

All-Purpose Laser Sensor

LR-TB5000 Series

Instruction Manual

Read this manual before using the product in order to achieve maximum performance. Keep this manual in a safe place after reading it so that it can be used at any time.

The following symbols alert you to important messages. Be sure to read these messages carefully.

It indicates a hazardous situation which, if not avoided, could result in death or serious injury.

It indicates a situation which, if not avoided, could result in product damage as well as property damage.

 Laser warning and explanation labels

XX-XXXX

1567

1234

MODE

DISP

z Laser warning and explanation labels

• Attached to the cable

1 Introduction

Safety Information for LR-TB Series

• This product is only intended to detect object(s). Do not use this product for the purpose to protect a human body or part of a human body.

• This product is not intended for use as an explosion-proof product. Do not use this product in a hazardous location and/or potentially explosive atmosphere.

• This product uses DC power. The product may explode or burn if an AC voltage is applied.

• Do not wire the cable along with power lines or high-tension lines, as the sensor may malfunction or be damaged due to noise.

• When using a commercially available switching regulator, ground the frame ground terminal and ground terminal.

• Do not use this product outdoors or in a location in which its light-receiving surface will come in direct contact with stray ambient light.

Safety Precautions on Laser Product

This product uses a semiconductor laser as its light source.

• Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.

• Follow the instructions mentioned in this manual. Otherwise, injury to the human body (eyes and skin) may result.

• Laser emission from this product is not automatically stopped when it is disassembled. Do not disassemble this product.

• Precautions on Class 2 Laser Product

- Do not stare into the direct or specularly reflected beam.

- Do not direct the beam at people or into areas where people

might be present.

- Be careful of the path of the laser beam. If there is a possibility that the operator may be exposed to the specular or diffuse reflections, block the beam by installing a protective enclosure.

- Install this product so that the path of the laser beam is not as the

same height as that of human eye.

• Precautions on Class 1 Laser Product

- Do not stare into the direct or specularly reflected beam.

Item Description

Model

Wavelength 660 nm

Pulse width 4.3 ns

FDA(CDRH) Part1040.10

JIS C 6802/ IEC 60825-1

* The laser classification for FDA (CDRH) is implemented based on IEC60825-1 in

accordance with the requirements of Laser Notice No.50.

Laser class* Class 2 laser product Class 1 laser product

Output 1.0 mW 390 μW

Laser class Class 2 laser product Class 1 laser product

Output 1.0 mW 390 μW

LR-TB5000

LR-TB5000C

LR-TB5000CL

• Included with the product

* For a Class 2 laser product, select from the warning and explanation labels included

in the package the appropriate warning and explanation label according to the country and region where the Class 2 laser product will be used. Then, affix the warning and explanation label over top of the existing warning and explanation label on the product.

Precautions on Regulations and Standards

 CSA Certificate

LR-TB series complies with the following CSA and UL standards and has been certified by CSA (Class 2252 06 / Class 2252 86).

• Applicable standard: CAN/CSA C22.2 No.61010-1

• Use the following power supply. CSA/UL certified power supply that provides Class 2 output as defined in the CEC (Canadian Electrical Code) and NEC (National Electrical Code), or CSA/UL certified power supply that has been evaluated as a Limited Power Source as defined in CAN/ CSA-C22.2 No. 60950-1/UL60950-1

• Use this product at the altitude of 2000 m or less.

• Use this product at the level of overvoltage category I.

• Use this product at pollution degree 3.

• Indoor use only.

 CE Marking

Keyence Corporation has confirmed that this product complies with the essential requirements of the applicable EC Directive, based on the following specifications. Be sure to consider the following specifications when using this product in a member state of the European Union.

z EMC Directive (2004/108/EC)

• Applicable standard EMI : EN60947-5-2, Class A

z Low-voltage Directive (2006/95/EC)

• Applicable standard: EN61010-1, EN60825-1

• Use the power supply that has been evaluated as a Limited Power Source as defined in IEC60950-1/EN60950-1.

• Use this product at the altitude of 2000 m or less.

• Use this product at the level of overvoltage category I.

• Use this product at pollution degree 3.

• Indoor use only

Remarks: These specifications do not give any guarantee that the end-product with this

product incorporated complies with the essential requirements of the EMC Directive. The manufacturer of the end-product is solely responsible for the compliance of the end-product itself according to the EMC Directive.

UL61010-1

EMS : EN60947-5-2

Package Contents

Indicator

Output 1 ON : Orange* Output 1 OFF: Green* Error : Flashing red * The indicator flashes when two conditions below

are met;

• Stability output tur ns ON ( page 10).

• Output 1 turns OFF when output logic is N.O. or turns ON when output logic is N.C.

[SET] Button

The operation of this button varies depending on the detection mode ( page 5). Example: 2-point calibration

1. Press this button with no workpiece present.

2. Press this button with a workpiece present.

[DISP/S] Button

 Pressed for 1 second or less:

Changes the setting value ( page 7)

 Held for 3 seconds or more:

Switches to the display screen ( page

[MODE/T] Button

 Pressed for 1 second or less:

Changes the setting value ( page 7)

 Held for 3 seconds or more:

Switches to the setting screen ( page

Load (input device)

Analog current or voltage input device

1, brown

4, black

2, white

3, blue

20 ... 30 V

0 V

1, brown

4, black

2, white

3, blue

20 ... 30 V

0 V

1, brown

4, black

2, white

3, blue

20 ... 30 V

0 V

1, brown

4, black

2, white

3, blue

20 ... 30 V

0 V

• Main unit

• Instruction manual

• Laser warning and explanation labels (LR-TB5000/LR-TB5000C only)

Specifications

Part Functions

Model

Detectable distance

Spot diameter Variable (use a spot diameter of 40 mm or less)

Response time

Light source

Mutual interference prevention function

Timer OFF/OFF delay/ON delay/One-shot

Power voltage 20 to 30 VDC, including 10% ripple (P-P), Class 2 or LPS

Current consumption 50 mA or less (without load)

*4*5

I/O

Protection circuit

Environmental resistance

Material

Weight

Cable

Cable with connector M12

Type Red laser (660 nm)

Laser class

Control output

External input

Analog output

Enclosure rating IP65/IP67 (IEC60529)

Ambient light Incandescent lamp/Sunlight: 100000 lux or less

Ambient temperature

Ambient humidity 35 to 85%RH (no condensation)

Shock resistance 1000m/s2 in X, Y, Z axis directions respectively 6 times

Vibration resistance

LR-TB5000 -

LR-TB5000C LR-TB5000CL

60 to 5000 mm

1 ms/10 ms/25 ms/

100 ms/1000 ms

selectable

Class 2 laser product

IEC60825-1,FDA(CDRH)

Part1040.10

4 units (when using the interference prevention function)

NPN open collector/PNP open collector selectable

Residual voltage: 2 V or less, N.O./N.C. selectable

Short-circuit current: 1 mA or less for both NPN and PNP

For the applied voltage, see the wiring diagrams

Current output: 4 to 20 mA with a max. load resistance

Voltage output: 0 to 10 V with an external load resistance

Protection against reverse power connection,

power supply surges, output overcurrent, output surge,

10 to 55 Hz Double amplitude 1.5 mm in the X, Y, Z axis

Case: Zinc die cast (Nickel chrome plating), I

and buttons: PES, Lens cover and display: PMMA

M12 connector (only for the cable with connector M12 type):

Cable type: Approx. 200 g (Including cable)

Cable with connector M12 type: Approx. 160 g

30 VDC or less, 50 mA or less,

Transmission OFF / Tuning /

Reference surface update selectable

( page 2 in the instruction manual).

For the input times, see the time charts

( page 4 in the instruction manual).

Current output / Voltage output selectable

of 5 kΩ or more

and reverse output connection

-20 to +55°C (no freezing)

directions respectively, 2 hours

(scratch-resistant coating specifications),

Cable bushing: PBT, Cable: PVC,

TPE, PBT, Nickel-plated brass

2 ms/20 ms/50 ms/

200 ms/2000 ms

Class 1 laser product

IEC60825-1,FDA(CDRH)

Part1040.10

of 500 Ω

*1 The range for displayable distance is from 50 to 5200. *2 The laser classification for FDA (CDRH) is implemented based on IEC60825-1 in

accordance with the requirements of Laser Notice No.50. *3 150mA or less (with load) *4 You can select the I/O from the following combinations.

Control output × 2, control output + external input, control output + analog output,

external input + analog output

(For details on the setting method, see page 3 of the instruction manual.) *5 IO-Link specification v.1.1/COM2 (38.4 kbps) is supported.

You can download a setup file from the KEYENCE website (http://www.keyence.com).

If you are using the product in an environment in which you cannot download files

over the Internet, contact your nearest KEYENCE office.

selectable

ndicator cover

XX-XXXX

1 2

1567

1234

DISP MODE

For a more detailed explanation, see "Switching between Display Screens" (page 8).

2 Installation and Wiring

Installation

• Tightening torque for the mounting holes: 1.5 N·m (M4 screw)

• If the detecting object has a mirrored surface, install the sensor in a position where specular reflection will not penetrate the optical receiver.

Wiring

With the LR-TB Series, you can select the functions of the I/O wires (black and white) from the combinations shown below during the initial settings. "3 Initial Settings" (page 3) Independently isolate any I/O wires that you will not use.

 Out1+Out2

z NPN z PNP

 Input+Out1

z NPN z PNP

 Out1+Analog

1, brown

4, black

2, white

3, blue

20 ... 30 V

0 V

1, brown

4, black

2, white

3, blue

20 ... 30 V

0 V

1, brown

4, black

2, white

3, blue

20 ... 30 V

0 V

1, brown

4, black

2, white

3, blue

20 ... 30 V

0 V

WIDE

NARROW

Use the dial on the back of the sensor to adjust the spot diameter.

WIDE

NARROW

0X mm

Diameter of approx. 6 mm

WIDE

NARROW

0 X mm

Diameter of approx. 40 mm

3-1. I/O Selection ( page 4)

3-2. External Input Selection ( page 4)

3-5. NPN/PNP Selection ( page 4)

3-3. Analog Selection ( page 4)

3-4. Analog Lower Limit ( page 4)

3-4. Analog Upper Limit ( page 4)

z NPN z PNP

3 Initial Settings

When you turn on the LR-TB Series for the first time after you purchase it or when you have initialized the LR-TB Series, the following initial settings must be configured.

Display Units

and

Press for 3 seconds or more

 Input+Analog

z NPN z PNP

Adjusting the Spot Diameter

Narrow Spot Setting

NARROW 1 2 3

X (Approx.) 500 1000 2000

Parallel Light Setting

WIDE

NARROW

Start Config.

Select I/O

Out1+Out2

Select Output

NPN

Input+Out1

mm inch feet

Out1+Out2 Input+Out1 Out1+Analog Input+Analog

Select Input

Laser Off

Select Analog

4 - 20 mA

Analog Scaling

4 mA = 0

Analog Scaling

20 mA = 5000

NPN PNP

Out1+Analog or Input+Analog

Laser Off Tuning DATUM Preset

4 - 20 mA 0 - 10V

9999 ...

Wide Spot Setting

WIDE5678

X (Approx.) 5000 3000 1500 750

• When detecting objects that have holes in them, you can perform stable detection by making the spot diameter larger.

• Set the spot diameter so that it is 40 mm or less at the desired detecting distance.

End Config.

1 2

1234

500

•

After you have finished configuring the initial settings, you will not be able to reconfigure the unit, I/O, analog selection, or NPN/PNP selection. To change any of these settings, you will

RUN

have to initialize the product . "Initialization" (page 8).

3-1. I/O Selection

Input

> 60 ms

OFF

Updated reference surface

Updated output

Input

> 5 ms

< 60 ms

Response

time

OFF

Analog 4 mA 0

Analog 20 mA 5000

Analog 4 mA 4000

Analog 20 mA 2000

Analog 4 mA 2000

Analog 20 mA 4000

10 V

0 50 5000

0 V

10 V

0 2000 4000

0 V

10 V

0 2000 4000

0 V

Analog 0V

2000

Analog 10V

4000

Analog 0V

4000

Analog 10V

2000

Analog 0V

Analog 10V

5000

Select from the following table the functions assigned to the I/O wires (black and white).

Options Black Wire White Wire

Out1 + Out2 Output 1 Output 2

Input + Out1 External input Output 1

Out1 + Analog Output 1 Analog output

Input + Analog External input* Analog output

The functions assigned to output 1, output 2, and external input can be changed after you finish configuring the initial settings. "6 Detailed Settings" (page 9). * Would be fixed to transmission OFF.

3-2. External Input Selection

 Transmission OFF [Laser Off]

The laser beam transmission is stopped.

Input

OFF

Transmission TransmissionOFF

< 5 ms < 50 ms

 External Calibration [Tuning]

When selected, this external input performs the same function as pressing the [SET] button.

3-4. Analog Lower and Upper Limits

Configure scaling settings, if necessary.

 Current output (4 to 20 mA)

z Initial settings z When settings are changed

20.5 mA 20 mA

4 mA

3.8 mA

0 50 5000

(example)

20.5 mA 20 mA

4 mA

3.8 mA

0 2000 4000

20.5 mA 20 mA

4 mA

3.8 mA

 Reference surface update [DATUM Preset]

When the detection mode ( "4 Detection Mode" [page 5]) is set to "DATUM mode," this external input updates the reference surface.

3-3. Analog Selection

Select from the following values.

• Current output: 4 to 20 mA

• Voltage output: 0 to 10 V

0 2000 4000

For details on the analog output when an error occurs, see " Output When an Error Occurs" (page 11).

■

Voltage output (0 to 10V)

●

Initial settings

●

When settings are changed

(example)

For details on the analog output when an error occurs, see " Output When an Error Occurs" (page 11).

3-5. NPN/PNP Selection

You can select between NPN outputs or PNP outputs. For details, see "Wiring" (page

2).

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